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Separation and Purification Technology 197 (2018) 345–359

Contents lists available at ScienceDirect

Separation and Purification Technology


journal homepage: www.elsevier.com/locate/seppur

Review

Bio-regeneration of activated carbon: A comprehensive review T


a b c,⁎ c c
Maisa El Gamal , Hussein A. Mousa , Muftah H. El-Naas , Renju Zacharia , Simon Judd
a
College of Natural and Health Sciences, Zayed University, P.O. Box 144534, Abu Dhabi, United Arab Emirates
b
Chemical and Petroleum Engineering Department, UAE University, P.O. Box 15551, Al-Ain, United Arab Emirates
c
Gas Processing Center, College of Engineering, Qatar University, P.O. Box 2713, Doha, Qatar

A R T I C L E I N F O A B S T R A C T

Keywords: The use of microorganisms to regenerate activated carbon (AC), bio-generation, can avert costly and logistically
AC challenging ex-situ steam regeneration of carbon normally required to recover its adsorptive capacity. Bio-re-
Bio-regeneration generation employs microbial metabolism in which the microbes use the available organic substrates (con-
Mechanisms taminants) to generate energy. During this process, they generate equivalent protons and electrons, which are
Factors
transferred to the substrates to finally break them down to simpler molecules or ions, such as CO2, methane and
Quantification
Cl−. The optimal microbial conditions depend on the temperature, available nitrogen and phosphorus levels,
Efficiency
dissolved oxygen levels, and microbe/substrate stoichiometric ratios and the residence time of the AC particles
within the reactor. In this review, the authors highlight the most recent development in bio-regeneration in-
cluding the regeneration mechanism, the relationship between the reversibility of adsorption and the efficiency
of bio-regeneration, the general aspects affecting bio-regeneration, the principle and target compounds for bio-
regeneration, different established methods for quantifying the bio-regeneration and the efficiency of bio-re-
generation. Few case studies of bio-regeneration of activated carbon loaded with different contaminants are
presented. Research on microbiology regeneration has gained considerable attention in recent years, but it still
needs more contribution from other disciplines including process engineering, biochemistry and material sci-
ences for optimizing the process performance.

1. Introduction AC, it has been extensively used as an adsorbent and support for che-
mical reactions. In physical activation, the precursor is initially pyr-
Activated carbon is a carbonaceous material that is processed to olyzed and the carbonaceous residue is subsequently activated by
have high specific surface area, large pore-volumes, and small pore thermal treatment in the presence of CO2 or steam. On the other hand,
diameter predominantly between 8 and 100 Å [1]. It is often described in chemical activation, the precursor is impregnated with porogens
as the best adsorbent to capture inorganic, organic, and toxic metal ions such as ZnO and KOH and the impregnated biomass is pyrolyzed to
that contaminate water resources [2]. Waste materials such as fruit produce the AC. As different precursor materials and activation
wastes, coconut shell, scrap tires, sawdust and other wood type mate- methods produce ACs with different properties, the selection of the raw
rials, rice husk, petroleum wastes, fertilizer wastes, fly ash, sugar in- material and the activation routes depend on the end-use or design
dustry wastes, blast furnace slag, chitosan and seafood processing specifications. ACs are commercially available in numerous forms:
wastes, seaweed and algae, peat moss, clays, red mud, zeolites, sedi- powders, granular in various mesh size ranges, and shaped or molded
ment and soil, and minerals have been used as adsorbents or adsorbent products extruded into rod-like shapes and monoliths, the dimensions
precursors [3]. The development of inexpensive adsorbents from waste of which commonly range from 0.8 to 6 mm (diameter) by 3 to 10 mm
materials were successfully applied for the removal of water pollutants, (length) [1].
using adsorption technology including batch processes and column The synthesis of low-cost adsorbents from inexpensive and com-
operations [4]. Nanomaterials as adsorbents have been effectively used monly available carbonaceous waste materials has taken a substantial
for the removal of metal ions, anions, and organic and biological species amount of effort [6–8]. As an adsorbent, the AC has been effective in
from water. These particles rapidly remove pollutants even at low many applications, particularly for the removal of organic and in-
concentration, under different conditions of pH and temperatures [5]. organic pollutants from wastewater [9]. A major reason that AC is used
Owing to the high specific surface areas and micropore volumes of is the flexibility stemming from its heterogeneous porous structure,


Corresponding author.
E-mail address: muftah@qu.edu.qa (M.H. El-Naas).

https://doi.org/10.1016/j.seppur.2018.01.015
Received 31 August 2017; Received in revised form 18 December 2017; Accepted 7 January 2018
Available online 09 January 2018
1383-5866/ © 2018 Elsevier B.V. All rights reserved.
M. El Gamal et al. Separation and Purification Technology 197 (2018) 345–359

3. Application of activated carbon

The adsorption capacity of ACs depends on both their physical and


chemical properties of AC [16]. Recently, the effects of surface func-
tional groups on the adsorption phenomenon were investigated
[14,17–19]. The surface chemical structure and functional group play
important role in the extent of substrate adsorption from the liquid
phase. For example, the oxygenated functional groups improved the
adsorption and removed methylene blue from wastewater [20]. Func-
tional groups such as carboxylic act as centers of water vapor adsorp-
tion, they are thus used in humidity removal [21]. It has been shown
that the selectivity of ACs for adsorption is dependent on their surface
chemistry. The distribution of functional groups changes the structure
of AC and hence modifying the AC surface functional groups to induce
changes on the AC’s surface structure by creating or eliminating certain
Fig. 1. Mechanism of surface coverage, adapted from [12]. interactions. For instance, the presence of sulfur-philic functionalities
improves the adsorption of volatile sulfur containing molecules
high specific surface area, wetting characteristics and adsorption ca- [16,22,23]. Likewise, the surface functional groups of ACs can be tai-
pacity, all of which can be adjusted by controlling the chemical and lored to enhance the removal of volatile organic compounds [24].
physical activation steps. To overcome the high cost of available com-
mercial ACs, numerous studies focus on developing new low-cost ACs 4. Methods of regeneration of activated carbon
with properties comparable to that of commercial ones [10,11].
The volume of the adsorption pores in ACs can be measured using Although AC is used in the industrial application, its cost is a major
the Brunauer-Emmett-Teller (BET) method. The total pore volume is barrier to its more widespread application. Once AC is saturated with
usually estimated to be larger than 0.2 ml/g, while the pore-width the adsorptive species, the carbon is mostly discarded in the landfills.
varies from 3 Å to several thousand angstroms, and the internal specific Regeneration of saturated AC is indispensable to minimize the opera-
surface area is typically more than 400 m2/g. In addition to different tional costs and product wastage [25]. Regeneration allows stabiliza-
diameters, the pores usually have different shapes. In their cross-sec- tion of the exhausted AC which in turn reduces the amount of solvents
tion, the pores can to be cylindrical, rectangular or irregular shapes. and adsorbents used in the process [26]. Several methods have been
There are some pores which are open only to the smaller molecules developed to regenerate AC. These include chemical [27,28] super-
while blocking larger ones. A simple illustration of different pore shapes critical carbon dioxide [29], electrochemical [30], microwave [31] and
in ACs containing adsorbate molecules is presented in Fig. 1 [12]. Pores thermal [32]. Usually an appropriate technique is selected depending
may also have constrictions or bottlenecks. Macropores depend mainly on the nature of the contaminant, the recovery cost and process con-
on the nature of the carbonaceous raw material employed and the ditions.
preliminary manufacturing process. They usually contribute only very
little to the total specific surface area of AC. Their major function is to 4.1. Steam regeneration
serve as transport arteries that make the internal parts of the carbon
granules readily accessible to the molecules being adsorbed. The tran- Steam regeneration of AC has been shown to be effective and eco-
sitional pores account for about 5%, and the micropores for about 95% nomical [33]. It has been used for the regeneration of adsorbents in
of the internal surface area. The micropores are largely the result of the industry for years [34]. In steam regeneration, the steam rapidly heats
activation process [13]. up the bed be , allowing a faster desorption of the contaminant from the
adsorbent; the desorbate, however, is only removed out of the bed when
2. Types and properties of activated carbon the latter is hot enough such that at least some steam remains in gas-
eous form and can satisfactorily remove the adsorbate. During the
For broad application purpose, ACs are generally classified based on steam regeneration of consumed GAC from a wastewater treatment
their physical appearance into: plant, five steps take place: the thermal decomposition of AC, oxidiza-
tion of AC with steam, vaporization of adsorbate, thermal decomposi-
(i) Powdered AC (PAC), which has a particle size below 100 mm and a tion and carbonization of the contaminants, and the oxidative decom-
diameter from 15 to 25 µm. It has high specific surface area and position of carbonized waste matter with the steam [35].
higher diffusion resistance of adsorbed molecules.
(ii) Granulated AC (GAC), which is larger in particle size, lower in 4.2. Thermal regeneration
specific surface area and lower gas/liquid diffusion resistance
compared to the PAC. It is therefore preferred for many industrial Thermal regeneration involves the use of rotary kilns, fluidized-
applications. bed/fixed-bed furnaces, etc. In thermal oxidation using kilns, extensive
(iii) Spherical AC, which is made up of small spherical particles, and amounts of CO2, contaminants in partially oxidized and reactive states
has higher mechanical strength and lower diffusion resistance and particulate matter are released into the environment. The process
compared to PAC or GAC. includes drying at 105 °C, pyrolysis under inert atmosphere, and gasi-
(iv) Impregnated AC, where, the porous carbon is impregnated with fication of the organic contaminants using an oxidizing gas. Some low-
elements such as iodine or cations of Ag, Al, Mn, and Zn. Such volatilty hydrocarbons are thermally decomposed [36]. Furthermore,
elements or ions are used for the removal of specific contaminants some AC undergoes oxidation and is lost in the process. Thermal re-
that are not predominantly adsorbed by the carbon. generation can also affect the mechanical strength of ACs.
(v) Polymer coated carbon [14], where the surface of the porous High temperature regeneration of spent AC is characterized by
carbon is coated with biocompatible polymers. They can be ap- complex physical and chemical processes that depend on many para-
plied in homoperfusion [15]. meters. The processes directly affect carbon regeneration efficiency,
thereby affecting the ability of AC to regain its adsorbing capacity. The
adsorption of different chemical compounds and their mutual reactions

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during thermal treatment, as well as different conditions associated contaminants phenol and substituted phenols in aqueous solution in-
with the production and origin of AC, make it difficult to predict the dicated phenol removal efficiencies above 99.9% [53]. The regenera-
behavior of AC during high temperature regeneration [37]. Adsorption tion of AC containing paracetamol using this process has also been
capacity, mass loss, and regeneration granular strength of the re- studied over several cycles, the work showing the AC surface area and
generated GAC offer the main basis of evaluating the thermal re- catalytic performance to be diminished by regeneration [54].
generation method. However, the three indicators are closely related.
Achieving more adsorption capacity leads to more mass loss of GAC, 4.6. Electrochemical regeneration
and hence higher cost. However, to restore the adsorption properties of
AC and fully recover its adsorption capacity, the regeneration condi- Electrochemical regeneration of AC has some advantages such as
tions should be supported. This often leads to a reduction in carbon moderate temperatures and avoding chemical addition. During the
intensity and size, and increase in regeneration mass loss. The total process, organic contaminants adsorbed on the ACs are cracked in-situ
mass of the added AC usually accounts for 20 to 40% of the regenera- while the structural integrity and characteristics of the carbon are not
tion cost [38]. It is possible to achieve 100% recovery of the adsorption affected [55]. The electro-adsorption/desorption on AC for industrial
capacity of spend AC; consequently, the loss of regenerated carbon is effluent wastewater treatment has been studied with reference to
vast. Considering a whole adsorption-regeneration system used in the phenol [56], the process regenerating the carbon with an efficiency of
water treatment process, the recovery rate of adsorption in a certain more than 95%. No carbon loss was observed during the electro-
range should be controlled to maintain the balance of the whole system. chemical regeneration [57]. Likewise, Zhang observed more than 80%
Thermal regeneration is a simple regeneration method, but it is an efficiency when AC containing phenol was regenerated electro-
energy and time-consuming method and causes a significant amount of chemically [43]. The mechanisms of electrochemical regeneration of
carbon loss. Hazardous by-products are also produced and there is al- ACs which have been studied include electro-oxidation [58], electro-
ways the tendency to introduce negative effects on the natural prop- reduction [59], and electro-sorption [60] . The imposed electric field in
erties of the product [39]. the process removes the polar ions or molecules from the electrolyte
which are then adsorbed onto the surface of the electrodes. The con-
4.3. Chemical regeneration taminants are then either oxidized or reduced on the electrodes de-
pending on the charge and polarity of the species [61,62]. The Arvia
In chemical regeneration of AC, certain specific chemical reagents processprovides electrochemical regeneration for the removal of or-
are used to desorb or decompose the adsorbates [40,41]. The chemical ganic pollutants from water in a commercial scale [63]. The electro-
regeneration typically leads to zero carbon-attrition and results in re- chemical regeneration has been performed after adsorption and gravity
covery of the adsorption capacities [27]. Acidic and alkaline reagents, settling of contaminants in the water. In this process, the electro-
when used dissolve the adsorbed substances based on their affinity for chemical oxidation at the anode converts the contaminants to carbon
the reagents. The efficiency of this type of regeneration therefore de- dioxide and water.
pends on the solubility and the reactivity of the adsorbents with the
chemical reagents. The efficiency of chemical regeneration depends 4.7. Bio-regeneration
also on the type of contaminant in the spent AC. Once the contaminants
are removed chemically, the reagents themselves have to be removed to Bio-generation of spent ACs involves the use of microbial colonies to
recover the regenerated AC. [42] An example of chemical regeneration regenerate the capacity and surface of the carbon. Several studies
of granular AC is the removal of phenol from granular ACs using Lewis available in the literature report the microbial removal of en-
base and electrochemical oxidation but it is difficult to have the re- vironmentally relevant contaminants, such as phenolic organics from
generation efficiency above seventy percent [43]. the spent ACs [64–66]. Bio-regeneration occurs when the organic
contaminant species can be easily desorbed. The concentration gradient
4.4. Microwave regeneration of the organic contaminants between the adsorbent and the bulk liquid
aids the bio-regeneration. This two-step process of desorption and
Exposure of spent ACs to microwaves (MW) is another technique for biological removal of the adsorbed organics has been demonstrated in a
carbon regeneration [44]. The improvement of AC regeneration via this closed-loop re-circulating batch system [65]. In biological AC (BAC)
method is due to the heating mechanism which proceeds through mediated wastewater treatment system, the bio-regeneration of spent
thermally activated reactions [43,45–47]. In the regeneration process, carbon takes place during the wastewater treatment [65]. Owing to the
carbon materials must be a good microwave absorber, where the sup- complexities of BAC bio-regeneration in wastewater treatment systems,
plied energy directly penetrates the carbon bed. The microwave energy many studies quantify the performance of bio-regeneration using off-
is converted into heat within the AC matrix. Microwave regeneration line systems. These comprise a column containing the spent AC from
requires less energy compared to conventional regeneration processes which the contaminants are desorbed, and a closed batch system where
and leads to better recovery of the spent carbon in terms of adsorption the contaminants are bio-degraded with a mixture of suspended or
capacity [45–50]. immobilized microbial colonies, oxygen and nutrients [67]. The effi-
ciency of bio-regeneration depends on several factors such as the con-
4.5. Wet oxidation regeneration taminant biodegradability, the strength of contaminant-carbon inter-
action and, physico-chemical characteristics of AC and process
In this process, toxic contaminants are decomposed in aqueous configuration [65].
media to form less-toxic species. The oxidation regeneration is suitable Regeneration can also be accomplished by powdered AC treatment
for ACs used in wastewater treatment under moderate temperature and (PACT) or biological AC (BAC) or by making use of bacteria along with
pressure conditions [51,52] During wet oxidation regeneration, the saturated AC. Bio-regeneration can be conducted offline, where bio-
consumed AC is suspended in an aqueous solution and is heated to degradation and adsorption take place simultaneously [67,68]. PACT
150–200 °C and 10–50 bar oxygen is fed into the solution. The me- presents a wastewater purification method based on combined ad-
chanism of carbon regeneration involves desorption of the con- sorption and biodegradation [69,70]. Studies have shown that there are
taminants which are replaced by water. The desorbed contaminants two different PACT mechanisms, the first being the interrelated impact
which become available in the bulk aqueous phase are oxidized by the of the bacterial cells and the PAC. Since liquid-solid surfaces arise due
oxygen gas. The second step shifts the equilibrium of the contaminant to the existence of PAC, the microbial metabolism is sustained by ad-
to right which causes further desorption. Studies of wet air oxidation of sorption of microbial cells, enzymes, organic materials and oxygen.

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Kalinske has shown that the AC surface physico-chemical reaction plays the bio-regeneration of the spent AC. When the concentration of the
a role in bio-regeneration [71]. The second mechanism is the repeated contaminants in the bulk liquid increases, the PZG moves toward the
adsorption process using microorganisms. This mechanism creates a solid AC surface and limits the bio-regeneration [73].
steady decline in the purging process of organic substances, which is
revealed as PAC surface saturates. This indicates the absence of bio- 5.2. Bio-regeneration due to exoenzymatic hypothesis
regeneration of core substances [72–74] Moreover, there are three main
processes for BAC treatment that have been identified [75]. The first In this method, the bio-regeneration system comprises desorption of
phase is characterized by the high rate of adsorption over the de- the contaminants through the enhanced exoenzymes reaction [80]. The
gradation rate. The second is characterized by the similarity of both desorption due to the concentration gradient plays a similar role as
rates, and in the last phase the biodegradation rate exceededs the ad- discussed before, while the contaminants that are desorbed remain
sorption rate [65]. BAC can be achieved either by concurrent waste- unbiodegraded [81]. According to the exoenzymes theory, bacteria
water treatment and microbe-mediated decomposition as in PACT and having sizes of few micrometers cannot diffuse into the pores of AC due
BAC systems or by batch-wise process of adsorption followed by the to their size. However, the microbes secrete some enzymes which dif-
microbial decomposition of the organic contaminants [76]. Certain pre- fuses into the pores and react with the organic contaminants. The
requisite microbiological and physico-chemical conditions are neces- exoenzymes co-adsorb on the carbon before reacting with the organic
sary for BAC [77]: contaminants [82]. The reaction leads to the hydrolytic degeneration of
adsorbate. The interaction of the organic matter with the AC may be
i. Microbes utilize only the adsorbate/contaminant as the source of decreased after the reaction and this leads to desorption of the con-
carbon; taminant. The rate of desorption increases with the time and the ad-
ii. Availability of mineral components, such as nitrogen, phosphorus, sorption rate correspondingly decreases. It is suggested that under
and sulfur for the microbial metabolism of the adsorbate; specific conditions, the system enters an equilibrium state (desorption
iii. Optimum growth and metabolic conditions including pH, oxygen rate equals to adsorption rate). However, Xiaojian et al.instead sug-
and temperature for vital activities of microorganisms; gested that adsorption declines continuously after the reaction product
iv. Optimum ratio of the concentrations of the microbes and the con- with exoenzymes are desorbed by the carbon [74]. If the bio-re-
taminants. generation and exoenzymes theory is valid in all cases, then all organic
contaminant in the AC pores would be biodegraded during bio-re-
5. Mechanisms of bio-regeneration of activated carbon generation. The exoenzymes are likely to be too small to engage with
the micropores, but are able to react with the material adsorbed on the
5.1. Bio-regeneration through concentration gradient mesopores and macropores [76].

In the bio-regeneration systems the concentration gradient of the 5.3. Biodegradation following desorption
target compounds between the AC and bulk solvent results in the fur-
ther desorption of the contaminants. This concentration gradient causes Reversibility of the adsorption process is the major determining
desorption of organics into the bulk solvent. When microbes metabolize factor for the bio-generation of AC [77]. When equilibrium is reached,
adsorbed contaminants, the equilibrium is shifted resulting in further the adsorbable material is dispersed between the solution and the
desorption. This regeneration continues untill all contaminants are surface of the powdered AC (PAC). This balance is influenced when
consumed by the microbes. The microbial population, the strength of microorganisms degrade the adsorbable material, eventually resulting
carbon-contaminant interaction, and other factors control the efficiency in desorption. Such a mechanism may continue until degrading all
of the biodegradation [78]. adsorbed and non-adsorbed material. Loading the AC with non-deso-
The Gibbs free energy difference between the adsorbed phase and rbable substances may impede the process of bio-regeneration. This
bulk liquid phase is an important thermodynamic attribute that controls concept of irreversibility is generally known as hysteresis or non-sin-
the efficiency of bio-regeneration. Fig. 2 represents the mechanism of gularity [65].
bio-regeneration due to the change of substrate concentration across It has been proposed that the amount of the Gibbs free energy varies
the liquid and biofilm in the surface of AC. When the substrate con- between the molecules in the free solution and those of the adsorbed
centration reaches a minimum value, at the plane of zero gradient particles in the porous structure and such difference in energy is a
(PZG), the concentration gradient (DSf/dr) is zero. With decreasing major factor influencing bio-regeneration [83]. During the initial stages
concentration of the contaminant in the bulk liquid, the PZG moves to of the process, a large amount of the organic substance is adsorbed.
the liquid film. This inverts the change of substrate; the substrate Subsequently, this leads to diffusion and biodegradation of organic
changes direction from the carbon surface to the solvent. The result is contaminants. A crucial factor affecting adsorption and biodegradation

Fig. 2. Concentration profile of a contaminant during bio-regeneration, adapted from [79].

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of the absorbed material is the ability of repeatedly reproducing the CA1 for the organic contaminants [81].
adsorptive feature of the PAC adsorbent and maintaining the adsorption ACs can be prepared from lignocellulosic residues through pyrolysis
sites [84]. The hypothesis of desorption-dependent bio-regeneration and by activation (physically or chemically). Activation has been de-
has been corroborated de Jonge et al., via extensive leaching experi- monstrated for coconut shells, olive stones and walnut shells, with three
ments under environments correlating to the bio-regeneration experi- phases (the char, tars and gases) being generated [89].
ment [81]. In 1984, DiGiano and Speitel utilized small amounts of
radio-labelled phenol to demonstrate the process of bio-regeneration by
6.2. Carbon particle size
checking CO2 in the effluent stream. This illustrated that the original
particles were initially desorbed and then biodegraded in the biofilm
Another factor that affects the bio-regeneration is AC particle size.
[85].
Applying common physical characteristics between PAC and GAC will
The relationship between bio-regeneration and biodegradation has
create a slightly similar reversible adsorption and minorly similar bio-
been illustrated in research studies utilizing 2-chlorophenol with the
regeneration [65,76]. Table 1 shows some of the carbon types together
aid of batch reactors operating concurrently [65]. The design of the
with their physical form and whether they are activated thermally or
study involved Plexiglas batch reactors of 2 L capacity. These batch
chemically, in addition to the reversibility of adsorption and bio-re-
reactors were optimized to avoid vortex formation via the addition of
generation efficiency. The PAC, which is activated thermally and che-
four baffles. Temperature control was achieved as the reactors were in a
mically, shows more hysteresis than GAC. Accordingly, with the further
hood with water jacket in the surrounding environment for the reactors.
macro-pore formation, the GAC shows higher desirability than PAC.
Conic lids were used to cover the tops of the reactors. Excess spent air
However, PACs show faster process for desorption than GACs and this
was eliminated. A compressor provided sufficient oxygenated air.
can be attributed to the advanced spread and prevalence in carbon. BAC
Mixing was carried out magnetically by special stirrers, mainly to
filters have proven to be more consistent with the bio-regeneration
minimize the loss of 2-chlorophenol through vaporization. The tem-
hypothesis than in the PAC [76]. This is attributed to the GAC which
perature in the batch reactors was maintained at the range of 22 and
provides appropriate attachment sites for microorganisms and offers a
25 °C. The amount of dissolved oxygen was always higher than 4 mg/l.
close relationship between AC pores and the used bacteria in the bio-
Essential nutrients for microorganisms were provided by the addition of
logical treatment. With respect to bio-regeneration by exoenzymes in-
mineral salts solution to the reactors. Constituents of this mineral salts
side the AC pores, the pore size of the carbon must be at least 3 times
solution containing (NH4)2SO4, KH2PO4, K2HPO4, MgSO4·7H2O, Ca-
greater than the radius of the enzyme [74].
SO4·2H2O, FeSO4·7H2O, and NaHCO3. The concentration of the mi-
nerals was used between 200 and 5000 mg/l. This solution was suffi-
cient for wastewater with a chemical oxygen demand (COD) of 6.3. Carbon porosity
10,000 mg/l and was made less concentrated in 2-chlorophenol batch
reactors in suitable concentrations to provide the nutrients required Depending on the range of diameter of the pores in a porous ad-
[65]. sorbent, such as AC, the pores are classified into micropores of less than
20 A, mesopores of 20–500 A and macropores of greater than 500 A,
based on the International Union of Pure and Applied Chemistry
6. Factors affecting bio-regeneration of activated carbon (IUPAC) classification [13].
The extension and degree of bio-regeneration largely depends on
6.1. Carbon activation type the porosity of AC [83]. In the bio-regeneration process the mesopores
are energetically over the mircropores in AC. Most of the toluene that
AC from coal is the most preferred option than any other type of ACs remained post-regeneration in AC was found to be bound to the mi-
[86]. Table 1 shows the physico-chemical properties of AC from dif- cropores [77,90]. Generally, the activation creates many pores in the
ferent sources. The method adapted to activate carbon is as important carbon structure. Macropores and micropores in the AC material are
as the type of AC. As mentioned previously, the two main methods used created under different conditions and have different physical char-
in regenerating AC were either thermal or chemical. PACs from peat acteristics, the former having diameters over 500 Å and the latter under
and coal showed more irreversible adsorption from thermal than che- 50 Å. Macropores are larger in size and strongly assist penetration of the
mical activation of wood [87]. The work indicated that a PAC that was AC by organic particles, but are not directly and mainly responsible for
based on wood showed high level of reversibility of adsorption and bio- adsorption. On the other hand, micropores are situated inside the
regeneration when chemically activated than one based on thermally carbon element and are directly responsible for adsorption.
bio-regenerated peat [88]. The authors also revealed a high extent of The porosity of AC controls the rate and degree of bio-regeneration
bio-regeneration when the PAC was chemically activated using CA1 [83], and the extent of regeneration is determined by the low range
from Norit. Thermal activation of SA4 PAC (Norit) embedded with o- pore size (5–50 nm), since such pores are accessible to exoenzymes
cresol and 3-chlorobenzoic acid showed a lower extent than the former [91,92]. Mesopores are the most useful part of AC internal structure for
compound, in spite of SA4 showing a higher absorptive capacity than sorption of large-sized molecules, including those of surface active
substances. It has been reported that mesoporous AC is more efficiently
Table 1 biogenerated than microporous AC sorbed with large-sized molecules
Properties of ACs derived from different biomass sources, [86]. [77]. It has been found that diffusive transport resistance in GAC filter
Property Coconut AC Coal AC Lignite AC Wood AC
is the rate limiting step in bio-regeneration. However, diffusivity con-
(powder) trols only the desorption rate, but not the total desorbability [93]. Bio-
regeneration might be reduced by the obstruction of pores due to
Micro pore High High Medium Low bacterial growth in the case of commercial AC that has a narrower pore
Macro pore Low Medium High High
Hardness High High Low n/a
size distribution compared to the mesoporous materials [94]. Li et al.
Ash (%) 5 10 20 5 determined the bioregeneration of the char produced from low-grade
Water soluble ash High Low High Medium coal briquettes loaded with p-nitrophenol [95]. Bio regeneration was
Dust Low Medium High n/a also determined for phenol-loaded natural zeolite. In this case, only 2%
Reactivation Good Good Poor None
of the adsorbed phenol was metabolized to carbon dioxide; the re-
Apparent density (g/ 0.48 0.48 0.4 0.35
cc) mainder was presumed to be either converted to dissolved products and
microbial mass and/or irreversibly adsorbed.

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6.4. Concentration gradient and carbon saturation availability of dissolved oxygen (DO). Therefore, the extent of bio-re-
generation is logically dependent on the presence of the DO. Chudyk
The amount of target compound is a major determining factor to the and Snoeyink found that the amount of available DO influenced the
extent of bio-regeneration of AC. Following its activation, the rate at efficacy of bio-regeneration, an initial concentration of 9 mg/l DO being
which the carbon bio-regenerates is proportional to the bulk con- more effective at bio-generating GAC containing phenol than a DO
centration of the target compound, i.e. it's loading. A lower equilibrium concentration of 4 mg/l [98]. It is thus clear that in bio-regeneration the
concentration within a BAC column has been ascertained to be more amount of DO in GAC columns should be taken into consideration.
favorable towards reducing the rate of bio-regeneration [90]. Further- When the adsorbed material is very rapidly exposed very rapidly to a
more, this relationship between bio-regeneration and a lower con- significant number of microorganisms, the amount of DO is increased
centration of the contaminant compound was found to be linked to the [90].
low loading on the AC surface. This is explained by the principles of
adsorption where a lower concentration of target compound results in 6.7. Type of micro-organisms
irreversible high energy binding of the compound to the AC [90].
The type of the involved micro-organisms can influence the bio-
6.5. Biomass concentration regeneration process. This explained by certain types of microbes being
utilized in degrading the target substance into so called ‘non-biode-
The adsorbent and support in this instance are AC, rendered in a gradable’ material or thoese that biodegrade at a very slow rate. This
granular form [68]. The rate of bio-regeneration is influenced by the has been shown in a study by manipulating the insecticide atrazine; a
concentration of the carbon biomass. A 24-h study demonstrated a 50% biorefractory substance, where an atrazine-degrading bacterium
up increase in the bio-regeneration of AC when the mean concentration showed the bacteria on the GAC to have a considerable extended bed
of mixed liquor volatile suspended solid (MLVSS) was increased from life via bio-regeneration of AC.
126 to 963 mg/l [67]. Adjusting the relative concentrations of biolo- This impact of the nature of microorganisms on bio-regeneration
gical and ACC solids produced a notable shift in the equilibrium such has been studied by Caldeira et al. Their study indicated that loading
that bio-regeneration occurred. Increasing the concentration of MLVSS the biorefractory substance, 4-chlorophenol (4-CP), on AC and then
also resulted in a higher bacterial presence on the carbon in a batch bio- colonizing GAC with the bacterium isolated from the rhizosphere of
regeneration system [96]. Whilst leaving the final rate of bio-re- Phragmitiscommunis, resulted in the degradation to take place.
generation unchanged, this increase in MLVSS concentration was linked Additionally, certain substances and compounds derived from the
to a marked reduction in the time taken to reach equilibrium. Oh et al. Pseudomonas strains were utilized in isolating bio-resistant surface-
quantified the bio-regeneration efficiency of GAC loaded with 4-chlor- active compounds from AC [77]. Most studies on bio-regeneration focus
ophenol and 2,4-dicholorophenol by comparing the amount of amount on the study of a single material. There are various constituents and
of chlorophenols adsorbed onto GAC, under abiotic and biotic condi- substances associated with wastewaters which could affect each other's
tions. Table 2 shows that the bio-regeneration efficiency for GAC loaded desorption and the biological degradation. Putz et al., explained that it
with 4-CP increased from 42 ± 4% to 57 ± 2% as the GAC dosage is challenging to treat combinations of organic materials due to the
increased from 1.0 to 1.5 g/L and remained stable at 57 ± 2% for the different properties of these compounds [90]. Nath and Bhakhar re-
dosages of 1.5–3.5 g/L. For GAC containing 2,4-dichlorophenol, a stable vealed that the percentage of bio-regeneration of AC loaded with var-
bio-regeneration efficiency of 48 ± 2% was observed at GAC dosing ious organic substrate varies with the different microorganisms such as
1.0–2.0 g/L GAC [97]. pure culture microbial consortium and acclimated or non-acclimated
biomass from activated sludge reactor, Table 3 [68].

6.6. Dissolved oxygen concentration 6.8. Desorption kinetics

In aerobic environments, biodegradation is affected by the Basically, chemical kinetics refers to the rates of chemical processes
by examining factors affecting the speed of a chemical reaction. The
Table 2
kinetics of desorption affects the extent of irreversibility of adsorption,
Bio-regeneration efficiencies of GAC loaded with 4-CP and 2,4-DCP; adapted from Oh
et al. [97]. which is reflected by the rate of adsorption. Organic compounds with
slow adsorption show slow rate of bio-regeneration [67,88,99]. The
Initial adsorbate GAC Final amount of Bio-regeneration absorption rate, therefore, depends on the following factors: fluid dy-
concentration (mg/ (g/L) chlorophenol efficiency (%) namics, metabolic activity of microorganisms, culture environments,
L) adsorbed (mg/g)
Abiotic Biotic
and the type and mass of carbon elements [84]. Bacterial activity in a
GAC bed has achieved high rates of bio-regeneration. It makes the rate
4-chlorophenol extents to the peak. This may be attributed to the surface portion of
100 1 104 ± 2 32 ± 1 69 ± 2 GAC that is accessible to microorganisms [100]. Kinetics are integrated
200 1 199 ± 1 64 ± 4 68 ± 2
with the mathematical models which play a vital role to generate im-
300 1 272 ± 1 96 ± 6 65 ± 2
400 1 289 ± 10 117 ± 1 59 ± 2 portant information for bio-regeneration of AC [100]. Two important
500 1 289 ± 0 139 ± 6 52 ± 3 processes are required to be revealed in favor of the bio-regeneration:
600 1 291 ± 3 169 ± 9 42 ± 4 the sorption kinetics of in the AC column, and the kinetics of bacterial
600 1.5 289 ± 1 123 ± 5 57 ± 2
growth and substrate degradation [101].
600 2 263 ± 3 119 ± 3 55 ± 1
600 2.5 230 ± 1 91 ± 4 60 ± 2
600 3 198 ± 1 83 ± 1 58 ± 1 6.9. Substrate-carbon contact time
600 3.5 172 ± 0 78 ± 7 54 ± 4

2,4-dichlorophenol The sequential role of adsorption and biodegradation steps is evi-


100 1 101 ± 2 32 ± 3 68 ± 3 dent in the offline bio-regeneration, where bio-regeneration is extended
200 1 201 ± 3 81 ± 2 59 ± 1 in a dispersed biological container after accomplishing the adsorption
300 1 295 ± 0 156 ± 5 47 ± 2
process [67]. Offline bio-regeneration uses closed-circulatory system as
300 1.5 200 ± 1 106 ± 6 46 ± 3
300 2 150 ± 1 73 ± 1 52 ± 1 shown in Fig. 3, to undertake and integrate desorption and biological
activity.

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Table 3
The efficiency of bio-regeneration when different microorganisms are used for regenerating AC contaminated with different organic substrates [68].

Organic substrate/contaminant Type of AC Microorganism used Type of reactor/ Maximum bio-regeneration, %


operation

2-Chlorophenol Granular Non-acclimated biomass from activated sludge Batch 12.9


reactor
Surface active substrate Powdered Psuodomonas rathonis, P. Alcaligenes TR, P. Batch 85–95
Aureofaciens
o-Cresol;3-Chlorobenzoic acid Powdered Pseudonomas B-13 Continuous flow gas lift o-Cresol:15% 3 Chlorobenzoic acid:
85%
Phenol Granular Microorganisms from activated sludge process Column 92–100
Phenol Powdered P. putida-ur:ATCC Batch 87
Phenol Powdered and P. putida Batch 47
Granular
Tetrachloroethylene Granular Pseudomonas sp., Rhodococcus rhodochrous BAC column 39.4
Toluene Granular Pseudomonas sp., R. rhodochrous BAC column 45.5
Phenol Powdered Acclimated to substrate Sequential 56 ± 6
Polyoxyethylene Granular Acclimated to substrate GAC filter 50–53

Offline generation uses the carbon column to recycle combination of nutrition conditions. The microorganisms will reproduce on the surface
adapted bacteria, nutrients, and dissolved oxygen (DO) nutrients, to of the AC and finally form BAC, which can exert the adsorption and
contract exhausted AC and regenerating, increasingly, the adsorbed biodegradable roles simultaneously [105]. The BAC mechanism in-
organic will be biodegraded [67]. AC contacts with the adsorbates in cludes the interaction of AC particles, microorganisms, contaminants
two forms, either continuous flow or in batches. Bio-regeneration extent and the dissolved oxygen, in water solution. Fig. 4, shows a schematic
relies on the initial contact time. De Jonge et al. evidently stressed that, model describing the 4 factors interact with each other [106]. The re-
increasing the contact time between the compound and the AC can lationship between the AC and adsorbed contaminants depends on the
decrease the availability of the adsorbed compounds for bio-regenera- properties of the AC and contaminants. In addition, the AC can adsorb
tion [81]. The reversibility of adsorption shows various variable read- the dissolved oxygen (DO) and the microorganisms, which are adsorbed
ings and responses in relation to the contact time. on the surface of AC, will biodegrade the contaminants. The successful
interaction of these four factors will achieve the purpose for removing
contaminant from raw water. The free chlorine, contained in carbon
6.10. Conditions and applications layer, inhibits the growth of the microorganism and prevents the ob-
servable biological activity in the carbon layer [107].
During biodegradation, organic compounds are degraded by mi- In BAC filters, biological treatability is enhanced through the ad-
croorganisms (e.g. bacteria, fungi, algae) into simpler chemical struc- sorption of inhibitory substances as in the PACT processes, but in ad-
tures, often resulting in complete mineralization [103]. It has been dition, the GAC used in these filters serves as a supporting medium for
reported that decomposition of micro pollutants in biologically based biofilm colonization [107]. It was recognized that the PACT or BAC
wastewater treatment systems is faster in aerobic, rather than anae- process protected the biological system from upsets caused by shock
robic, conditions [103,104]. However, even in anaerobic conditions in loads of organic compounds [70]. Biological processes using AC as
a treatment system, aerobic environments may be present around an carrier for biofilm attachment are efficient treatments for wastewater
algal bloom or near the surface. This coexistence of both aerobic and [84]. However, in PACT systems the microbial attachment to surface is
anaerobic conditions in biological treatment systems allows for the less efficient than in fixed film or in fluidized bed reactors using GAC as
biodegradation of a range of different types of organic pollutants [104]. a biofilm carrier. This is because, in the latter, the retention time of
Microorganisms regenerate the surface of AC using sorbed organic solids is generally much higher than in activated wastewater processes,
substrate as a source of food and energy. Aromatic hydrocarbons, allowing more time for microbial attachment to GAC. On the other
particularly phenols, including their chlorinated derivatives and in- hand, in suspended growth systems, the use of PAC is more advanta-
dustrial wastewater containing synthetic organic compounds and ex- geous than GAC since PAC systems provide a uniform distribution of
plosives-contaminated ground water are the major removal targets in solids with a minimum energy requirement for mixing [108].
adsorption-bioregeneration process. Since AC has a high specific sur-
face area and highly developed pore structure, it is characterized by its
great effect on absorbing dissolved oxygen and organics in raw water. 7. Principle and target compounds for bio-regeneration
For BAC technology, AC is used as a carrier, by accumulating or arti-
ficially immobilizing microorganisms under proper temperature and Organic molecules are readily adsorbed by the ACs because of the

Fig. 3. Closed-loop offline bio-regeneration systems


with pre-filtration of microorganisms; adapted from
[102].

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M. El Gamal et al. Separation and Purification Technology 197 (2018) 345–359

7.2. Industrial wastewater

AC is one of the main adsorbent used in the wastewater treatment


plants in the industrial and municipal facilities. AC is generally pre-
ferred over other adsorbents due to its ability to adsorb larger variety of
contaminants. Although most of the studies reported in the literature
uses simulated wastewater containing target organic contaminants, few
studies also report the bio-regeneration of AC used in actual industrial
effluent treatment. Biologically AC sorbents are used by Augulyte et al.
to study the treatment of wastewater containing petroleum residues.
Their study indicated that toxicities of effluents after the treatment with
BAC were reduced by up to 90% [113]. Vuoriranta and Remo used
pilot-scale fluidized AC bed to remove residual organic contaminants
from a secondary effluent from a bleached kraft mill. GAC has two
Fig. 4. Basic interaction model of factors in biological AC process, adapted from [107]. functions: as an adsorbent for organically bound halogens and as a
biofilm support medium. Over a period of 18 weeks, 57% reduction of
similar non-polar and hydrophobic nature of adsorbate-adsorbent dissolved organic carbon was observed. The mean load of 0.9 g of
system. If multiple organic contaminants are present, the one that is chemical oxygen demand (COD)/kg of AC/day was observed. They also
least soluble in the water is the most strongly adsorbed. Also, smaller observed even better efficiency in removal of organic halogens between
organic molecules diffuse faster and adsorb in smaller pores. The ki- 70 and 90%. Biological granular AC was used by Vuiriranta and Remo
netics of adsorption process is affected by the concentration of the to treat bleach plant effluent from the pulp and paper industry. The
target components [109]. Before using AC filter for the removal of aerobic process could remove more than 50% COD and the color [114].
specific contaminants, its performance for the selectivity and removal Granular bio-AC, likewise can remove nearly 100% of COD and 72% of
of contaminants must be evaluated. Chemical reactions between the nitrogen compounds from oil refinery wastewater within 16.5 h of op-
adsorbate and surface functional groups in carbon releases forms of eration. Suzuki et al. used biological AC to remove refractory organic
chemicals that alter the pH and temperature of the solution. This fur- pollutants and heavy metals from wastewater from plating industries.
ther improves the adsorption of many organic molecules [110]. In bio- They found that bio-film thickness on the AC increased with the time,
regeneration, microorganisms use the organic contaminants in the indicating the growth of microbes. Their work showed a 50% reduction
spent AC as a source of food which they use in their metabolism to in organic pollutants [115].
produce energy. Major target compounds for adsorption–bio-regenera-
tion as follows; 7.3. Explosives-contaminated ground water

Bio-regeneration, has been used to remove explosive contaminants


7.1. Synthetic organic compounds such as hexahydro-1,3,5-trinitro-1,3, 5-triazocine (RDX) and octahydro-
1,3,5,7-tetranitro-1,3,5, 7-tetrazocine (HMX) from contaminated
In public water sources, decaying plants release organic matter groundwater near military establishments and test sites. The bacterial
which dissolves in water over time. These organic matters mostly cultures isolated from Pantex Plant could biodegrade RDX and HMX.
consist of high molecular weight organic acids. Due to the presence of Within 4 days of operations in sequencing batch reactors, the initial
large hydrocarbon chains, they are usually non-polar. Another group of RDX concentration was reduced from 1 mg/l to below detection
synthetic organic targets compounds that are usually found in the spent threshold. The reduction of HMX was somewhat less; from 0.6 mg/l to
AC is aromatic hydrocarbons and phenols. These parent aromatics and 0.4 mg/l. A coupled desorption and biodegradation was found to im-
their derivatives including mono-chloro, dichloro and nitro-phenols prove the overall efficiency of the process to remove both RDX and
have been used extensively in industry. Subsequently, their residues are HMX [101].
found in water treatment systems. Most of the research that focuses on
bio-regeneration of AC uses a surrogate solvent mixture containing the
organic residues, such as phenol to simulate the target contaminants. As 7.4. Residual disinfectants
phenol has good biodegradable characteristics and easily adsorbed on
AC, it can be used to benchmark the performance of AC bio-regenera- Chlorine and chloramine are typical residual disinfectants present in
tion. Moreover, phenol is toxic and is commonly found in the industrial the ground waters of municipalities. These residual contaminants can
wastewater. In addition to phenols, many studies use phenolic deriva- be adsorbed by AC surface and can be degraded through catalytic re-
tives such as oxyethylated alkyl phenol, cresols, catechol, chloro-ben- duction reactions. The reduction occurs through the electron transfer
zoic acid, chloro- and nitrophenols, benzene, toluene, tri and tetra- from the ACs to the residual contaminants; subsequently chlorine is
chloroethylene, and carbon tetrachloride [65]. Regeneration of ACs reduced to chloride ion. At a flow rate of 3–5 gpm/cu.ft and bed depth
saturated with synthetic surfactant mixture, non-ionic surfactant has of 3 feet, the chlorine removal capacity is 1 lb/lb of AC. Contrary to the
been studied [75]. Coelho et al. studied the BACs loaded with the quick reduction of chlorine, the reduction of chloramine is much slow.
herbicide molinate loaded using consortia of microbes [22]. Walker and The reduction of mono chloramine, which is the predominant con-
Weatherley reported the bio-regeneration of activated bone char satu- taminant in municipal water supplies is non-oxidative chloride [116].
rated with an azo dye [111]. They used biological AC in fixed bed re- The mechanism of the dechlorination in AC in aqueous medium
actor to study the removal of azo dyes Tectilon Red B and Tectilon combines the hydrolysis if chlorine to form hypochlorite ion (Eq. (1)).
orange 3G. Bio-regeneration of the desulfurization adsorbents con- The AC adsorbs hypochlorite ion, which is catalytically decomposed to
taining magnetic microbes are also reported [111]. Likewise, Li et al. from HCl and O [117] Different pathways of the chlorine removal by
reported the removal of sulfur compounds via bio-regeneration of ad- AC are presented in Eqs. (1)–(3).
sorbents with the magnetic Pseudomonas delafieldii R-8 cells. They
found that up to 93% of the initial adsorption capacity was restored a- Hydrolysis of free chlorine in aqueous media
after the AC was bio-regenerated [112]. Cl2 + H2 O→ HOCl + HCl (1)

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M. El Gamal et al. Separation and Purification Technology 197 (2018) 345–359

b- The ionization of hypochloric acid The adsorption capacity and intensity in Eq. (5) are represented by
KF and 1/n. These are obtained from the measured isotherm. In the
HOCl→H+ + OCl−
Low pH High pH units, s and c represent the substrate and carbon, respectively. After bio-
(2)
regeneration, the amount of adsorbed substrate left on AC (q′) was
determined by Eq. (6):
c- Catalytic decomposition of hypochloric acid
HOCl + C∗ → HCl + C∗O (3) q′ = KF Se′ 1/ n (6)
∗ 3
where is an adsorption site on the AC surface. where Se′ = adsorbate concentration in the bulk liquid, (Ms/L ).

8. Quantification methods of bio-regeneration


8.3. Adsorption capacities
Direct and indirect methods are used to quantify the efficiency of
In this method, the bio-regeneration is quantified by direct mea-
bio-regeneration. In direct measurement, the adsorption capacity of the
surements of adsorption capacities for the pristine and bio-regenerated
AC is determined while in indirect method, the contaminant con-
ACs as calculated by Eq. (7) [77].
sumption is estimated by measuring the CO2 production. Different di-
rect and indirect methods used for the quantification of bio-regenera- % Bioregeneration = 100∗ ∝reg / ∝ (7)
tion are presented below:
where ∝reg and ∝ are adsorption capacities of regenerated and pristine
8.1. Degree of reversibility of the adsorption AC.

Hysteresis of adsorption is a characteristic by which an adsorbent 8.4. Solvent extraction


does not desorb all the contaminant it adsorbed at a given condition.
The degree of hysteresis, therefore is a measure of the reversibility of Bio-regeneration of GAC containing up to two contaminants in a
the adsorption. It is related to the amounts of contaminants adsorbed batch reactor was reported [118]. In this method, GAC was initially
and desorbed at similar conditions. The relation between these quan- equilibrated with a known concentration of contaminant. The super-
tities are given in Eq. (4). natant liquid was removed and the concentration of the supernatant is
1/ nads ⎞ noted. The temporal evolution of the amount of adsorbate that remains
w (%) = ⎛ ⎜ −1 × 100⎟
in the GAC was measured. The percentage of bio-regeneration was
⎝ 1/ ndes ⎠ (4)
calculated as in Eq. (8):
where ndes and /nads are the amounts of contaminants in the desorption
and adsorption paths. These are normally obtained by parametrizing % Bioregeneration = 100∗ (qi−qf )/ qi (8)
the experimentally measured isotherms using isotherm models such as
Freundlich model. Aktas and Cecen showed that higher dosage of ACs where,
decreases the degree of hysteresis. This is due to the fact that, the initial
substrate/carbon ratio affects the distribution of adsorption drives qi = initial amount of adsorbate substance on GAC,
among carbon pores. Spent AC can also be regenerated via abiotic qf = amount of adsorbate remaining after contact with biomass.
desorption, where the contaminants are leached by the exoenzymatic
reactions [76]. 8.5. Simultaneous adsorption-biodegradation

8.2. Adsorption isotherms In this quantification method, the bio-regeneration can be de-
termined in batch systems where adsorption and biodegradation occur
In this method, bio-regeneration is quantified using the isotherm concurrently [119]. The batch systems used can be with bacteria im-
constants and equilibrium concentrations. These are obtained from mobilized on GAC (BAC system) or on sand, GAC without any microbes
semi-empirical isotherm adsorption models, such as Freundlich ad- or suspended free bacterial cells.
sorption isotherms. To estimate this, AC is initially equilibrated with a
known concentration of adsorbate. Once the adsorption is completed,
8.6. Biodegradation products
the concentration of the contaminant in the supernatant liquid is
measured. The carbon sample is then subjected to bio-regeneration with
In this quantification method, the degree of bio-regeneration is
microbes and nutrients. The microbes can metabolize the contaminants
determined by the measuring the byproduct of biodegradation of or-
adsorbed in the AC. Finally, the AC is recovered by heating in an au-
ganic species. Depending on the contaminants, the biodegradation
toclave. This terminates the activity of microbes. The sterilized AC is
yields CO2, chloride, and methane. Fast and accurate determination of
then subjected to adsorption of contaminants as in the first step [78]. To
CO2 from BAC system was reported [81]. Batch culture used in bio-
calculate the contaminants adsorbed before the bio-regeneration, the
regeneration is made up of acclimated biomass, nutrient mineral salts
following relation is used [79].
and PAC. The CO2 evolved due to microbial activity is determined
q = (So−Se )·V / W = KF Se1/ n (5) usually with a gas chromatograph [100]. Isotopic or radiolabeled or-
ganic molecules are used in some studies to quantify the bio-degrada-
where,
tion [120]. Biodegradation of chlorinated organics such as 4-chlor-
ophenol and trichloroethylene releases chloride ions into the solvent,
q = amount of a substance adsorbed per unit weight of carbon (Ms/
which can be measured indirectly [121,122]. This method is also sui-
Mc),
table for contaminants with other halogens [14]. For AC systems with
S0 = initial concentration (Ms/L3),
anaerobic digestions, the degree of bio-regeneration can be determined
Se = equilibrium concentration (Ms/L3),
from the amount of biogas generated [123]. The use of isotopic labelled
V = total volume of sample (L3),
contaminants leads to isotopic CO2 and methane in the effluent. These
W = weight of AC (Mc).
can be quantified using gas chromatographs or mass spectrometers used
to monitor [73].

353
M. El Gamal et al. Separation and Purification Technology 197 (2018) 345–359

8.7. Respirometry method where Ce(t) is the concentration of 2-chlorophenol in the bulk liquid
(mg/l) at time t. Note that, to establish the equilibrium adsorption as
Respirometric methods was used in the quantification of bio-re- required by the Freundlich model, the experimental conditions should
generation through monitoring the rate of oxygen consumed by mi- consider the short contact time to reach equilibrium and time lag in
croorganisms. The measurements are carried out using Warburg’s ap- biodegradation stemming from the toxicity of the contaminant. It is
paratus or an isothermal manometric respirometer [124]. The removal quite difficult to satisfy these conditions as the onset of biodegradation
of substrate by biodegradation is determined by comparing the oxygen commences before reaching the equilibrium. This is particularly for ACs
consumption with and without adsorption. Bio-regeneration of AC which are non-powdered [66]. The efficiency of AC regeneration de-
containing substituted phenols has been reported by measuring the pends on the selectivity of the contaminants to AC as well as how easy it
oxygen uptake in both simultaneous and successive adsorption-biode- for the microbes to decompose the contaminants [68].
gradation processes [66].
10. Case studies of bio-regeneration
8.8. Scanning electron microscopy (SEM)
10.1. Bio-regeneration of activated carbon contaminated with
Microorganisms use their essential strength for forming biofilms as a hydrocarbons
part of their living strategy to survive in hostile, nutrient-limited,
aqueous environments such as lakes and streams [125]. Most bacterial The effect of bacteria on the hydrocarbon was studied by Ameh
species occur in their planktonic state in bulk solution; once attached to et al. who treated samples of hydrocarbon polluted soil with fresh GAC.
any abiotic or biotic material surface, they gradually develop into a Before and after regeneration, the granular AC was characterized by
mature biofilm. The biodegradable organics are broken down by the measuring the surface area, bulk density, pore volume, pH, moisture,
biofilms to biomass, carbon dioxide and waste products before these are ash content and particle size [39]. The optimum degradation tem-
adsorbed on the GAC. This prolongs the carbon bed life for removal of perature and total hydrocarbon concentration of the spent AC was de-
recalcitrant and non-biodegradable organics. These beneficial effects termined. The rate of hydrocarbon degeneration was measured at dif-
have led to a growing trend of incorporating the BAC filters into the ferent intervals. The regeneration of the AC is indicated by the
treatment system [126]. reduction of the total hydrocarbon content (THC). The commercially
SEM measure the morphology of the biofilm on the AC and regions obtained GAC was characterized before and after use for the bio-re-
of biofilm attachment. Microbial colonies generally grow at the sites generation operation, the data is presented in Table 4.
where the organic contaminants are concentrated as microbes feed the The experiment results of the bio-regeneration showed that, by
substrates during the metabolism. Microbial metabolism in the inner varying the volume of bacteria of 10, 20, 30 and 40 ml, there was a
surfaces and pores of the carbon results in the bio-regeneration of AC by sharp decrease in THC after the first 24 h of the experiment. This can be
continuous removal of the adsorbate to the bulk liquid. SEM is used to attributed to fast production of CO2 during the first phase of interaction
investigate if microbial biofilms attach to the outer surface or inside the between the bacteria and the hydrocarbon pollutant. It is also indicated
carbon. It is found that the biofilms attached to the inner side of carbon that the volume of substrate as well as the kinetics of desorption of the
are supposed to contribute more significantly to the assimilation of hydrocarbon decreases as the contact time between both increases [81].
adsorbed compounds and bio regeneration by inducing a progressive Fig. 5 shows the effect of bacteria volume and contact time on the ef-
desorption of adsorbate to the bulk solution [118]. Aktas and Cecen ficiency of bio-regeneration [39].
also used SEM analyses and verified excreting extracellular enzymes Fig. 6 shows clear drops in THC content at 25 and 35 °C and this was
inside the AC pores. Also, they used Environmental SEM for in- consistent for the 21 days of the experiment [39]. Increasing the tem-
vestigation of PACs and they presented that microorganisms attached perature above the ambient of 27 °C led to improving the regeneration.
on both the external surface and the internal pores [76] or by the re- This could be attributed to chemisorption [26]. Final THC for the 25, 27
action with the exoenzymes within the AC pores. It has been reported and 35 °C were 0.785, 0.599 and 1.535, respectively. There was need to
that bacteria (filamentous and rod-shaped) are only present inside the investigate the impact of temperature further considering that 25 °C
holes and pores, but not on the surfaces of GAC particles in a fluidized was below ambient and at ambient temperature, there was an un-
bed reactor [114] and that the bacteria are effectively colonized in the favorable impact on the bacteria for the first six days of lag phase [129].
macropore structure of GAC [127]. Another application of SEM analysis
showed that bacteria were attached on both the internal cavities and
10.2. Bio-regeneration of granular activated carbon loaded with aromatic
outer surface of PAC particles [84].
compounds

9. Efficiency of bio-regeneration Bio-regeneration of PAC saturated with aromatic hydrocarbons was


studied [81]. The carbons used were chemically and physically acti-
The efficiency of bio-regeneration is expressed as a ratio between vated and removal of two aromatic hydrocarbons, o-cresol and 3-
the quantity of adsorption by the regenerated and fresh adsorbents, chlorobenzoic acid were tested. The results revealed that the extent of
both measured under identical conditions. Regeneration Efficiency (RE) bio-regeneration ranges between 15 and 85% of PAC loading. There are
is expressed Eq. (9) [128].
Ar Table 4
RE (%) = × 100 Results on the characterization of GAC before and after regeneration [39].
A0 (9)
where Ar is the saturated equilibrium adsorption capacity of fresh ad- Sample No. Property Before After Standard
Regeneration Regeneration
sorbent and Ao is that of the regenerated one, both of which are mea-
sured per unit weight of the adsorbent. Isotherm models such as 1 Surface area 738 m2/g 730 m2/g 500–1500 m2/g
Freundlich isotherm have been used by to determine the bio-re- 2 Bulk density 386 kg/m3 379 kg/m3 > 180 kg/m3
generation efficiency of ACs saturated with the 2-chlorophenol [65]. 3 Pore volume 0.098 cm3/g 0.097 cm3/g 1.109
The time-dependent adsorption amount is determined using the Eq. 4 pH 6.0 6.4 6.0–7.0
5 Moisture 2.72% 2.71% < 5%
(10) content
1 6 Ash content 3.69% 3.58% < 15%
Q (t ) = KCe (t ) n (10)

354
M. El Gamal et al. Separation and Purification Technology 197 (2018) 345–359

Fig. 5. Bio-regeneration at various volume of


bacteria; adapted from [39].

several factors that control the efficiency of bio-regeneration. These Table 5


include the methods used for activating the carbon, the aromatic hy- Examples of bio-regeneration efficiencies and process conditions, adapted from [65].
drocarbon used and the contact time in the reactor. Better bio-re-
AC Major carbon features Efficiency (%)
generation is observed for PAC prepared by thermal activation, irre-
spective of the contact times used. The adsorption of 3-chlorobenzoic PAC Norit SA4 Thermally activated 58.1
acid is found to be larger than that of o-cresol for both chemically and PAC Norit CA1 Chemically activated 93.6
physically ACs. The extent of bio-regeneration depends on the rever- GAC Norit PKDA Thermally activated 66.6
GAC Norit CAgran Chemically activated 84.8
sibility of sorption in a way that before the bio-degradation of the
aromatics, the aromatics are desorbed from the carbons. The degrada-
tion of organics from the bulk solvent forces desorption and further tetrachloride acid in BAC column reactor were studied. Fig. 7 indicated
biodegradation. However, microorganisms were found not to directly that, the efficiency of GAC Calgon F-400 is comparable for different
influence the desorption [81]. compounds using the same Pseudomonas sp., Rhodococcus rhodo-
Aktas and Cecen, have used PAC Norit SA4, PAC Norit CA1, GAC chrous biomass [90].
Norit PKDA and GAC Norit CAgran to understand the effect of type of Table 6 compiles the bio-regeneration efficiencies of powder and
AC on sorption of 2-chlorophenol and the carbon bio-regenerability. granular ACs saturated with 7 aromatic hydrocarbons, [65]. They
Two of these samples were thermally activated while the rest were concluded that both the powdered and granular AC have similar sorp-
chemically activated. Although thermally ACs adsorbed more 2- tion characteristics. Both carbons are found to adsorb more 2-chlor-
Chlorophenol that that by the chemically activated ones, the adsorption ophenol than phenol. However, the carbons also desorb lesser amount
was found to be less reversible for the former ones. Table 5 compares of 2-chlorophenol than phenol. 2-Chlorophenol is not easily biode-
the efficiency of bio-regeneration on the carbons studied. Their study gradable. Therefore, desorption alone contributes to the regeneration.
recommends the application of thermally ACs, although the desorption Consequently, no further removal of 2-chlorophenol occurs.
is lower [65,76].
The bio-regeneration efficiencies of the GAC Calgon F-400 using
Pseudomonas sp., Rhodococcus rhodochrous biomass, for different
compounds like Tetrachloroethylene, Toluene, Benzene, Carbon

Fig. 6. Bio-regeneration at various temperatures,


adapted from [39].

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M. El Gamal et al. Separation and Purification Technology 197 (2018) 345–359

Fig. 7. Bio-regeneration efficiencies using different


compounds at the same process conditions, adapted
[65].

10.3. Bio-regeneration of granular activated carbon loaded with binary Table 7


mixtures Bio-regeneration efficiencies of GAC loaded with different ratios of phenol to 4-CP in two-
step method at a GAC dosage of 1 g/L; adapted from Oh et al. [134].

Since industrial wastewater treated ACs contain more than one Initial f Qph Bio-
(QPh + Q4fCP )pris f
(QPh + Q4fCP )biots
contaminant, it is vital to study the bio-regeneration of ACs containing concentration −1 to regeneration
(mmol g ) (mmol g−1)
multiple contaminants. The bio-regeneration of AC containing a binary (mmol L−1) Q4CP Efficiency (%)
mixture of 2,4-dichlorophenol and phenol showed regeneration effi- ratio
phenol 4-CP
ciencies in range 43–48% [118]. Simultaneous removal of 2-chlor-
ophenol and 2-nitrophenol in the presence of phenol from ACs and the 3.19 0.78 2.21 ± 0.05 1.8 1.44 ± 0.02 65 ± 2
carbon regeneration was reported by Aktas and Cecen. The regenera- 3.19 1.56 2.15 ± 0.12 0.7 1.24 ± 0.04 58 ± 5
tion efficiencies were between 19.5 and 89.8% [132,133]. In 2016, Oh 3.19 2.33 2.33 ± 0.04 0.4 1.26 ± 0.12 52 ± 4
2.13 2.33 2.42 ± 0.09 0.3 1.27 ± 0.04 52 ± 3
et al., measured and compared the extent of bio-regeneration of GAC
1.06 2.33 2.29 ± 0.06 0.2 1.14 ± 0.05 50 ± 4
contaminated with phenol and 4-chlorophenol (4-CP) using the two-
step method as sequential and simultaneous adsorption and biode- Where (Qph + Q4-CP)biot and (Qf ph + Qf 4-CP)pris are the amounts of phenol and
gradation. These approaches were used to understand the degree of AC chlorophenol adsorbed in the bio-regenerated and pristine GAC.
regeneration and reusability, respectively [134].
Table 7 shows the effect of varying mixture of phenol and 4-CP Table 8
adsorbed (Qph to Q4CP) on bio-regeneration efficiency. It is found that Bio-regeneration efficiencies of AC containing varying fractions of phenol and 4-CP ratios
decreasing the phenol/4-CP ratio from 1.8 to 0.2 decreased the bio- under one-step approach at constant GAC dosage of 1 g/L; [134].

regeneration efficiency from 65 to 50%. This indicates easier re- Initial Ratio f Bio-
(QPh + Q4fCP )pris f
(QPh + Q4fCP )biots
generation of phenol adsorbed carbon sites as compared with that oc- concentration Ph to −1 −1 regeneration
(mmol g ) (mmol g )
cupied by 4-CP. Ng et al. suggests that 4-CP molecules undergo oxi- (mmol L−1) 4-CP Efficiency
dative coupling on the carbon surface, which leads to irreversible loss of (%)
phenol 4-CP
carbon’s active sites [66]. After the degradation of desorbable con-
taminants, the final efficiency of the GAC loaded with the individual 3.19 0.78 4.09 2.21 ± 0.05 0.54 ± 0.09 51 ± 5
components is limited by the adsorption irreversibility. The bio-re- 3.19 1.56 2.04 2.15 ± 0.13 1.19 ± 0.05 55 ± 5
generation efficiencies of granular carbon are 57 and 44, respectively 3.19 2.33 1.37 3.33 ± 0.04 1.03 ± 0.08 44 ± 4
2.13 2.33 0.91 2.42 ± 0.09 1.09 ± 0.12 45 ± 53
for single component adsorption of phenol and 4-CP. This confirms that
1.06 2.33 0.45 2.29 ± 0.06 1.01 ± 0.06 44 ± 4
4-CP is irreversibly bound to carbon as compared to phenol. Table 8
shows that the bio-regeneration efficiencies of granular AC containing
4-CP and phenol where the regeneration is performed in single-step contaminants in the single-step approach, which leads to enhanced ir-
combining desorption and degradation were lower compared to two reversibility.
stepped technique. This is attributed to the presence of residual Table 9 on the other hand, shows the effect of different GAC dosages

Table 6
Examples of bio-regeneration efficiencies and process conditions, adapted from [65].

[65] Compound AC Major carbon features Biomass Reactor type Efficiency (%) Reference

Phenol PAC Westvaco SA15 Chemically activated Acclimated to substrate Batch 100 [130]
Phenol GAC Calgon F-400 – Acclimated to substrate GAC column 17.7–75.2 [67]
p-nitrophenol (trace) GAC – Acclimated to substrate BAC column 5–22 [99]
Phenol GAC Sigma Lignite based Acclimated to substrate Batch 31.4 [78]
2,4-Dichlorophenol GAC Sigma Lignite based Acclimated to substrate Batch 14.3 [78]
2,4-Dichlorophenol GAC Sigma Lignite based Acclimated to substrate BAC-SBR 38–43 [131]
4-Chlorophenol GAC Sigma – Phragmitis communis acclimated to phenols Batch 21–75 [122]
Trichloroethylene GAC Calgon F-400 GAC column 82.5 [121]
Non-iogenic surfactant GAC SKT-3 – Acclimated to substrate BAC filter 20–24 [75]
Polyoxyethylene GAC SKT-3 Microporous Acclimated to substrate GAC filter 50–53 [75]

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Table 9
Bio-regeneration efficiencies of various GAC dosages saturated with varying fractions of phenol and 4-CP at under two-step approach, [134].

Initial Concentration (mmol L−1) GAC dosage (gL−1) f


(QPh + Q4fCP )pris (mmol g−1) ph to 4-CP ratio f
(QPh + Q4fCP )biots (mmol g−1) Bio-regeneration Efficiency (%)

phenol 4-CP

2.13 4.67 1.0 2.78 ± 0.05 0.20 1.28 ± 0.04 46 ± 2


1.5 2.58 ± 0.08 0.22 1.24 ± 0.06 48 ± 4
2.0 2.44 ± 0.03 0.24 1.25 ± 0.03 52 ± 2
4.25 3.11 1.0 2.90 ± 0.05 0.49 1.43 ± 0.05 49 ± 2
1.5 2.62 ± 0.04 0.56 1.37 ± 0.05 52 ± 3
2.0 2.45 ± 0.05 0.73 1.31 ± 0.06 53 ± 3
6.38 1.56 1.0 2.29 ± 0.05 1.17 1.42 ± 0.08 62 ± 5
1.5 2.25 ± 0.03 1.47 1.48 ± 0.07 66 ± 4
2.0 2.14 ± 0.03 1.86 1.36 ± 0.06 63 ± 4

on the bio-regeneration efficiency for two-step approach. It was found other regeneration methods. It is a safer, less costly and more en-
that, the increase in GAC dosage increased the regeneration efficiency. vironmental friendly process than other common regeneration pro-
At lower dosage, more 4-CP was adsorbed due to its stronger interaction cesses such as steam and chemical regeneration, which are energy in-
with the carbon compared to phenol. This leads to lower phenol/4-CP tensive and often lead to deterioration of the AC structure. Although
ratio. As with more GAC, many active sites become available for the there have been some good research efforts in bio-regeneration, there is
contaminants which reduce the competition between the components. still a need for more research to better evaluate the factors affecting the
regeneration process. More research efforts are needed in such areas as
11. Summary and future prospective mechanisms and quantification of bio-regeneration, mainly the ad-
sorption reversibility, validity and the efficiency of bio-regeneration.
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