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Version 15.1.23.0 File Default.an2x

Project Engineer
Location Company
Description Case Name Base

Drives
1
Location 2
Number of Motors 1
Total Nameplate Power (hp) 75
Power Ratio 1.00
Efficiency 0.95
Wrap Angle (Deg) 180
Synchronous RPM 1800
HS Inertia (lb-ft²) 22
Running
Running Power (hp) 54
Percent Nameplate (%) 72.1
Running Te (lbf) 3009
Friction Factor 0.35
Wrap Factor 0.50
Slip Ratio 3.00
Actual T1/T2 Ratio 1.62
Breakaway
Breakaway Friction Multiplier 1.50
Req Breakaway Torque (% Nmpl) 108
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 15
Ave Starting Torque (% Nmpl) 118
Starting Te (lbf) 4731
Friction Factor 0.40
Wrap Factor 0.40
Slip Ratio 3.51
Actual T1/T2 Ratio 2.02
Stopping
Est. Drift Time(sec) 9.5
Brake Stop Time(sec) 0.0
Brake Torque (ft-lbf) 0
Brake Te (lbf) 0
Brake Ratio 0.00
Friction Factor 0.40
Wrap Factor 0.40
Slip Ratio 3.51
Actual T1/T2 Ratio 1.05

Comments:
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Project Engineer
Location Company
Description Case Name Base

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(ft) (ft) (degrees) Selection Load
(ft) (ft) (stph) Cleaners Plows (lbf)
1 Carry 500.0 0.0 0.00 Carry 5.0 100
2 Dr/Head
3 Return -500.0 0.0 0.00 Return 10.0 X
4 Tail/TU

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Project Engineer
Location Company
Description Case Name Base

Output
Run Accel Decel Min Sag
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Kx (lbf/ft) Ky
(ft) (ft) (lbf) (slugs)
(lbf) (lbf) (lbf) (lbf)
1 Carry 5129.2 5142 5110 4619 0.461 0.030 2417
2 Dr/Head 500.0 7776.7 9301 5371 42 296
3 Return 500.0 4808.8 4611 5120 1098 0.162 0.015 316
4 Tail/TU 5098.2 5098 5098 31 20

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Project Engineer
Location Company
Description Case Name Base

Pulley
Pulley No. 1 2 1) Dr/Head@2
Flight Description Dr/Head Tail/TU
Label
Location 2 4
Same As (Pulley No.)

Tension (T1) (lbf) 7777 5098

Tension (T2) (lbf) 4809 5129
T1 Incoming Angle (degrees) 2) Tail/TU@4
0.0 180.0
Wrap Direction Clockwise Clockwise
Wrap Angle (degrees) 180.0 180.0
T2 Outgoing Angle (degrees) 180.0 0.0
Resultant Force (lbf) 12586 10227
Resultant Force Angle (degrees) 270.00 90.00
Pulley Diameter (in) 20.00 18.00
Lagging Gauge (in) 0.5000 0.0000
Lagging Type Herringbone
Face Width (in) 51.0 51.0
Pulley RPM (RPM) 102.41 119.47
Bearing Centers B (in) 61.0 61.0
Overhung Load (lbf) 0
Backstop Required?

Comments:
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Project Engineer
Location Company
Description Case Name Base

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification CEMA5 CEMA5
Description D5 C4
Type Fixed Fixed
Estimated No of Idlers 99 49

For Belt Width (in) 48 48

No of Rolls 3 2
Angle (degrees) 35 5
Bearing Type Roller Roller
Roll Diameter (in) 5.0 4.0
Roll Material Steel Steel
Rotating Weight (lbs) 39.3 27.6
Load Rating (lbf) 1200 500
Max Actual Load (lbf) 739 176
Max Calc. Idler Load - CIL (lbf) 772 186
RPM 430 538
Min L10 Life (hr) 303605 747062
L10 Average (hr) 303605 747062
% Reliability for 50000 Hrs 99.30 99.81
Vertical Misalignment (in) 0.125 0.125

Seal Drag - Ai (lbf) 1.80 1.50

Kx Multiplier 1.00 1.00
Ky Multiplier 1.00 1.00
Kt Multiplier 1.36 1.36
Regen Multiplier

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Project Engineer
Location Company
Description Case Name Base

Trajectory

Material Discharge Trajectory

Interval X Dist in Y Drop in Vertical Bankboard
1 12 2 Pulley Center To Top Of Material
2 24 9 X Dimension in -64
3 36 20 Y Dimension in 0
4 48 35 Pulley Center To Bottom Of Material
5 60 55 X Dimension in -64
6 72 79 Y Dimension in 0
7 84 107 Horizontal Bankboard
8 96 140 Pulley Center To Top Of Material
9 108 178 X Dimension in 0
10 120 219 Y Dimension in 64
11 132 265 Pulley Center To Bottom Of Material
12 144 316 X Dimension in 0
13 156 370 Y Dimension in 64
14 168 430
15 180 493

Comments:
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Project Engineer
Location Company
Description Case Name Base

Belt
Specification Fabric-ISO
Carcass 4/EP400
Rating PIW 229
Top Cover Gauge in 0.2500
Bottom Cover Gauge in 0.2500
Top Rubber Type
Bottom Rubber Type
Max Belt Width in 54
Min Belt Width in 30
Weight lb/ft 17.6
Modulus PIW 40000
Accel/Decel Limit % 150

Run Accel Decel

Min Safety Factor 9.98
Actual Safety Factor 14.11 11.80 20.43
Local Tension Limits % 115
Min Local Safety Factor 8.68 5.79 5.79
Actual Local Safety Factor 9.17 8.16 9.18
Highest Local Tension Location Tail Transition Head Transition Tail Transition
Lowest Tension Allowable PIW 0.00 0.00 0.00
Lowest Local Tension PIW 62.95 63.21 45.11
Lowest Local Tension Location Tail Transition Tail Transition Head Transition
Dynamic Splice Efficiency 0.30
Min Splice Dynamic Safety Factor 2.60 1.74 1.74
Actual Splice Safety Factor 2.75 2.45 2.75

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Project Engineer
Location Company
Description Case Name Base

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 2
Length (in) 54.0
Trough Depth (%) 50
Pulley Height (in) 4.2
Tension At Head (lbf) 7777 9301 5371
Highest Local Stress (PIW) 249 280 198
Local (S.F.) 9.20 8.16 11.52
Splice (S.F.) 2.76 2.45 3.46
Low Tension (PIW) 95 127 45
Tail Transition Point 1
Length (in) 90.0
Trough Depth (%) 0
Pulley Height (in) 0.0
Tension At Tail (lbf) 5129 5142 5110
Highest Local Stress (PIW) 249 250 249
Local (S.F.) 9.17 9.16 9.18
Splice (S.F.) 2.75 2.75 2.75
Low Tension (PIW) 63 63 63

Head Transition

Tail Transition

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Project Engineer
Location Company
Description Case Name Base

General Material
Belt Width in 48 Description Aggregate
Belt Speed fpm 563 Density lb/ft³ 90
Load stph 2200 Surcharge Angle deg 20.0
Ambient Temp °F 0 Actual Area in² 208.4
Total Mass slugs 3049 Percent Loaded % 80
Total HS Inertia lb-ft² 243 Edge Distance in 5.5
Calculation Method CEMA Standard (5th) Bed Depth in 8.4
Friction Force lbf 2937 Lump Size in 6.0
Lift Force lbf 0 Chute Drop Height ft 8.0
Misc Drag lbf 73 Impact Energy ft-lbf 112.5
Friction Factors
Equivalent DIN f 0.0334

Idlers Carry Return

Specification CEMA5 CEMA5
Description D5 C4
Estimated No of Idlers 99 49
Belt Width in 48 48
No of Rolls 3 2
Angle deg 35.0 5.0 Profile
Roll Diameter in 5.0 4.0 Horizontal Length ft 500
Type Fixed Fixed Vertical Lift ft 0
Rotating Weight lbs 39.3 27.6
Bearing Type Roller Roller
Rating lbf 1200 500
Max Actual Load lbf 739 176
Max Calc Load lbf 772 186
RPM 430 538
Min L10 Life hr 303605 747062
Ave L10 Life hr 303605 747062
Vert. Misalign in 0.125 0.125 Belt
Drag - Ai 1.80 1.50 Type Fabric-ISO
Kx Multiplier 1.00 1.00 Description 4/EP400
Ky Multiplier 1.00 1.00 Cover Gauge in 0.2500 x 0.2500
Kt Multiplier 1.36 1.36 Rating lbf /(PIW) 10992 / 229
Safety/DesignFactor 9.98
Takeup Elastic Modulus PIW 40000
Type Auto Weight lb/ft 17.6
Tension lbf 5098 Apparent Length ft 1,004
No of Pulleys 1 Max Run Ten lbf / PIW / % 7777 / 162 / 71
Weight lbs 10196 Max Accel Ten lbf / PIW / % 9301 / 194 / 85
Selected Due To Run Sag Max Decel Ten lbf / PIW / % 5371 / 112 / 49
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent ft 5.1
Total ft 5.3

Comments: