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Dispose of the device at an environmental disposal point when it reaches the end of its useful life
EN-MU-41 (4)-E
MODULE
Installation and User Manual
First, ATERSA and his team thank are grateful for your confidence by purchasing
our products for your photovoltaic installation. This manual contains important
information about handling, installation and maintenance. Please carefully read and
understand this manual before any handling. ATERSA not liable for damages caused
due to improper handling, installation or maintenance.
INDEX
1.-GENERAL SAFETY 1
2.- TRANSPORT AND HANDLING 1
3.- WARNINGS 2
4.- POSITIONING AND INCLINATION 2
5.- INSTALLATION 3
5.1.- Mechanical Installation 3
5.1.1.- Directly on the Structure 3
5.1.2.- Hook Fixing System 4
5.1.3.-Guide Insertion 5
5.2.- Electrical Installation 5
5.2.1.- Electrical Connection of the Juntion Box 5
5.2.2.- Ground Connection 7
5.3.- Installation and Guiding of Electrical Cables 8
6.- MAINTENANCE 8
7.- TECHNICAL SPECIFICATIONS 8
8.- GUARANTEE AND CERTIFICATES 8
EN-MU-41 (4)-E
MODULE 1
Installation and User Manual
1.-GENERAL SAFETY
The safety instructions contained in this manual must be strictly followed in order to
guarantee the safety of the user and the integrity of the module..
x Ensure that the installation instructions provided in this document are followed. Guarantees or claims
will not be valid if the described process has not been followed
x The cable pathway must provide mechanical support for the conductors and must provide sufficient
protection, in accordance with the Low Voltage Electrotechnical Regulations (REBT).
x If not otherwise specified, it is recommended that requirements of the latest national or international
electrical standards be used.
x It must be handled by qualified personnel only. When exposed to the light, the modules generate
electricity. If several modules are connected in series, dangerously high voltages may be generated.
To reduce potential electrical hazards during the installation process, it is advisable to cover the
modules with an opaque material. Do not touch the terminals with both hands and always use
insulated tools on the electrical connections.
x Only allow access to the facility by qualified personnel.
x Reversing the polarity of the cables destroys the bypass diodes of the junction box.
x In normal conditions, the module can produce more current or voltage than the indicated for standard
measurement conditions. So that, when dimensioning the system (cables section, fuses,…) the Isc
and Voc values should be multiplied by 1,25.
x Keep children and animals away from PV modules.
x Install the modules in a strong structure and that this maintains the fire safety class.
x Avoid uneven shade on the PV module surface. Shaded cells may become hot (“hot spot”
phenomenon) which may result in permanent damage to the module.
x Follow all safety precautions of other system components used.
x Use module for its intended function only.
EN-MU-41 (4)-E
MODULE 2
Installation and User Manual
3.- WARNINGS
Failure to follow these instructions could result in the destruction of the equipment or
personal injury.
x NO debe intentar reparase ni emplearse ningún modulo roto, ya que el contacto con alguna parte de
este puede provocar en una electrocución.
x NO exponer directamente la parte trasera a la luz solar.
x Work ONLY under dry conditions, with dry modules and Insulated tools.
x Do NOT install the module where flammable gases or vapors are present.
x Do NOT drill holes in the frame or glass of the module.
x Do NOT treat back sheet and front surface of the module with paint and adhesives.
x Do NOT artificially concentrate light on the module.
x Do NOT wear metallic jewelry while installing or trouble shooting the module.
x Do NOTdisassemble, modify or adapt the module or remove any part of the module.
x Be sure to completely ground all modules.
x Do not touch terminals while module is exposed to light or during installation.
x The connectors must be protected from dust, sund, wather,..., If the connectors are to remain
disconnected in the field.
1 SOLAR LIGHT
DESIGN PERIOD INCLINATION
SOUTH HORIZONTAL
(North hemisphere)
Do not install the solar module in a location where it could be immersed in water or
continually exposed to water, e.g. from a sprinkler.
EN-MU-41 (4)-E
MODULE 3
Installation and User Manual
‘
The installation in a saline environment must be done with isolators to prevent galvanic
corrosion between the module and the support structure.
2
When solar modules are connected in series,
they must all face the same direction and have
the same angle of inclination. There must also
be a proper gap (minimum 30cm) between
the module and the surface for ventilation
purposes.
RECOMMENDED
5.- INSTALLATION
The modules must be installed on independent fixed structures. The structure must not
transmit stress to the modules.
3
FRAME
M6 SCREW
* Nota: Use M6 DIN 9021 washer for Hook V4 profile. *M6 WASHER
M6 WASHER
STRUCTURE
M6 GROWER WASHER
M6 NUT
EN-MU-41 (4)-E
MODULE 4
Installation and User Manual
The placement of the screws, will be always at the distance B (except for ½ 6” 4x9
format modules, where the distance must be C), as shown in the image of the anex
(11-12). Minimum 4 screws per module must be situated.
*Note: In corrosive environments (salt spray), place nylon washers to insulate the
panel from the metal parts of the structure.
4 DEAD-END CLAMP
M8 WHASER
M8 NUT
5
DEAD-END CLAMP
M8 GUIDE NUT
*Note: In corrosive environments (salt spray), place nylon washers to insulate the
panel from the metal parts of the structure.
EN-MU-41 (4)-E
MODULE 5
Installation and User Manual
Installation
Put the first two fixing sets in place, and ensure they are vertically aligned. Fully
tighten the Allen screw (6).
6 +1.5
20 -1.5 mm
Attach the other two fixing sets, aligning them vertically and move them along the rail
until they reach the panel.
Check that the modules are horizontally and vertically aligned and fully tighten the
screws to ensure the modules are firmly fixed to the guide rail.
The final fixing sets should be attached in the same way as the first two but in reverse.
Take a module that is already in place and then attach the set of fixings.
The proper torque values should be between 16 to 19Nm.
The placement of the dead end clamp (Hook clamp or another type), will be always at
the distance B (except for ½ 6” 4x9 format modules, where the distance must be C),as
shown in the image of the annex (11-12). Minimum 4 dead end clamps per module
must be situated.
Assembly drawings depending on the applied load are displayed in annex.(View images
13-14)
The modules are ready for installation by inserting into a guide system.
After insertion into the guide rails, panels must be fixed to prevent free sliding on the
guides.
EN-MU-41 (4)-E
MODULE 6
Installation and User Manual
ELECTRICAL CONNECTION:
On multi-stranded conductors, it is recommended to use wire pins or at least to twist
the strand bundle to ensure all strands are captured in the spring clip. To open the
spring clip window for the cable, use the appropriate tool (see ATERSA product) or a
little screw, to insert vertically into the window as seen in figure 1.View image (8)
Figure 1 Figure 2
Modules of 36 cells and ½ 36 cells
The cable can be inserted through the opened window into the clip (figure 2). Once the
cable is installed, lift the screw and the cable is fixed. Attention to the polarity of the
wires. Make sure that the cable is inside the clip and is fixed correctly, if the cable is not
installed correctly the juntion box will be deteriorated (electric arc).
After termination, tighten the grommet nut to compress the grommet around the
cable. Tightening torque for cable screw nut max. 1.5 Nm (0.34 lbf) depends on the
type of cable isolation. Hold cable screw joint with tool.
Connection boxes with integrated cable glands are used with 4mm² cable (AWG 12).
+0.2
The tightening torque is 1.3 Nm (0.29 lbf). For this is recommended the use of a
slotted socket wrench with wrench size oh 13mm (0.51 inches). ,
The cable must fulfill the requirements to be used in photovoltaic systems. On models
72 and 60 cells, ATERSA provides wiring junction box installed. In these cases,
provided cables may not be modified, deleted, or be replaced by other. The cable used
by ATERSA in its modules is for outdoors use, UV resistent, double isolation layer, 1kV,
working temperature range -40ºC to 110ºC, rated 600/1000 V..
EN-MU-41 (4)-E
MODULE 7
Installation and User Manual
For the junction box to maintain its Class II safety standard, the cables must also be
Class II.
It is not recommended to connect modules in series with a total Voc higher than the
system Vmax .(View electrical characteristics). View image (9).
9.2
9.1
Series installation
Parallel installation
2
The ground wire must be 4mm .To ground the modules, you must use a stainless steel
2
lug terminal 4mm and a self-tapping screw between 4,2x4,5mm and 4,2x16mm. Esto
2
irá unido a un terminal de ojete semiaislado de 4mm .Ver imagen (10).
Make sure the lug terminal is placed between the wire and module frame. The wire
must fully clamped with the lug terminal and must make good contact with the frame.
There are two drill holes in the solar modules for this purpose, which are marked with a
ground connection (Earthing hole 4mm). View image of annex (11-12). The proper
torque values should be between 1,5 to 2Nm.
The photovoltaic system will be earthed according to the local and national regulations.
EN-MU-41 (4)-E
MODULE 8
Installation and User Manual
6.- MAINTENANCE
ATERSA solar modules hardly require any maintenance but you must follow a set of
guidelines to ensure good condition.
x Maintenance work should be carried out by qualified personnel, as it could involve working with
dangerously high voltages.
x Check that dirt has not accumulated on the glass of the panel.
x Should this be the case, clean the glass with a sponge and soapy water
x In case if water is not available,Module can be dry cleaned with the help of a soft cloth or with soft
sponge to remove dirt, dust.
x DO NOT use brushes or abrasive products as they can damage the glass and reduce the power
module.
x DO NOT use any chemical abrasive cleaners, degreasers, or cleaning.
x DO NOT use water jet cleaning system.
x DO NOT clean the panels at their hottest (midday).
x Check the cables and electrical connections.
x DO NOT use lubricant oils or sprays to connect the connectors..
x Appropriate electrically insulating Personal Protective Equipment (PPE) must be worn during any
cleaning or inspection operations.
x Check that the mechanical components are not damaged.
EN-MU-41 (4)-E
Polycrystalline
ELECTRICAL CHARACTERISTICS A-75P A-80P A-140P A-150P A-160P A-255P A-260P A-265P A-290P A-295P A-300P A-305P A-310P A-315P A-320P
Power 75 W 80 W 140 W 150 W 160 W 255 W 260 W 265 W 290 W 295 W 300 W 305 W 310 W 315 W 320 W
Tolerance ± 8% ± 8% ± 5% ± 5% ± 5% (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W)
MODULE
Module Efficiency 14,63% 13,65% 14,39% 15,42% 16,45% 15,68% 15,96,% 16,27% 14,90% 15,16% 15,42% 15,67% 15,93% 16,19% 16,45%
Max. Power Current (Imp) 4,05 A 4,22 A 7,98 A 8,10 A 8,43 A 8,29 A 8,35 A 8,40 A 8,07 A 8,14 A 8,21 A 8,27 A 8,35 A 8,43 A 8,51 A
Installation and User Manual
Max. Power Voltage (Vmp) 18,52 V 18,99 V 17,54 V 18,52 V 18,99 V 30,76 V 31,20 V 31,55 V 35,93 V 36,23 V 36,52 V 36,88 V 37,14 V 37,37 V 37,61 V
Short-circuit Current (Isc) 4,24 A 4,42 A 8,42 A 8,47 A 8,84 A 8,88 A 8,95 A 9,01 A 8,67 A 8,78 A 8,89 A 8,78 A 8,83 A 8,88 A 8,93 A
Open Circuit Voltage (Voc) 23,20 V 23,40 V 22,30 V 23,20 V 23,40 V 37,80 V 37,98 V 38,14 V 44,67 V 44,82V 44,97 V 45,97 V 46,14 V 46,31 V 46,49 V
PHYSICAL CHARACTERISTICS
Connection Box (*) TYCO IP65 TYCO IP65 TYCO IP65 TYCO IP65
Cables (**) No No Yes (1100mm, Negro) Yes (1250mm, Negro)
Protection Diodes (Nº/Type) 2 / SCHOTTKY Sl1010 2 / SCHOTTKY Sl1010 3 / SCHOTTKY Sl1010 3 / SCHOTTKY Sl1010
Protection Diodes (Amperes/Vmax/Tj) 18A / 45V / m175ºC 18A / 45V / m175ºC 18A / 45V / m175ºC 18A / 45V / m175ºC
Max. Reverse Current (during 2h) 20,25 A 20,25 A 20,25 A 20,25 A
Serial Fuse (A) (***) 15 15 15 15
Max. Nº Modules in Serie 43 41 24 21
Max. Nº Modules in Parallel (****) 2 2 2 2
Electrical specifications measured in STC. TONC: 47±2ºC * Tyco Electronics Corporation. *** Overcurrent protection (Max.
Recommended).
EN-MU-41 (4)-E
9
Monocrystalline
ELECTRICAL CHARACTERISTICS A-75M A-80M A-150M A-160M A-250M A-255M A-260M A-265M A-270M A-295M A-300M A-305M A-310M A-315M A-320M
Power 75 W 80 W 150 W 160 W 250 W 255 W 260 W 265 W 270 W 295 W 300 W 305 W 310 W 315 W 320 W
Tolerance ± 8% ± 8% ± 5% ± 5% (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W) (0/+5 W)
MODULE
Module Efficiency 14,63% 15,60% 15,42% 16,45% 15,35% 15,66% 15,97% 16,27% 16,57% 15,16% 15,42% 15,68% 15,94% 16,19% 16,52%
Max. Power Current (Imp) 4,13 A 4,28 A 8,25 A 8,56 A 8,24 A 8,34 A 8,44 A 8,54 A 8,59 A 8,13 A 8,22 A 8,31 A 8,40 A 8,45 A 8,52 A
Installation and User Manual
Max. Power Voltage (Vmp) 18,21 V 18,63 V 18,21 V 18,63 V 30,35 V 30,57 V 30,79 V 31,03 V 31,44 V 36,31 V 36,51 V 36,71 V 36,91 V 37,30 V 37,56 V
Short-circuit Current (Isc) 4,39 A 4,55 A 8,79 A 9,11 A 8,79 A 8,89 A 8,99 A 9,04 A 9,07 A 8,68 A 8,76 A 8,84 A 8,92 A 8,94 A 8,99 A
Open Circuit Voltage (Voc) 22,57 V 22,84 V 22,57 V 22,84 V 37,62 V 37,76 V 37,90 V 38,40 V 38,65 V 44,37 V 44,63 V 44,89 V 45,15 V 45,72 V 46,08 V
PHYSICAL CHARACTERISTICS
Connection Box (*) TYCO ip65 TYCO IP65 TYCO IP65 TYCO Ip65
Cables (**) No No Yes (1100mm, Negro) Yes (1250mm, Negro)
Protection Diodes (Amperes/Vmax/Tj) 18A / 45V / m175ºC 18A / 45V / m175ºC 18A / 45V / m175ºC 18A / 45V / m175ºC
Electrical specifications measured in STC. TONC: 47±2ºC * Optionally ATERSA have available junction boxes with *** Overcurrent protection (Max.
QUAD (Ip54) version on request. Recommended).
EN-MU-41 (4)-E
10
ANNEX
Installation and User Manual
UNE-EN ISO 9001 UNE-EN ISO 14001 OHSAS 18001
ER-0979/1997 GA-2009/0396 SST-0134/2012
ANNEX
Dispose of the device at an environmental disposal point when it reaches the end of its useful life
EN-MU-41 (4)-E
EN-MU-41 (4)-E
Module Laminate
A 32 984
Dimensions in mm
Dimensions in mm
11 General dimensions Polycrystalline modules
225±25.0
15
B
A
C
595±25.0
6,7 D
1639
*
595±25.0
40
38
HOOK V4
225±25.0
35
29
HOOK V1 A 80 mm.
5 11 mm. B 13 mm.
9 mm. B 10 mm. (6” 4x9 / ½ 6” 4x9)
* The areas marked in the drawing (A and B) are intended for the
fixation of the laminate and ensure proper installation.
ANNEX
225±25.0
15
B
A
C
595±25.0
6,7 D
1639
*
595±25.0
40
38
HOOK V4
225±25.0
35
29
HOOK V1 A 80 mm.
5 11 mm. B 13 mm.
9 mm. B 10 mm. (6” 4x9 / ½ 6” 4x9)
* The areas marked in the drawing (A and B) are intended for the
fixation of the laminate and ensure proper installation.
ANNEX
0000000000000
Guide instertion Clamping method Hook M8 (*) Clamping method Other(*)
Short side Short side
0000000000000
0000000000000
0000000000000
13.2 Module with 72 cells and 4.0 mm. of thickness of the glass.
5400Pa With 3.2 mm. 2.400 Pa.
Clamping method Hook M8 (*) Clamping method Other(*) Directly on the Structure
Long side Screws
A Long side A B B
0000000000000
0000000000000
B B B B B B
Distance A: 60mm (Minimum)/ Distance B: module 72 cells B = 445.5 mm; modulel 60 cells B = 284.5 mm
E
F 80 mm.
11 mm. G 13 mm.
E = 225 ± 25.0 mm
E E Using two sidebars at distance E from
Long side the edge and a central.
(*) The areas marked in the drawing (A and B) are intended for the fixation of the laminate and ensure
proper installation.
Always use fastening systems that do not damage the laminate.
According to standard IEC 61215:2005
Note: ATERSA reserves the right to modify the product specifications without notice.
For more extensive information about the terms of the warranty and certificates y, please see our website: www.atersa.com
EN-MU-41 (4)-E