ST1000+ and ST2000+

D3390-1

Z323 ST1000+ and Z324 ST2000+ Autopilot Service Procedures

ST1000+ and ST2000+ Service Manual 83130-1 1

 ST1000+ and ST2000+

CE MARKING OF EQUIPMENT/REPLACEMENT PARTS

WARNING

If the Autohelm equipment under repair, test, calibration, installation or setting to

work carries the European CE mark, only parts and components supplied or
approved for such use by Autohelm should be used in order to maintain compli-
ance with the relevant CE requirements.
Incorporation, use or attachment, by any means, of parts or components not
supplied for or not approved for such use by Autohelm or, if supplied or approved
for use by Autohelm, not properly fitted in accordance with instructions published,
provided or recommended by Autohelm, may cause the equipment to malfunc-
tion and, in particular, to become unsafe or to no longer meet the relevant CE
requirements. In these circumstances, Raytheon Marine Europe Ltd excludes
liability to the fullest extent permissible in law for any loss or damage including any
liability for its contribution to such loss or damage by its negligent acts or
omissions .

2 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

Contents
1. Description ............................................................................................ 5
2. Operation .............................................................................................. 5
3. Disassembly and Assembly ................................................................ 6
3.1 Upper Case Removal ....................................................................... 6
3.2 PCB Removal................................................................................... 6
3.3 Display Assembly ............................................................................. 8
3.4 Drive Module Removal ..................................................................... 9
3.5 Drive Motor Replacement ................................................................ 9
3.6 Fluxgate Compass Removal and Installation ................................. 10
3.7 Drive Module Assembly ................................................................. 10
3.8 PCB Installation ............................................................................. 11
3.9 Upper Case Refitting ...................................................................... 11
4. Special Functions ............................................................................... 12
4.1 Changing the Operating Sense ...................................................... 12
4.2 Display Test .................................................................................... 12
4.3 Autopilot Type Selection ................................................................. 12
4.4 Display of Software Code ............................................................... 12
4.5 Calibration Lockout ........................................................................ 13
5. Functional Test ................................................................................... 14
5.1 Overall Test .................................................................................... 14
5.2 SeaTalk and NMEA Tests ............................................................... 15
5.3 Keypad ........................................................................................... 15
5.4 Display ........................................................................................... 15
5.5 Drive Assembly .............................................................................. 16
5.6 Fluxgate Compass Assembly......................................................... 16
6. Block Diagram and Signal Tables ..................................................... 17
Main Cable Connectors ................................................................... 17
Fluxgate Compass Connector (SKT1) ............................................. 17
7. Software History ................................................................................. 19
8. Spares numbers ................................................................................. 19

ST1000+ and ST2000+ Service Manual 83130-1 3

 ST1000+ and ST2000+

9. Circuit Diagram and PCB Layout ...................................................... 20

10. PCB Components List ..................................................................... 22

Contents
Figure 1. Exploded View ............................................................................ 7
Figure 2. Display Assembly ....................................................................... 8
Figure 3. Gearbox Assembly ..................................................................... 9
Figure 4. Cable Routing........................................................................... 10
Figure 5. Spade Terminal Connections to PCB ....................................... 11
Figure 6. Test Equipment ......................................................................... 14
Figure 7. Fluxgate Electrical Connections ............................................... 16
Figure 8. Block Diagram .......................................................................... 18
Figure 9. PCB Layout .............................................................................. 20
Figure 10. PCB Layout ............................................................................ 21

4 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

1. Description
This section of the Service Manual details the Servicing Procedures for the
Autohelm ST1000+ Tiller Autopilot, Catalogue Number Z323 and Autohelm
ST2000+ Tiller Autopilot, Catalogue Number Z324.

2. Operation
Full details of operation and calibration are given in the User Handbook,
Publication Number 81130-1

ST1000+ and ST2000+ Service Manual 83130-1 5

 ST1000+ and ST2000+

3. Disassembly and Assembly

Before dismantling the autopilot, check the operating sense (port/starboard), if
the PCB condition allows. All new PCBs are factory set to starboard operating
sense. A replacement PCB in a unit set up for port operation must be set to port
operation.
The autopilot may be calibrated to suit a particular vessel. Note the calibration
settings and set up the new PCB if required.
If the spares PCB contains software of a higher issue than the PCB it replaces,
the relevant Operating Supplement(s) must be included when the equipment is
returned to the customer.
Replacement PCBs are set up as ST1000+.
Component identification numbers refer to Figure 1, Exploded View, unless a
detail figure is identified at the start of a section.

3.1 Upper Case Removal

1. Ensure the drive unit is fully retracted
2. Remove the case securing screws (10, 8 off)
3. Lift off the upper case (1)

Do not run the actuator assembly with the upper case removed and the PCB in
place. There is insufficient clearance between the guide bridge and the PCB and
damage to PCB components may result.
If it is required to run the actuator the PCB should be unscrewed and lifted slightly.

3.2 PCB Removal

All work on the PCB should be carried out taking normal static precautions.
1. Remove the upper case (1)
2. Remove the screws (19, 3 off) securing the PCB
3. Lift the PCB off its support pillars and disconnect the Fluxgate flexible circuit
(16) from connector SK1. Disconnect the power, data, screen, NMEA +,
NMEA- and motor spade connectors (22, 23, 24) from the PCB.

Replacement PCBs are supplied without an LCD. If changing the PCB refer to
section 3.3 for instructions to remove and transfer the display assembly to a
replacement PCB.

6 ST1000+ and ST2000+ Service Manual 83130-1

 22 24
23

Figure 1. Exploded View

ST1000+ and ST2000+

3
19

4
1. Upper Case
18
2. Case Seal
3. Motor/Gearbox Assembly
(see Figure 2 for detail)
5 4. Pivot Pin
17 5. Pivot Seal
6. Main Cable
16 6 7. Cable Cutout
1
6 8. Lower Case
15
9. Cable Channel
10. Case Securing Screw (8 off)
11. Drive Unit Support Web
14
12. Fluxgate Assembly
13 13. End Cap
14. Ram Tube
21 20 15. End Plate/Seal
16. Fluxgate Flexible Circuit
17. PCB
12
18. LCD Assembly
(see Figure 1 for detail)
11
19. PCB Retaining Screws (3 off)
20. Gimbal Support Location Screw (2 off)
21. Gimbal Support (2 off)
22. Power and SeaTalk Spade Connectors
23. NMEA Spade Connectors
10
9 8 7 24. Motor Spade Connectors
D3386-1

ST1000+ and ST2000+ Service Manual 83130-1 7

 ST1000+ and ST2000+

3.3 Display Assembly

Refer to Figure 2.
The display assembly is a snap fit which is retained on the PCB by four moulded
lugs (2). The backlight diffuser (6) clips into the display bezel (1) and retains the
LCD and its elastomer connector (3).

1. Bezel
1
2. Bezel Fixing Lug

3. Elastomer
2
4. Spring Lug

5. LCD

6. Diffuser

D3381-1

Figure 2. Display Assembly

The display is back lit via the diffuser by two green LEDs which are mounted
directly on the PCB.

Removal
1. Unclip the bezel lugs (2) from the PCB (Upper pair first then lower pair)
2. Ease the complete display assembly from the board.

Installation

If fitting a new LCD the marked protective film must be removed.

1. Place the LCD (5) into the bezel (1) (note orientation)
2. Place the elastomer connector (3) on top of the LCD connection strip (note
orientation)
3. Insert the diffuser (6) into the bezel so that the two spring lugs (4) locate into
the display bezel
4. Press the display assembly on to the PCB ensuring all four bezel lugs (2)
locate correctly.

8 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

3.4 Drive Module Removal

1. Remove the PCB
2. Lift out the drive assembly and ease the ram tube (14) from the case seal (2).

3.5 Drive Motor Replacement

Refer to Figure 3.
1. Remove the drive module
2. Remove the gearbox securing screws (10, 4 off)
3. Separate the support plates (7, 2 off)
4. Remove the motor securing screws (8, 2 off) from the rear plate.

The motor can now be lifted away and a replacement fitted.

Replacement is a reversal of the removal procedure. After securing the gearbox
ensure both belts (9, 2 off) are fitted correctly by hand turning the leadscrew drive
pulley (4) and observing correct belt tracking.

1 2 3 4 7 5 6

1. Support Bridge
2. Guide Rod
3. Lead Screw
4. Lead Screw Drive Pulley
5. Motor
6. Motor Cables
7. Gearbox Support Plate
8. Motor Securing Screws (x2)
9. Drive Belts
10. Gearbox Securing Screws (x4)
11. Drive Nut
12 11 10 7 9 8 12. Ram Tube
D3382-1

Figure 3. Gearbox Assembly

ST1000+ and ST2000+ Service Manual 83130-1 9

 ST1000+ and ST2000+

3.6 Fluxgate Compass Removal and Installation

1. Remove the drive module
2. Remove the gimbal supports (21, 2 off)
3. Lift out the fluxgate assembly (12).

Replacement is a reversal of the removal procedure. Note the orientation of the

flexible circuit tail (16).
The tail of the fluxgate can be easily damaged and care should be taken not to
fold or bend it sharply.

3.7 Drive Module Assembly

1. Locate the main cable (6) and red and black motor leads in the channel (9) at
the side of the lower case (8)
2. Enter the ram tube (14) into the case seal (2).
3. Lay the drive module into the lower case making sure the cables pass through
the cutout (7) in the gearbox support plates as shown in Figure 3
4. Lay the case seal (2) in the outer groove around the perimeter of the lower
case.

D3383-1

Figure 4. Cable Routing

10 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

3.8 PCB Installation

Before refitting the PCB check that the drive assembly is fully retracted. Failure to
do this results in damage to the PCB at installation.
Check the PCB to ensure that the four FET drive transistors are mounted verti-
cally and not bent over at an angle.
1. Remove the display assembly from the old PCB and fit to the new board (see
section 3.3)
2. Connect the main cable and motor cable wires to the PCB tags. Ensure
correct connection. Refer to Figure 4.

+12V, Brown
M1, Red
NMEA IN --, Green 0V, Blue
M2, Black
NMEA IN +, White SeaTalk Data, Yellow
Motor Cable

Main Cable

Connector tags viewed from Component Side of PCB D3388-1

Figure 5. Spade Terminal Connections to PCB

3. Connect the fluxgate flexible circuit tail (16) into PCB socket SKT1. (Ensure
correct orientation. Refer to Figure 8)
4. Lower the PCB onto the location pillars
5. Lock in place with the securing screws (19, 3 off)
6. Power up the unit and confirm display operation by momentarily pressing the -
1 and +10 degree keys. The display should count up from 0 to 9 on all four
characters, then display all other annotations. Observe the display and
confirm all segments are switching on.

3.9 Upper Case Refitting

1. Clean the LCD and the window in the upper moulding with a lint free anti static
wipe
2. Ensure the case seal is seated correctly in the outer groove around the
perimeter of the lower case
3. Ensure the O ring seal (5) is located around the pivot pin (4)
4. Lower the upper case onto the assembly and locate with the securing screws
(10, 8 off). Do not over tighten (8 in Ibs max.).

ST1000+ and ST2000+ Service Manual 83130-1 11

 ST1000+ and ST2000+

4. Special Functions

4.1 Changing the Operating Sense

All units are supplied from the factory set up as Starboard.
The operating sense of the autopilot can be reversed by pressing the +1° and -1°
course change keys together for 5 seconds
The unit should beep for 10 seconds to confirm change over and the display
should show the new setting, either Port or Starboard.

4.2 Display Test

A special display test feature in the ST1000/200+ software checks that the
display assembly is fitted correctly after changing the PCB. Display test is
switched on by momentarily pressing the -1° and +10° keys together.
The display should scroll all four characters through from 0 to 9 and then display
each annotation. This sequence continues until the Standby or Auto key is
pressed or the unit is powered down.

4.3 Autopilot Type Selection

The ST1000+ and ST2000+ autopilots use the same PCB (Q218), but gears in
the ST1000+ and ST2000+ drive modules are different, so each pilot runs a
different program. Both sets of software are contained within the same chip.
To select the correct program:
1. Press the -10° and +1° keys until the display shows the pilot type number,
2000 or 1000 (approx. 5 seconds)
2. Press the -10° and +1° keys again until the display flashes the pilot type
number (approx. 5 seconds)
3. Select the correct pilot type using the +1° and -1° keys
4. Save the setting by pressing the -10° and +1° keys until the normal Standby
display appears (approx. 2 seconds)

Changing Autopilot type clears all calibration setting/compass linearisation and

returns the unit to factory setting.

4.4 Display of Software Code

The software code of the pilot can be displayed by switching the pilot to standby
mode and pressing the Standby key until the display shows P followed by a
number (approx. 10 seconds).
The number indicates the version of software fitted, for example, P 0 6 indicates
Version 6 software.
12 ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+

4.5 Calibration Lockout

Access to the compass linearisation and calibration functions on the ST1000+/
2000+ autopilots can be prevented. This can be a useful feature, for example, to
charter boat operators who spend a lot of time tuning the pilot to the boat, only to
find a customer alters the settings at a later date.
Any attempt to linearise the compass or enter calibration when the lockout
function is enabled results in the display showing Cal Off. The user cannot then
change any settings.
To disable calibration:
1. Press and hold the -1° and Standby keys for 10 seconds until the display
shows CAL ON
2. Toggle calibration access between ON and OFF using the -1° and +1° keys
3. Store the selected setting by pressing the -1° and Standby keys for 10
seconds.

ST1000+ and ST2000+ Service Manual 83130-1 13

 ST1000+ and ST2000+

5. Functional Test

Supply 0v Navigator
NMEA- or Wind
3
Instrument

4
2
with NMEA
Output

5
1
6

NMEA+
Fuse Red Screen Yellow
Supply +12V

D3384-1

Figure 6. Test Equipment

5.1 Overall Test

APPLY POWER TO UNIT

CHECK UNIT BEEPS, FLASHES

C AND FINALLY DISPLAYS
A MAGNETIC HEADING

NO CHANGE PCB
OK
RESTART
YES
PRESS & HOLD +10 KEY
CHECK MOTOR RUNS

NO
OK

YES
PRESS & HOLD -10 KEY
CHECK MOTOR RUNS

NO
OK
DISCONNECT POWER &
REMOVE DRIVE MODULE
YES DISCONNECT MOTOR SPADE
TERMINALS & APPLY 10V DC
PRESS AUTO & CHECK TO MOTOR TERMINALS
DISPLAY SHOWS A CHECK MOTOR RUNS

NO CHANGE PCB NO
OK OK CHANGE MOTOR
RESTART RESTART
YES
YES
HOLD UNIT HORIZONTAL.
REVERSE 10V ON MOTOR
ROTATE IT IN CLOCKWISE
CHECK MOTOR RUNS
DIRECTION; CHECK
PUSHROD RETRACTS
(STBD SET UP) OR NO CHANGE MOTOR
OK
EXTENDS (PORT SET UP) RESTART
YES
NO CHECK MOTOR CONNECTIONS
OK
AND WIRES
YES
HOLD UNIT HORIZONTAL. NO CHANGE FAULTY
OK
ROTATE IT IN AN ANTI - ITEM(S) RESTART
CLOCKWISE DIRECTION; YES
CHECK PUSHROD
EXTENDS (STBD SET UP) CHANGE PCB
OR RETRACTS (PORT SET UP) RESTART

NO
OK
CHECK FLUXGATE
YES
(SECTION 5.6)

GO TO SeaTalk TEST NO CHANGE FLUXGATE

OK
(NEXT PAGE) RESTART
YES
CHANGE PCB
RESTART
D6149-1

14 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

5.2 SeaTalk and NMEA Tests

FROM OVERALL TEST

PRESS STANDBY

SELECT ANY ILLUMINATION

LEVEL (EXCEPT 0) ON
SeaTalk INSTRUMENT
CHECK AUTOPILOT DISPLAY
ILLUMINATION SWITCHES ON

NO CHANGE PCB
OK
RESTART
YES
SELECT ILLUMINATION LEVEL
0 ON SeaTalk INSTRUMENT
CHECK AUTOPILOT DISPLAY
ILLUMINATION SWITCHES OFF

NO CHANGE PCB
OK
RESTART
YES
GO TO NAVIGATOR OR WIND
TEST (ACCORDING TO TEST
RIG SET UP)

NAVIGATOR TEST WIND TEST

SET UP A TRACK ON THE

NAVIGATOR TO GIVE A PRESS STANDBY & AUTO
CROSS TRACK ERROR TOGETHER
BETWEEN 0 & 0.3nm
CHECK AUTOPILOT DISPLAYS
PRESS AUTO LOCKED HEADING
IN FORMAT SHOWN
PRESS +10 & -10 TOGETHER
TO ENTER TRACK MODE
CHECK THAT ALARM SOUNDS
AND DISPLAYS ALTERNATE
BETWEEN NO
OK CHANGE PCB
AND RESTART
YES
NO IS DISPLAY: NO IS DISPLAY: NO
OK

YES YES
RECONFIGURE RELOCATE CHANGE
NAVIGATOR NAVIGATOR FOR PCB
RESTART NAV TEST STRONGER SIGNAL RESTART
RESTART NAV TEST

YES
UNIT OK END OF TEST UNIT OK END OF TEST

D6151-1

5.3 Keypad
The keypad can be checked by pressing each key in turn. All keys should
respond with a tactile metallic click and an audible beep. If this is not the case the
PCB should be replaced.

5.4 Display
To check operation of the display, refer to section 4.2.

ST1000+ and ST2000+ Service Manual 83130-1 15

 ST1000+ and ST2000+

5.5 Drive Assembly

Remove the drive assembly from the lower case. Connect a 10V dc supply to the
motor terminals and measure the running current of the drive unit with the drive
running freely and not against either end stop.
<2A - Drive Healthy >2A - Drive Faulty

5.6 Fluxgate Compass Assembly

Remove the fluxgate assembly
The compass can be checked with a DVM.

Connect Meter across Pins Resistance

1 and 2 <10 ohms
3 and 5 <5 ohms
3 and 4 <5 ohms
1 and 3 Open Circuit
83001t4

No Connection

5
4
3
2
1
D3385-1

Figure 7. Fluxgate Electrical Connections

16 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

6. Block Diagram and Signal Tables

Main Cable Connectors

Signal
+12VIN Nominal 12V dc
0VIN 0V
SeaTalk Intermittent 12V (nominal) pulse streams
NMEAIN+ Intermittent 12V (nominal) pulse streams
NMEAIN- Intermittent 12V (nominal) pulse streams
83130t10

Fluxgate Compass Connector (SKT1)

Pin No. Signal

1 Not Used
2 VRESET Nominal 2.5V DC
3 F/GB Compass Input (2) Nominal 2.5V DC
4 F/GA Compass Input (2) Nominal 2.5V DC
5 F/G DRIVE AC, 17 cycles at 7.9 KHz, driven twice
every 1/16 second
6 0V 0V DC
83130t11

ST1000+ and ST2000+ Service Manual 83130-1 17

 ST1000+ and ST2000+

D3
VBUS
D1
12V
REGULATOR
+12V +5V
IC1 RESET 1
VZ1 RESET 2 VREG
TR1 ZD1
12V
0V 0V

+5V P8.5
INH P8.4 SK
C P8.3 DI
R22
B P8.2 IC7
A R23
P1.6 CS
CH0 P1.4 DO
R24
C15 EEPROM
CH1 0V RST
RESET
F/GA CH2 BUSY
+
SCK
F/GB CH3 IC6 TR12 P3.3 SI
COM C/D
--
FB1 CH4 P1.6 CS
INTEGRATOR COMPARATOR SEG1
FB2 CH5 OSC1 CL1 to
R93 SEG19
CH6 OSC2 CL2

CH7 XL1 +5V VLC1

XTAL
R13
IC2 12MHz VLC2
CRYSTAL R14 COM0
ANALOGUE
VLC3 COM1
MULTIPLEXER
R15 IC3 LCD1
LCD DRIVER DISPLAY
VRESET TO COMPASS 0V
SeaTalk VBUS
RXDATA
DATA TR10 TR11 P3.0
DATA OUT
P3.1 TR9 TR5
TXDATA
NMEA IN + A TR7
WHITE TR9
TR8
C P3.2
NMEA IN -- VBUS
K LED1
GREEN IC9
P1.5 LED TR32 12V
OPTO - ISOLATOR TR33 LED2

VBUS
TR26
P3.4 TR27 BZ1 BUZZER
TR28
VREG
12V

TR14 TR15
P0.7
M1 RED

TR16 TR17 TR18 FB1

SW1 AUTO KBD3 VREG 12V

P1.2
P0.6 TR20 TR19
SW2 STDBY KBD4 M2 BLACK
P1.3
TR23 TR22 TR21 FB2
SW3 --1 KBD5
P1.4 0V 0V

SW4 +10 P0.0 TR29

COMPASS
TR30 DRIVE
SW5 --10 P0.1
KBD1 F/GA F/GA
P1.0
SW6 +1 KBD2 F/GB F/GB
P1.1
IC8
VRESET BIAS
MICROCONTROLLER
N/C
SKT1

Signal flow is left to righf except where indicated.

D3386-1

Figure 8. Block Diagram

18 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

7. Software History
Version Change Serial Number

P10 Introduction 12600001

83130t2a

8. Spares numbers
Item Cat. No. Comments
6-Pin Plug D337
6-Pin Socket D338
Plug and Socket D339
Kit
Fluxgate M022
Assembly
Drive Module Q041 ST1000+
Drive Module Q043 ST2000+
Lower Case Q052
Display QO53
Assembly
Gearbox Kit Q054
PCB Q218 LCD not included
Upper Case W113 ST1000+
Upper Case W114 ST2000+
83061t3

ST1000+ and ST2000+ Service Manual 83130-1 19

 ST1000+ and ST2000+

9. Circuit Diagram and PCB Layout

D3391-2

Figure 9. PCB Layout

20 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

Surface Mount Component Side

C42 C34
C5
R10 R84 R83
C C R11 C23
D4
41 43 R20 TR TR
L1 R21 IC2 C22 30 29
R85 L2 L3 R59 R67 R8 R5 R9
D7 R54 R64 R82 C32
TR TR R7 R12 IC7
R88 22 17 R6
C38 TR TR R112 R81
IC9 C39
14 20 R68 R58 C21 L4
R52 R46 R47 R111 R80
C15 C8 R93
TR R87 C35
C26 R53 R66 TR
31 R69 R103
R100 TR 16
C27 R99 IC6
R R57 23 R110
R56
86 R78 R75 D9 ZD1 C36 R70
C16 R109
R65
TR TR TR R108 IC3
27 26 28 R102 R25 C40 IC8
R74
C31 C30 R79 R33 R45 R27 TR
R36 12 TR
TR5 R26 34
R77 R76 R34 R44
R60 D6 R32 R35 TR
TR1 TR R101 35
R61 R31 11 C14
R38 C18 R13
R4 C20 C19 R14
R62 R3 R24 R
TR C7 C6
TR6 TR7 TR8 16
R63 R2 10
R1 R23
R37 R40 R39 R43
D3 C3 C2 R22 R15
R41 TR9 R42 TR
C13 R107 TR32
33
IC1
R106

Conventional Component Side

M1 +
+12V SKT1
TR15 TR21
M2 C10
NMEAIN- 0V D1
TR19 TR18
NMEAIN+ DATA

V1

+
C28 XL1

+
C1 C37 C4
C29 + + +

Conventional Component Side

S2 S5 S3 LP1

L
E
D
1

LP2

L
S1 S6 E
S4
D
1

D3387-1

Figure 10. PCB Layout

ST1000+ and ST2000+ Service Manual 83130-1 21

 ST1000+ and ST2000+

10. PCB Components List

Surface Mount Component Side

RESISTOR 1R0 5% 125mW R80, 99

RESISTOR 8R2 5% 125mW R37, 46, 83, 84
RESISTOR 47R 5% 125mW R106, 107
RESISTOR 82R 1% 125mW R23
RESISTOR 180R 5% 125mW R86, 100
RESISTOR 270R 1% 125mW R9, 10
RESISTOR 390R 5% 125mW R15, 32, 39, 40
RESISTOR 470R 5% 125mW R75, 78
RESISTOR 1K2 1% 125mW R22, 24, 60, 61, 62, 63, 81
RESISTOR 1K5 5% 125mW R13, 14, 85, 88
RESISTOR 2K2 5% 125mW 3, 27, 33, 38, 56, 58, 68, 70
RESISTOR 3K3 5% 125mW R1
RESISTOR 4K7 5% 125mW R43, (47), 52, 53, 65, 66, 74, 79, 82, 87,
102, (103), 108 - 112
RESISTOR 5K6 1% 125mW R7, 8, 21, 76, 77
RESISTOR 10K 5% 125mW R2, 4, 16, 35, 41, 45, 54, 57, 59, 64, 67,
69
RESISTOR 15K 5% 125mW R36
RESISTOR 22K 5% 125mW R34
RESISTOR 33K 1% 125mW R5, 6, 11, 12, 20, 26
RESISTOR 39K 5% 125mW R31, 42, 44
RESISTOR 68K 1% 125mW R25
RESISTOR 180K 1% 125mW R93
RESISTOR 1M0 1% 125mW (R101)
CAPACITOR 33pF 5% COG 50V (C19, 20)
CAPACITOR 100pF 10% CER 50V (C39, 40)
CAPACITOR 470pF 10% COG 50V C35
CAPACITOR 1000pF 2% COG 50V C6, 7, 15, 18, 38, (41, 42, 43)
CAPACITOR 22nF 5% COG 50V C3, 30, 31
83001t6

22 ST1000+ and ST2000+ Service Manual 83130-1

ST1000+ and ST2000+

Surface Mount Component Side (continued)

CAPACITOR 0.1uF 20% 50V AVX C2, 5, 8, 13, 14, 16, 21, 22, 34, 36
CAPACITOR TANT 1uF 10% 16V C26, 27
CAPACITOR 2.2uF 20% 6V3 SIZE A C32, 33
DIODE SOT23 BAS 19 D3, 7
DIODE SOT23 BAV 99 D6
DIODE BAW 56 (D4), 9
DIODE ZENER BZX12V ZD1
TRANSISTOR BC807 SOT23 TR5, 12, 29
TRANSISTOR BC817 SOT23 TR1, 6 - 11, 14, 16, 17, 20, 22, 23, 26,
27, 28, 30, 31, 33
TRANSISTOR BC868 TR32
ANALOGUE SWITCH 74HC401 IC2
LCD DISPLAY DRIVER 7225G-00 IC3
(NEC)
CA3130 OP AMP IC6
EEPROM 16x16 M9306 1M1 SGS IC7
MICROCONTROLLER S83C154 IC8
PLCC
OPTO ISOLATOR PC357 IC9
SOLID CHIP INDUCTOR L1 - 4
PCB 3015 - 166
831301t7

Resistor R101 (1M0) and capacitoprrs (C19, C20) are fitted only if resonator XL1(three legged
version) is replaced by the two legged version.

Conventional component tables follow overleaf.

ST1000+ and ST2000+ Service Manual 83130-1 23

 ST1000+ and ST2000+

Conventional Component Side

CAPACITOR ELECTROLYTIC 1uF C28, 29, 37

20% 63V 2mm PITCH
CAPACITOR 100uF TANT 20% 6V3 C4
2.5mm PITCH
CAPACITOR ELECTROLYTIC 100uF C1
20% 25V 7.5mm MAX DIAM
CAPACITOR ELECTROLYTIC 470uF C10
20% 35V
DIODE MR751 D1
TRANSISTOR FET LRFZ34 60V 30A TR15, 18, 19, 21
REGULATOR +5V WITH RESET IC1
LM2925
VARISTOR ERZCO7DK270 ZNR V1
TYPE 0
BUZZER BZ1
FLEXI CONNECTOR SKT1
SPADE TERMINAL 7 off
And either
CERAMIC RESONATOR CERALOCK XL1
(3 PINS)
or
CERAMIC RESONATOR CERALOCK XL2
(2 PINS)
83130t8

See note on use of R101, C19, C20 with XL2.

Conventional Non - Component Side

LED DUAL SIDE FIRING GREEN LED1, 2

MINIATURE AXIAL LAMP (LP1, 2)
ALP SWITCH MINI S1 - 6
83130t9

Raymarine Limited Raymarine Incorporated

Robinson Way, Anchorage Park, Portsmouth, 22 Cotton Road, Unit H, Nashua,
Hampshire, England PO3 5TD. New Hampshire 03063-4219, USA

Tel: +44 (0) 23 9269 3611 Tel: +1 603 881 5200

Fax: +44 (0) 23 9269 4642 Fax: +1 603 864 4756
www.raymarine.com www.raymarine.com

24 ST1000+ and ST2000+ Service Manual 83130-1