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0 1993 Pergamon Pres Ltd
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(First received 24 June 1991; accepted for publication in revised form 3 June 1992)
Abstract-The influence of pH, oxygen partial pressure, and sulfite conversion on the reaction rate of
uncatalyzed sodium sulfite oxidation is determined experimentally at a temperature of 20°C. In addition to
these experiments, the change in composition of the sulfite solutions during the reaction was estimated on
the basis of equilibrium and activity constants. A comparison between the outcome of these calculations
and the experimental results shows that the sulfite oxidation mechanism depends on the bisulfite concentra-
tion. Furthermore, it is argued that uncatalyzed sulfite oxidation is to bc recommended as a model reaction
for mass transfer studies as an alternative to cobalt-catalyzed sulfite oxidation at low cobalt catalyst
concentrations.
for several days until high sulfite conversions were The results of the experiments and the calculated
reached. reaction rates are first discussed and then interpreted
on a theoretical basis.
ABSORPTION THEORY
The experimentally determined oxygen absorption SULFITE OXIDATION RESULTS FROM ABSORPTION
rate in the sulfite solution is interpreted on the basis of EXPERIMENTS
the penetration theory. On the basis of this theory, it
Influence of oxygen on reaction rate
can be shown (Westerterp et al., 1984) that the absorp-
The reaction order, IV, of oxygen was determined
tion of a gas into a liquid followed by a fast pseudo
using two different oxygen partial pressures (air and
nth-order irreversible reaction can be described by
pure oxygen). The result of these experiments was that
the absorption rate is proportional to the oxygen
partial pressure. Consequently, the reaction is first-
= A k(~,)“(Cb,)” -’ Do,(G). (1) order (N = 1) in the oxygen concentration.
Mayrhoferova (1970) (Table 1). The pseudo first-order time/l 000 03)
reaction rate (K,) was then calculated fom the experi-
mental absorption data by rewriting eq. (1): Fig. 1. Sulfite conversion and pH vs time (initial sulfite
concentration = 0.77 mol/l, initial sulfuric acid concentra-
2
tion = 0.059 mol/l and T = 20°C).
K, = & k(C,)M (C&J- 1= i d%-
Do, [ A(&) 1
1
1 0.5Rml 2
=-
Do* [ z5 .
8, PH
(molll)
mHs0;
while for sulfuric acid concentrations above 0.11 mol/l 3
A* (molll)
is that the activity coefficients will not be equal to one
Fig. 4. First-order reaction rate constant vs the initial for the concentration range involved in our experi-
amount of added sulfuric acid, A,. mental study. Furthermore, the exact value of the
936 PETER M. WILKINSON et al.
by the calculated pH. It does, however, demonstrate the total initial amount of acid being
that the pH is systematically underestimated at low
pH values. A possible explanation for this observation c%o-]1=0 = Ao. (16)
is that the partial pressure of sulfur dioxide becomes This equation can be further simplified by compar-
only relatively high at low pH values (and thus high ing the values of the terms on the right-hand side of
conversions). Consequently, especially at low pH, the equation. The value of the first term on the right-
some sulfur dioxide (a strong acid) is constantly with-
hand side is twice the amount of initially added sul-
furic acid, Aa. Its value was determined experi-
mentally (Fig. 7). The values in Fig. 7 indicate that
Table 2. Equilibrium constants at 20°C
A0 9 m&o+ (17)
Equilibrium
constant Value Reference A0 p man- (18)
provided that the initial pH of the solution is less than
5.448 x 10-s Zemaitis et aI. (1986)
0.0195 Zemaitis et aI. (1986) 11 and the pH is higher than three. The order of
0.012 Robinson and Stokes magnitude of mso, and mnso; can be estimated by
(1970)
- PM
--- M6oj
PH -- SO:-
- SUL
Fig. 5. Calculated bisulfite eoneantration, sulfite eoneantra- Fig. 7. Experimental pH of sulfite solution vs sulfuric acid
tion and pH vs conversion, together with the experimentally concentration for various sodium sulfite eoneentrations (at
determined pH change. (for the same conditions as in Fig. 1). 20°C).
Kinetics of uncatalyzedsodium sulfiteoxidation 937
rearranging eqs (8) and (9): In what follows, the change in reaction rate at higher
conversions and, thus, lower pH values will be dis-
cussed with arguments similar to the above.
In the preceding section it was argued that the
YSO:- YH,O+%a, - mHsO+ bisulfite concentration remains constant during the
m HSO; =
K HSO; .
(20) initial stage of the reaction. It was also calculated
YHSO;
(Figs 5 and 6) that when the conversion is such that
Both sulfur dioxide and bisulfate are strong acids virtually all the sulfite in the form of SO:- has
(I&,, and Kaso; are relatively large, Table 2) and, reacted, then the remaining sulfite is mainly present in
therefore, their concentration will be high only at low the form of HSO; (bisulfite) and still almost equal to
pH values (pH 4 6). Consequently, on the basis of eqs the initial bisulEte concentration. Obviously, for still
(17)-(20), it can be concluded that the right-hand side higher conversions the bisulfite can no longer remain
of eq. (15) contains only one nonnegligible term for constant but will decrease. In other words, the bisul-
pH values above x 4-5: fite concentration will certainly decrease when
m HSOi x 2Ao. (21) 5, < mHSOi c= 2&v eq. (2111
In other words the bisulfite concentration remains Combining with eq. (13) leads to the conclusion that
constant during the initial period of the reaction and for conversions above
its concentration can be calculated from eq. (21). Fur-
thermore, Figs 5 and 6 show that the pH drops signi-
ficantly when the conversion is such that virtually all
the sulfite (not bisulEte) has reacted. This can be the bisulEte has to decrease (and, in addition, the pH
understood from the fact that sulfite (SO:-) is a base drops significantly). A comparison of this equation
that reacts to form a more neutral component with eq. (25) shows that these two equations are very
(sulfate). The most important result of the present similar but not same. This difference (although small)
calculations is, however, obtained by comparing Fig. seems to indicate that the reaction rate starts to
1 with Fig. 5, and Fig. 2 with Fig. 6. From both these decrease just before the bisulEte concentration
comparisons it appears that both the reaction rate decreases, which indicates that the reaction rate is
and the sodium bisulfite concentration remain con- controlled not just by the bisuhite concentration. To
stant during reaction down to a pH of six, while they study this aspect of the reaction further, some addi-
both decrease at higher sulfite conversions and, thus, tional calculations were made. In order to establish
lower pH values. Obviously, this is an indication that whether the reaction orders and (thus, the reaction
the reaction depends on the bisulfite concentration. In mechanism) remain the same for high conversions
other words, uncatalyzed sulfite oxidation appears to (and, thus, low pH values), the model eqs (7)(14) were
proceed through a teaction mechanism that depends combined with the reaction rate eqs (23) and (24).
on the bisul~te (mHao,) concentration: With the aid of these equations the change in sulfite
K, = k(m,so,)M. (22) concentration as a function of time was calculated and
compared with the experimentally determined con-
This assumption can also be used to explain the fact centration decrease. These calculations were done
that the initial amount of the sulfuric acid, Ao, deter- both for low sulfuric acid concentrations (for which
mines the value of the reaction rate K,, as was shown M = 0.5, Fig. 8) as well as for high sulfuric acid
in Fig 4. Furthermore, by substituting eq. (21) concentrations (for which M = 2, Fig. 9). The results
(maso,-= 2Ao) in eqs (5) and (6), two new equations for of this comparison clearly show that the experimental
the rate constant are obtained: conversion at which the reaction rate decreases is
K, = 8.8(mHros)‘-’ for m-, -c 0.22 mol/l (23)
and
K, = 87.5(musoj)2 for mnsoi z=-0.22 mol/l. (24)
first-order in oxygen. A comparison with literature The main conclusions that can be drawn from the
data on the oxidation of sodium sulfite in the presence present research on uncatalyzed sodium sulfite oxida-
of a cobalt catalyst reveals that this catalyzed reaction tion are:
must proceed through a very different mechanism.
First of all, the catalyzed reaction rate decreases with -Model calculations involving activity constants
a decrease of the initial pH (which is opposite to the and equilibrium data can be used to predict
uncatalyzed reaction); as a result, the catalyzed reac- accurately the change of pH as a function of
tion rate decreases during the reaction as the pH sodium sulfite oxidation to sodium sulfate.
decreases (Linek and Tvrdik, 1971), which also differs -In addition, these calculations were also used to
from the uncatalyzed reaction (Figs 1 and 2). Finally, explain the kinetic results from uncatalyzed so-
it also appears that the reaction order in oxygen is not dium sulfite oxidation in terms of a bisulfite-
the same. According to Linek and Vacek (1981), the dependent reaction mechanism.
reaction order in oxygen is two for the air-cobalt- -It is demonstrated that cobalt-catalyzed sulfite
catalyzed sulfite system (at atmospheric pressure), oxidation and uncatalyzed sodium sulfite oxida-
while it is one for the uncatalyzed oxidation. tion differ considerably.
Kinetics of uncatalyzed sodium sulfite oxidation 939
- Furthermore, it is argued that uncatalyzed sulfite N reaction order
oxidation is to be recommended as a (slow) M reaction order
model reaction for mass transfer studies. t time
W water
NOTATION REFERENCES
activity, mol/kg Bromley, L. A., 1973, Thermodynamic properties of strong
aA+ Debye-Hiickel constant, (ks/mol)“.5 electrolytesin aqueous solutions. A.I.Ch.E. J. 19,313-320.
Gianetto, A. and Silveston, P. L., 1986, Multiphase Chemical
A flat-interface surface area of stirred cell, m2
initial amount of added sulfuric acid, molfl Reactors-Theory, Design, Sca1e.q. Berlin.
A0 Jhaveri, A. S. and Sharma, M. M., 1968, Absorption of
b constant in Pitzer equation (B3), dimension- oxygen in aqueous alkaline solutions of sodium dithionite.
less Chem. Engng Sci. 23, l-8.
B interaction terms defined by Pitzer equa- Linek. V. and Mayrhoferov&, I., 1970, The kinetics of oxida-
tions (B4) and (B5), kg/mol tion of aqueous sodium sdlfi;e solution. Chem. Engng Sci.
25,787~800.
Pitzer interaction coefficient, (kg/mol)2
Linek, V. and Tvrdik, J., 1971, A generalization of kinetic
concentration of component A, mol/l data of sulphite oxidation systems. Biotechnol. Bioengng
molecular diffusion coefficient of species b, 13, 353-369.
m’/s Linek, V. and Vacek, V., 1981, Chemical engineering use of
enhancement factor for an infinitely fast re- catalyzed sulfite oxidation kinetics for the determination
of mass transfer characteristics of gas-liquid contactors.
action (3), dimensionless Chem. Engng Sci. 36, 1747-1768.
f’ interaction term defined by Pitzer equation Morgan, R. S., 1960, A thermodynamic study of the system
(B3), dimensionless sodium sulfite-sodium bisulfite-water at 25’C. Tuppi J.
interaction term defined by Pitzer equation 43, 357-344.
f4 Pitzer, K. S. and Mayorga, G., 1973, Thermodynamics of
(B lo), dimensionless
electrolytes.II. Activity and osmotic coefficientsfor strong
Hi,j salting-out coefficient in eq. (Al) l/mol electrolvtes with one or both ions univalent. J. .~hvs.
. Chem.
Ha Hatta number defined in eq. (2), dimension- 77, 2300-2308.
less Robinson, R. A. and Stokes, R. H., 1970, Electrolvte Solu-
tions, 2nd Edition. London.
k reaction rate constant defined in eq. (I),
m3’N+M-l~/mo~‘N+M-” s
Rosenblatt, G. M., 1981, Estimation of activity coefficients in
concentrated sulfite-sulfate solutions. A.1.Ch.E. J. 27,
kt mass transfer coefficient, m/s 619426.
K, pseudo-first-order rate constant, s- 1 Sawicki, J. E. and Barron, C. H., 1973, On the kinetics of
K equilibrium constant defined in eqs (7)-(10) sulfite oxidation in heterogeneous systems. Chem. Engng
J. 5, 153-159.
mA molality of component A, mol/kg Schumpe, A., Adler, I. and Deckwer, W. D., 1978, Solubility
N stirrer speed, rev/s of oxygen in electrolyte solutions. Biotechnol. Bioengng 20,
P pressure, Pa 145-150.
R rate of conversion, mol/s van Dierendonck, L. L., 1970, Vergrotings regels voor
initial amount of sodium sulfite, mol/l gasbelwassers. Ph.D. thesis, Twente, The Netherlands.
SO
van Dierendonck, L. L., Meindersma, G. W. and Leuteritz,
S-r sum of the S02, HSO; and SOj- concen- G. M., 1988, Scale-up of G-L-reactions made simple with
trations, mol/l loop reactors, in Proceedings of the 6th European Confer-
T temperature, K ence on Mixing, pp. 287-295. Italy.
X sulfite conversion, dimensionless Westerterp, K. R., van Swaaij, W. P. M. and Beenackers,
A. A. C. M., 1984, Chemical Reactor Design and Opera-
oxygen mole fraction in gas phase, dimen-
yol tion. Manchester.
sionless Wilkinson.P. M., 1991. Physical aspects and scale-uu of hi&
Zi ionic valence of species i, dimensionless pressure bubble columis. Ph.b. thesis, University <of
Groningen, The Netherlands.
Yasunishi, A., 1977, Solubilities of sparingly soluble gases in
Greek symbols
aqueous sodium sulfate and sulfite solutions. J. them.
constant in Pitzer equation, (kglmol)“.5 Engng Japan 10, 89-94.
; Pitzer interaction coefficient, kg/m01 Zemaitis, J. F., Clark, D. M., Rafal, M. and Scrivner, N. C.,
YA activity coefficient of component A, dimen- 1986, Handbook of Aqueous Electrolyte Thermodynamics.
sionless New York.
f viscosity, Pas
yb stoichiometric constant of species b, dimen- APPENDIX A: OXYGEN SOLUBILITY
sionless Due to the high concentration of ions in the sodium sulfite
osmotic coefficient, dimensionless solution, the solubility of oxygen will be lower than in pure
water. The extent to which the solubility is lowered is cat-
oxygen absorption rate, mol/s
culated with an equation proposed by Schumpe et al. (1978):
Table A 1. Oxygen solubility of air in a 0.8 M sodium sulfite solution at various pH values,
calculated by the method of Schumpe et a[. (1975) and with eq. (A3)
taken from Schumpe et al. (1978) with the assumption that Bw = Bib + 2/G/(a’l)(l - (1 + al”.5) exp (- aJ”.5))
the solubility in sodium sulfite is equal to the solubility in (B4)
sodium sulfate [the error due to this assumption is less than
2%, Yasunishi (1977)]. The calculated results from this B6 = 2f%*l(a02 [ - 1 + (1 + a10-5 + a’1/2)
equation for a 0.8 M sodium sulfite solution with different x”xp(-a1”.5)] (B5)
concentrations of sulfuric acid are shown in Table Al. The
conclusion that can be drawn from this calculation is that the
cc, = - c,?
influence on the oxygen solubility of the additional sulfuric
acid is relatively small. For comparison the oxygen solubility
&5F.?
in sodium sulfite solutions was also calculated with an em- and the ionic strength is
pirical equation of Linek and Vacek (1981):
I = 0.5 Cm,z;. W’l
1602.1
Co, = 5.909 x 10-6Po, exp ---f- The values of the constants are: b = 1.2, A, = 0.392 (at 20°C)
and a = 2. Apart from these constants, the component-speci-
1 (mol/l)
0.9407(7,3 - fic interaction parameters (fl”, /3’ and C#) were taken from
- (A3) the literature (Rosenblatf 1981; Zemaitis et al., 1986), except
1 + o.1933csoo3- for the interaction parameter for Na+-HSO; and
for0 < c+- -= 1 M and 288 < T -z 308 K with PO, in atm. Na*-SOS- interactions. These constants were estimated
With this equation, it is not possible to estimate the by regression analysis of the experimental activity data
potential influences of the addition of sulfuric acid on the (Morgan, 1960) with the Pitzer equation (Fig. Bl, Table BI).
oxygen solubility. T’he agreement with the results of the In addition to the ion activities, the water activity, a,, was
equation of Schumpe et al. (1978) is, however, good also calculated with the equation of Pi&r:
(Table Al).
Ina,=*& 038)
APPENDIX Bz ACTIVITY COEFFICIENT CALCULATION
In order to calculate the activity constants for high ionic
strengths and high molalities (as high as 6 M) the equations
of Pitzer and Mayorga (1973) for a multicomponent solution
can be used. The main disadvantage of this equation, how-
ever, is that it requires the knowledge of five component-
specific interaction parameters for each ion combination
(and, regretfully, all these are not known for the sodium
sulfite-sulfate, sulfuric acid mixture). However, it has also
been demonstrated that the value of the calculated activity
constant is mainly determined by only three of these inter-
action parameters (PO, /J’ and C*) and that the higher-order
terms in the equations of Pitzer and Mayorga (1973) can
safely be neglected (Zemaitis et al., 1986; Rosenblatt, 1981).
After neglecting these higher-order interaction terms, the . ..I
0 1 s I
remaining set of equations (for 1-l and 1-2 electrolytes)
become lonia strength (mol/kg)
0.127 0.0119
with 0.522 - 0.657
- 0.0354 0.0
fy = - A+(1°.5/(l + bP5) + 2/bin (1 + bI”-5)) (B3)
Kinetics of uncatalyzed sodium sulfite oxidation 941
$ is the osmotic coefficient that can be calculated by ments it was also noticed that the amount of sulfuric acid
necessary to set a (0.8 M) sodium sulfite solution to a par-
ticular pH varied for each experiment.
Two reasons for this observation have &en recognized.
First of all, due to the high pH of a sodium sulfite solution
059) (Fig. 7), carbon dioxide from the surrounding can be ab-
sorbed by the solution, which will influence the pH of the
solutions (and, thus, the reaction rate). The second source of
with inaccuracies was due to small errors in the pIi reading.
Because of the shape of the pH vs sulfuric acid concentration
f=A*& @IO) curye (Fig. 7), small errors in the pH measurement can lead
to large difference& in the amount of added sulfuric acid. In
and order to prevent a lack of reproducibility due to these causes,
the following procedure should be used: the absorption of
(Bll) carbon dioxide from the surrounding must be prevented
during the preparation and during the reaction of the so-
dium sulfite solution. Furthermore, the amount of sulfuric
APPENDIX c: PREPARATION OF THE SULFITE SOLUTION acid added can be controlled by weighing (which can be done
IN RELATION TO REPRODUCIBILITY much more accurately than by measuring only the initial pH
At the initial stage of the present research, it was observed of the solution). The necessity of this procedure is demon-
that a considerable variation in the experimentally deter- strated by the fact that following this procedure improved
mined reaction rate occurred. Furthermore, for these experi- the reproducibility of our experiments.