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REFERENCE STANDARD
CALDIE CALDIE
ASSAB 88 SLEIPNER
NIMAX NIMAX
UNIMAX UNIMAX
CORRAX CORRAX
STAVAX ESR STAVAX ESR 420 Mod. 1.2083 ESR SUS 420J2
POLMAX POLMAX
ROYALLOY ROYALLOY
PRODAX
ASSAB MM40
ASSAB 8407 SUPREME ORVAR SUPREME H13 Premium 1.2344 ESR SKD 61
DIEVAR DIEVAR
HOTVAR HOTVAR
Edition D140714
2
ASSAB 718 HH
General Properties
ASSAB 718 Hi Hard is a prehardened mould steel, which PHYSICAL PROPERTIES
offers the following benefits:
Delivery condition.
No hardening risks
No hardening costs Temperature 20°C 200°C 400°C
Specific heat
460 - -
Good polishing and photo-etching properties J/kg °C
Good machinability
High purity and good homogeneity
Uniform hardness MECHANICAL PROPERTIES
Tensile strength and compressive strength depend on
Note: ASSAB 718 Hi Hard is 100% ultrasonic tested. the hardness in the delivered condition.
Colour
White / Brown
code
Applications
Injection moulds for thermoplastics
Extrusion dies for thermoplastics
Blow moulds
Forming tools, press-brake dies
(possibly flame hardened or nitrided)
Aluminium die casting prototype dies
Structural components, shafts
Multiple cavities injection mould for making toothbrush handles.
3
ASSAB 718 HH
Machining recommendations
The cutting data below are to be considered as guiding End milling
values and as starting points for developing your own
Type of milling
best practice.
Cutting data Carbide
parameters Solid High speed
Condition: Prehardened condition ~360 HB indexable
carbide steel
insert
TURNING Cutting speed
(vc) 60 - 100 60 - 100 25 - 301
Turning
Turning with carbide m/min
Cutting data with HSS†
parameters Feed (f z)
Rough 0.006 - 0.202 0.06 - 0.202 0.02 - 0.352
Fine turning Fine turning mm/tooth
turning
Carbide
Cutting speed
designation K10, P40 P20 - P30 -
(vc) 100 - 150 150 - 200 10 - 15
ISO
m/min
1
For coated HSS end mill, vc~ 45–50 m/min
Feed (f)
0.2 - 0.4 0.05 - 0.2 0.05 - 0.3
mm/r
GRINDING
Depth of cut (ap)
2-4 0.5 - 2 0.5 - 2.5
mm Wheel recommendation
Carbide P20 - P30 P10
Type of grinding Grinding wheel designation
designation Coated Coated -
ISO carbide carbide Surface grinding straight wheel A 46 HV
†
High speed steel Surface grinding segments A 36 GV
Cylindrical grinding A 60 KV
DRILLING Internal grinding A 60 IV
High speed steel twist drill* Profile grinding A 120 JV
Drill diameter Cutting speed (vc) Feed (f)
mm m/min mm/r
Heat treatment
≤5 18 - 20 0.05 - 0.15
5 - 10 18 - 20 0.15 - 0.25 ASSAB 718 Hi Hard is intended for use in the hardened
and tempered condition, i.e., the delivery condition.
10 - 15 18 - 20 0.25 - 0.30 When, however, the steel is to be heat treated to
15 - 20 18 - 20 0.30 - 0.35 a higher hardness or case hardened, the following
* For coated HSS, uncoated HSS drill is not recommended instructions may be helpful.
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ASSAB 718 HH
Temper twice with intermediate cooling to room Flame hardening may cause a certain amount of
temperature. Lowest tempering temperature 180°C for distortion, depending on the design of the mould. If
small inserts, but preferred minimum is 250°C. The possible, flame hardening should be carried out directly
minimum holding time at temperature is 2 hours. after rough machining. Grinding will then be performed
after flame hardening.
Tempering graph
The diagram is valid for small samples 15 x 15 x 40 mm
austenitised 30 minutes at 850°C, quenched in air and
tempered 2 + 2 hours.
Hardness
HRC HB
55 600
550
50 500
450
45
400 The surface to be hardened is heated continuously by
40
35 350 means of a gas flame to approx. 850°C (pale-red colour),
30 300 followed by cooling in air. The gas flame may be an
250 ordinary oxyacetylene flame. The size of the blowpipe
200 and the temperature of the gas are adapted so that the
100 200 300 400 500 600 700°C heating is accomplished in a few seconds.
Tempering temperature
The flame hardened tool does not need to be tempered
as this would cause a drop in hardness.
Surface treatment
NITRIDING AND NITROCARBURISING Electrical discharge machining
Nitriding gives a hard surface, which is very resistant to
wear and erosion. A nitrided surface also increases the If spark-erosion, EDM, is performed in the as-delivered
corrosion resistance. condition, the tool should then be given an additional
temper at approx. 550°C. If the steel has been rehardened,
For best results, the following steps should be followed: the additional tempering temperature should be 25°C
lower than the last tempering temperature used.
1. Rough machining
2. Stress tempering at 550°C
3. Grinding Welding
4. Nitriding
Good results when welding tool steel can be achieved if
The following surface hardness and nitriding depths will proper precautions are taken during welding (elevated
be achieved after nitriding: working temperature, joint preparation, choice of
consumables and welding procedure). If the tool is to be
Surface polished or photo-etched, it is necessary to work with
Time Depth
Process hardness
h mm an electrode type of matching composition.
HV1
20 650 0.30
Gas nitriding at 525°C Welding method TIG MMA
30 650 0.35
Plasma nitriding at 24 700 0.30 Preheating
200 - 250ºC 200 - 250ºC
480°C 48 700 0.40 temperature
Gas nitrocarbursing at Filler material 718 TIG-WELD 718 WELD
2 700 0.10 Maximum interpass
570°C 375ºC 375ºC
temperature
HARD CHROME PLATING 20 - 40ºC/h for the first two hours
Postweld cooling
and then freely in air
After plating, the tool should be tempered at 180°C for
Hardness after
4 hours, within 4 hours of plating, to avoid the risk of welding
300 - 330 HB 300 - 330 HB
hydrogen embrittlement
Heat treatment after welding
Tool that need to be
Temper at 520ºC for 2 h
polished
Tool that need to be
Temper at 550ºC for 2 h
photo-etched
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ASSAB 718 HH
Polishing Photo-etching
ASSAB 718 Hi Hard has excellent polishability in its ASSAB 718 Hi Hard is particularly suitable for texturing
delievery condition. After grinding, polishing can be by the photo-etching method. Its very low sulphur
carried out using aluminium oxide or diamond paste. content ensures accurate and consistent pattern
TYPICAL PROCEDURE
1. Grind to 0.05 mm from the finished size.
2. Polish with diamond paste grade 45 to obtain a dull
and even surface.
3. Polish with diamond paste grade 15.
4. Polish with diamond paste grade 3, or grade 1 for
particularly high demands on surface finish size.
Note: Each steel grade has an optimum polishing time,
which largely depends on hardness and polishing
technique. Overpolishing can lead to a poor surface
finish (e.g., an “orange peel” effect). Cap for shampoo bottle. Excellent polishability of 718 Hi Hard
makes it a suitable mould for making product with high gloss
surface finish.
Further information
For further information, i.e., steel selection, heat
treatment, application and availability, please contact our
ASSAB office nearest to you.
Plastic Thermal
ASSAB grade Cracking Wear Corrosion Polishability Machinability
deformation conductivity
ASSAB 618
ROYALLOY
ASSAB 718 HH
NIMAX
CORRAX
POLMAX
MIRRAX ESR
STAVAX ESR
ASSAB 8407 SUPREME
UNIMAX
ELMAX
ASSAB XW-10
6
ASSAB 718 HH
Jiangxi*
ASSAB Tooling (Dong Guan)
Co, Ltd., Jiangxi Branch
Tel : +86 769 2289 7888
Fax : +86 769 2289 9312
info.jiangxi@assab.com
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Choosing the right steel is of vital importance. ASSAB engineers
and metallurgists are always ready to assist you in your choice of
the optimum steel grade and the best treatment for each application.
ASSAB not only supplies steel products with superior quality, we offer
state-of-the-art machining, heat treatment and surface treatment
services to enhance steel properties to meet your requirement in
the shortest lead time. Using holistic approach as a one-stop solution
provider, we are more than just another tool steel supplier.