BTG Product Digest

BTG Instruments Metering and Doctoring with BTG Duroblade

Sensor Technology P.10 Metering P.22

MEK-3000 TwinTorque™ Duroblade ® – The original high-performance coating blade
MEK-2500 RotoForce™ IPI Durorod ™ – High-performance rods for coating
ACT-2500 AmpliForce™ and size press applications
MBT-2500 Moving Blade Consistency Transmitter IPI High-performance rod beds
SBT-2400 Static Blade Consistency Transmitter IPI Accessories and spare parts
TCT-2501 PeakOne Total Consistency Transmitter
TCR-2500 PeakTotal Total Consistency Transmitter
BT-5400 UV Brightness Transmitter
RT-5300 Residual Transmitter headbox sheets P.22
MBT-4500 Viscosity Transmitter
CPM Communication Platform

Doctoring P.23

Online Analyzers P.14 Duroblade – The original high-performance creping doctor

®

CBC ™ Creping Blade Holder – A unique concept

DRT-5500 Freeness Inline TTC – Total Tissue Capability
KNA-5200 KappaTrac, Kappa Number Analyzer Duroblade Flexo – The original high-performance doctor blade
MFA-5000 MorfiTrac, Morphology Fiber and Shive Analyzer
RPA-5000 Residual Peroxide Analyzer
HDS-1000 / 1010 & MDS-1000 / 1010
Heavy / Medium Duty Sampling Valves
FXS-1300 / 1400 Filtrate Extract Sampling Valve
PCT-20 Charge Analyzer / TSS-71 Filtration Sampler
RET-2502 PeakTwo™ / RET-5503 PeakAsh™
GAS-60 Gas Analyzer

Mütek™ Laboratory Equipment P.18

PCD-04 Particle Charge Detector / Travel / PCD-Titrator
SZP-06 System Zeta Potential
DFR-05 Drainage Freeness Retention

Lab Samplers and other instruments P.20

MPS-1000 & PPS-1000 Manual / Pneumatic Pulp Sampling Valves
MCS-1000 Medium Consistency Sampling Valve
FVS-1200 / 1300 Fixed Volume Sampling Valve
VBW-1000 Basis Weight Valve
BTG solutions for every step
of the process

Recycled Residual peroxide – RPA

Consistency – MEK, ACT, MBT, SBT, TCT, TCR
Freeness – DRT
Fiber analysis – MFA
Brightness – BT

Mechanical Pulping Residual peroxide – RPA

Consistency – MEK, ACT, MBT, SBT, TCT, TCR, OCT
Freeness – DRT
Fiber analysis – MFA
Brightness – BT

Chemical Pulping Residual peroxide – RPA

Consistency – MEK, ACT, MBT, SBT, TCT, TCR, OCT
Freeness – DRT
Fiber analysis – MFA
Brightness – BT
Kappa number – KNA
Residual chemicals – RT
Stock Prep and Wet End Consistency – MEK, ACT, MBT, TCT, TCR
Fiber analysis – MFA
Brightness – BT
Freeness – DRT
Filtration – TSS
Charge – PCT
Turbidity – TIF
Basis weight – VBW
Retention – RET
Air content – GAS
Total Tissue Capability – TTC

Metering Viscosity – MBT

Metering – blades, rods, rod beds and accessories
Headbox sheets
Cleaning blades

Doctoring (Creping) Creping – doctor blades and blade holders

Headbox sheets
Cleaning blades
Machine survey
Total Tissue Capability – TTC

Doctoring (Printing) Doctor blades

These products will help
raise your productivity to
a whole new level
By controlling key
production variables
like consistency,
freeness and aeration,
BTG instruments can
deliver huge savings in
energy, chemical and
fiber costs.

Committed to raising
your productivity
BTG is a global leader in innovative technologies and expertise to the
Pulp and Paper industry.
Our mission: to help customers cut costs and improve product quality
and output by optimizing and adapting processes in response to fast-
changing markets.
Our portfolio of leading-edge products covers every aspect of Pulp and
Paper production, from consistency control and wet end management
to high-performance blades and rods for metering and doctoring applica-
tions. To complement this, we offer a range of specialist consultancy
services, after sales packages and training programs designed to en-
sure our customers always get the very best out of their plant, and their
people.
Corporate structure
BTG Instruments The global market leader in measuring instruments
for Pulp and Paper process control applications, BTG’s product line spans
consistency measurement, chemical, mechanical and recycled pulping,
stock preparation, and advanced wet end process technologies including
the Mütek™ Lab range of measuring instruments.
BTG Duroblade A BTG innovation that revolutionized papermaking,
Duroblade technology boosts productivity and quality by combining
exceptional wear-resistance with improved coating, creping and print-
ing performance. BTG high-performance blades and rods are specially
tailored to each customer’s exact process requirements for metering
and doctoring applications, including blade and rod coating, creping and
printing.
BTG CONSULTING AND AFTER SALES With 90 years as a pulp and pa-
per specialist, we leverage our in-depth understanding of the end-to-
end process and economics of paper manufacturing to help customers
get the most out of their current operation while identifying lucrative
new areas for growth.
BTG Instruments Consultancy optimizes wet end performance through ex-
pert diagnosis, comprehensive wet end process surveys and tailor-made
training sessions. Our After Sales offering spans ongoing maintenance
service contracts, spare part kits and consumables as well as renova-
tions and upgrades of both technology and knowledge. A range of Service
Packages for blade performance optimization is also available.
Add to this BTG’s Total Tissue Capability concept – a holistic process
analysis that makes use of instruments, lab studies, detailed tissue
chemistry and crepe application competencies to map the entire tissue
process from the wet end to the converted product. The analysis results
in a process improvement plan designed to deliver significant cost savings
in consumables, improved asset efficiency and enhanced tissue quality.
Innovation
What makes BTG different? We like to think it’s our commitment to con-
stant innovation combined with our comprehensive process know­ledge
 With an impressive string of ground-breaking
technical patents and 90 years’ experience in
BTG’s commitment to
markets worldwide, BTG is the undisputed leader in
constantly innovating
papermaking technology and process engineering.
solutions to new market
challenges has made us
the standard-setter in
papermaking systems
worldwide. n First choice of the world’s most successful mills
n 3,000+ customers worldwide
n A recognized world leader in Pulp and Paper innovation
n Comprehensive product and services portfolio
n World-renowned quality, performance and reliability
n Global footprint, personalized local support

and multidisciplinary approach to identifying solutions that exactly re-
spond to customers’ real-life needs. In a world increasingly character-
ized by one-size-fits-all solutions delivered by large highly-diversified
corporations, BTG has chosen to remain a dedicated supplier of special-
ized technology for Pulp and Paper applications. This focus ensures we
have the experience and expertise to solve your problems fast, and helps
us maintain our repu­tation as an agile and responsive supplier.
No other Pulp and Paper supplier bases the design and development of
new products and services on such a thorough scientific understand-
ing of the highly complex physical forces and chemical processes that
characterize papermaking.
And no other manufacturer works so closely with his customers to test
and trial new technologies to ensure they deliver on their promises when
it comes to improved performance, higher productivity and lower costs.
World class quality
As an acknowledged world leader in Pulp and Paper technologies, BTG
products are the standard by which others are measured. That’s why BTG
operations conform to stringent ISO 9001:2000 quality assurance stan-
dards. Our emphasis on internationally agreed quality control criteria re-
flects our commitment to always delivering our very best whether through
equipment and technologies, consulting expertise, or customer service.
Customer care
In today’s highly competitive global markets, it’s no coincidence that the
world’s most successful Pulp and Paper companies choose BTG. Servic-
ing some 3,000 customers on five continents, our skilled application and
process engineers combine technical know-how with in-depth know­
ledge of local conditions to ensure BTG customers always enjoy a fast
return on their investment.
Every BTG technology, process survey and training program is geared to
helping customers achieve substantial and measurable performance and
productivity improvements at each step of the production process.
Whatever size or type of Pulp and Paper operation, BTG has a range of
cost-effective, fast-payback solutions guaranteed to raise your productivity.
Environmental responsibility
At BTG, we understand that our biggest impact on the environment is
through the processes, machinery and equipment we supply to our cus­
tomers. As a result, we strive to develop new, environmentally progressive
products and solutions which allow for more efficient use of energy and
raw materials, and generate less waste.
We also take our environmental responsibility seriously when it comes to
supply chain management, and support our partners in developing more
energy-efficient and environmentally sound solutions.
We hope you care about
pulp measurement and
control as much as we do
Accurate pulp measurement and control are absolutely crucial to Pulp and
Paper applications. Crucial to processes, to productivity and – at the end of the
day – to product quality. Effective control is all about stabilizing the process to
reduce variations, minimize downtime and release bottlenecks. It helps optimize
processes and raw material usage, and ensures the quality of Pulp and Paper
end products.
At BTG, we continually strive to take consistency control and control of other
key parameters even further. In highly competitive global markets, the need
to constantly improve productivity and efficiency is necessitating increasingly
precise pulp measurement and control. And if that’s already true today, it will be
even more important tomorrow.
By combining our unrivalled scientific and engineering know-how, BTG Pulp
and Paper technologies help you achieve peak performance when it comes to
productivity and end-product quality.
We really care. How about you?
btg instruments
 P.10

BTG Instruments
Sensor Technology

The most accurate and reliable shear

force transmitter ever
MEK-3000 TwinTorque™
Rotating Shear Force Consistency Transmitter
BTG’s new generation of easier, smaller, smarter, lighter instruments offers
a range of new possibilities for consistency measurement while promising
significant cost reductions. Based on the theoretically verified relation
between fiber consistency and shear force strength of the fiber network,
MEK-3000 TwinTorque™ uses BTG’s new patented twin motor technology to
guarantee highest accuracy and repeatability. The market leading long-term
stability performance is achieved by the state-of-the-art feedback system.
The compact form, single-phase electrical connection and low weight make
for easy handling and exceptional installation flexibility.
Developed as the result of our long experience gained from many generations
of BTG’s ‘classic’ MEK, MEK-3000 TwinTorque delivers top performance for
applications from the digester all the way through to the paper machine.
BTG’s MEK series includes models designed for the most demanding applica-
tions, handling consistencies from 1-16%.

The robust transmitter offering

world-renowned reliability
MEK-2500 RotoForce™
Rotating Shear Force Consistency Transmitter
BTG’s MEK-2500 is undisputedly the best known, best reputed consist­
ency transmitter on the market. With more than 25,000 delivered units, the
world’s most proven consistency transmitter ensures reliable process control
and final output quality in virtually every mill worldwide.
To ensure our customers always benefit from top performance, BTG has been
continuously refining and improving its patented rotating shear force tech-
nology for more than 40 years. The technology now offers a MTBF* of 6.4
years (calculated over the last 10 years), and a lifetime generally exceeding
15 years.
BTG’s MEK series includes models designed for the most demanding applica-
tions, handling consistencies from 1-16%. It is, quite simply, the most reliable
and versatile consistency transmitter on the market.
*MTBF = Mean time between failure
The blade transmitter with a new sensing technology P.11
ACT-2500 AmpliForce™
Amplitude Sensing Method
The ACT-2500 is an in-line blade transmitter for measuring the consistency
of pulp suspensions in the range of 1-4.5%. Based on a new technique
for consistency measurement that uses an active sensor oscillating at
its resonance frequency, it combines measurement of shear force and
viscoelastic properties to obtain higher sensitivity and better signal quality
than conventional blade consistency transmitters. The ACT-2500 combines a
high and dynamic sensitivity in the whole range to fiber consistency with a low
sensitivity to normal variations in fiber composition, freeness, conductivity,
air content, pressure etc.

The cost-effective alternative

for less demanding applications
MBT-2500
Moving Blade Consistency Transmitter
The MBT-2500 is an active type of in-line blade transmitter for measuring
consistency of pulp suspensions in the 1.5-8% range. It is based on the well-
known MBT concept, which has been proven in over 15,000 delivered units.
The MBT-2500 uses the shear force principle to measure fiber consistency
with a reciprocating, active sensor. This ensures the transmitter has virtually
no sensitivity to normal variations in fiber composition, freeness, fillers,
conductivity, air content, pressure, etc.
The latest-model MBT-2500 has been further improved and refined to deliver
even better measurement results with reduced maintenance overhead.

High performance in tough environments

SBT-2400
Static Blade Consistency Transmitter
This robustly designed transmitter provides competitive performance in ap-
plications where static blade transmitters are traditionally used. Thanks to
its sturdy construction it can withstand mechanical maltreatment better than
any other static blade transmitter on the market. Perfect for less critical ap-
plications in the 1.5-16% consistency range. Features easy electrical con-
nection with 2-wire system.
Superior low consistency transmitter gives the P.12
true total consistency
TCT-2501 PeakOne™
Total Consistency Transmitter
PeakOne is the only inline true total low consistency transmitter specially
developed for consistency measurement at very low levels. The self-cleaning
inline probe can easily be removed during operation through the safe retrac-
tion system. Measuring from 0.01-3% total consistency, and featuring tech-
nology based on BTG’s patented ‘Peak Method’, PeakOne is accurate across
a wide range of pulping applications, regardless of the composition of the
suspension, and is perfect for use with recycled fibers.

The true total mid-range consistency transmitter

TCR-2500 PeakTotal™
Total Consistency Transmitter
BTG’s PeakTotal transmitter is a true total consistency transmitter which is
virtually insensitive to variations in fillers and fines content as well as chang-
es in fiber properties. Based on BTG’s patented ‘Peak Method’ for optical
analysis, its ability to handle consistency from 0.5-10% makes it suitable for
use in the stock preparation area in mechanical pulp processes as well as in
a range of other applications from the pulper to the paper machine. It is ideal
for mass flow control of LC refiners. PeakTotal is available in a retractable
version and in a “light” version, without retraction system.

The key to accurate measurement of brightness,

ERIC, color and fluorescence
BT-5400 UV
Brightness Transmitter
The BT-5400 UV is the first inline sensor capable of measuring the traditional
parameters of brightness, color and ERIC plus the fluorescence resulting from
optical brighteners. A one-stop solution to the market trend towards higher
brightness requirements and the varying brightness of incoming recycled fiber
furnish, this transmitter offers a range of benefits in the control of kraft, mechan-
ical, DIP bleaching and the addition of optical brighteners on paper machines.
Ultimate control and supervision of chemical residual P.13
RT-5300
Residual Transmitter
A transmitter that accurately measures residual chemical levels in pulp
bleaching applications, the RT-5300 provides high accuracy and repeatability,
even under the most harsh conditions. Operator safe, due to integrated probe
retraction. Lightweight, small and compact, with a user-friendly interface.
Used together with BT-5400 UV, it is the cornerstone of a successful dual
sensor strategy.

The inline viscosity transmitter for

demanding applications
MBT-4500
Viscosity Transmitter
A reliable transmitter designed to measure viscosity in demanding applica-
tions such as glue, slurries and coating. Also suitable for measurement in
applications outside the Pulp & Paper industry – sugar solutions, paint, oil
etc. Easy maintenance and simple installation.

Communication at its best

CPM Communication Platform
The CPM is a flexible and modular electronic platform that serves as the main
user interface for BTG instruments, simplifying the set-up and calibration of
BTG sensors. It can be equipped with a range of modules supporting current
and future communication protocols such as Hart, Profibus PA etc. Also
supports third party equipment through its basic interface, using DD and
DTM standards.
Online Analyzers P.14

The easier, smaller, smarter, lighter transmitter

for measuring freeness
DRT-5500 Freeness Inline
Based on revolutionary new technology, the DRT-5500 Freeness Inline
helps adjust furnish components, recycled pulp volumes and refiner load to
minimize or eliminate pulp variations. Weighing in at just 14 kg (30.9 lb), it is
the most robust, most flexible and smallest unit to provide freeness values in
CSF and °SR – and one unit serves for all applications.
Installation is independent from pipe angle, while single point measurement
provides fastest results and thus tightest control. Direct measurement with
compensation for consistency and temperature variations guarantees highly
reliable results. The modular design facilitates servicing, and the unit is
compatible with previous DRT installations. Improved automatic cleaning with
50°C warm water leads to drastically prolonged manual cleaning intervals.

An essential tool for control of the fiberline

KNA-5200 KappaTrac
Kappa Number Analyzer
Positioned at the digester, oxygen delignification and bleaching steps, this
compact analyzer delivers automatic online measurement of lignin content and
mean fiber length. The KNA-5200 is integral to controlling delignification in
the fiberline and to optimizing the addition of bleaching chemicals, for best use
of resources and enhanced profitability. Renowned for its accuracy and high
measurement frequency (up to 20 samples/hour, up to eight sampling points),
the unit comes equipped with a powerful operator interface.

Advanced fiber analysis for online and

laboratory applications
MFA-5000 MorfiTrac
Morphology Fiber and Shive Analyzer
The MorfiTrac automatically and continuously samples and analyzes pulp
fibers, vessels, shives and fines, measuring batch samples from up to eight
different sampling points.
A key quality control tool that completely characterizes fiber morphology, the
MorfiTrac provides highly accurate and reliable statistical evaluation of im-
portant fiber characteristics such as curls and kinks, measuring thousands
of fibers in each batch. Analysis is performed on a fiber network, so that
measurement takes place in the fiber’s natural unrestrained environment.
Can also be used to control refiners and fiber mix ratio.
The only true hydrogen peroxide analyzer P.15

RPA-5000
Residual Peroxide Analyzer
An online analyzer that offers precise, sophisticated control of the bleach-
ing process. Accurate results for residual peroxide levels in less than four
minutes, thanks to enzyme-based measurement. The RPA-5000 measures
5-5000 ppm, allowing measurement to be performed without dilution of the
suspension. Accurate measurement of residual hydrogen peroxide in recycled
filtrate means addition of fresh peroxide can be optimized and chemical costs
minimized. Virtually maintenance free, and easily calibrated.

Simplified stock sample extraction

under any conditions
HDS-1000 / 1010 & MDS-1000 / 1010
Heavy / Medium Duty Sampling Valves
Highly robust specific-volume piston samplers that provide accurate sampling
on screened and unscreened pulp. Sturdy construction enables these sam-
plers to deliver problem-free performance under harsh conditions and high
chemical concentrations. Hard-faced pure metal wetted components reduce
maintenance to a minimum. For use with the KNA-5200 Kappa analyzer.

Filtrate extraction from fiber suspensions

FXS-1300 / 1400
Filtrate Extraction Sampling Valve
A filtrate sampler suitable for a wide range of applications and up to 15%
consistency. Simple installation and easy maintenance. For use with the
RPA-5000 Residual Peroxide Analyzer or pH transmitter.
Closed loop fixative control and high-quality P.16
sampling across a wide consistency range

PCT-20 Charge Analyzer / TSS-71 Filtration Sampler

The PCT-20 Charge Analyzer monitors and controls the charge of colloidal
dissolved material (anionic trash) in paper machine circuits. It enables trash
collectors and fixing agents to be added as required, keeping the paper
machine circuit at balanced charge levels. System benefits include reduced
deposits and improved chemical performance of retention aids, wet and dry
strength agents, dyes, and more.
The TSS-71 Filtration Sampler may be employed at any desired location
in the paper machine circuit, and takes samples of high-consistency and
low-consistency stocks (up to 8% consistency). After filtering, the low
maintenance unit conveys the treated samples to a PCT-20 for charge
analysis of colloidal dissolved material. The TSS-71 can be equipped with an
optional turbidity sensor to measure TIF (Turbidity in Filtrate), which detects
uncharged particles and provides a filtrate of reproducible quality.

stable retention and optimum formation

RET-2502 PeakTwo™ / RET-5503 PeakAsh™
BTG’s RET-2502 PeakTwo is an in-line transmitter for ash and total consis-
tency measurement of pulp suspensions in the range 0.01-3%. It can easily
be calibrated to secure stable and accurate ash consistency based on labora-
tory ash determination. Ash and total consistency values are independent of
variation in pulp brightness or color.
The transmitter is mounted in-line without any special bypass arrangement
and provides real time results. PeakTwo has a unique low-maintenance
probe, without electronic components attached, which makes the transmit-
ter insensitive to variations in temperature and vibration.
The RET-5503 PeakAsh sensor is the perfect solution for ash and total con-
sistency measurement of pulp suspensions in the range of 0.01-2%. It is
mounted in a special bypass arrangement and provides real time results.
The unit has a unique low-maintenance probe which is fed by a pump so-
lution, ideally suited for all retention control applications and DIP flotation
optimization. All modules built into a frame allow for plug & play features with
the shortest start-up times. High installation flexibility is achieved through a
variety of customized options. The unit is independent of process pressure
and process layout.

Reduction of gas-related problems

GAS-60 Gas Analyzer
The Gas Analyzer measures free and dissolved gases in pulp suspensions,
enabling closed loop control of defoamer and deaerator chemicals.
Benefits of improved control of gases include reductions in pumping energy,
improved drainage, reduced deposits and optimized product quality without
pinholes.
 MÜTEK lab

Welcome to a whole world

of papermaking expertise
For more than 25 years, Mütek™ has set the standard for lab-based charge
measurement. We are the number one specialist in wet end process optimiza-
tion geared to increasing production, reducing costs and improving quality.
As part of BTG, we offer a full range of lab equipment for measuring both col-
loidal dissolved and fiber charge, and we’re the only supplier worldwide to offer
equipment to automatically measure retention in the lab.
Our consultancy service is based on unrivalled knowledge of the papermaking
process, providing you with unique, in-depth insight into the wet end of your
paper machine. A comprehensive wet end survey will help you choose the best
additives for your process and optimize critical dosing points, to cut unneces-
sary costs and improve efficiency and productivity.
We also offer the industry’s most complete portfolio of online strategies for
the wet end of paper and board machines, encompassing online and inline
measuring devices for colloidal charge, total and filler retention, drainage and
gas content.
Taken together, our solutions and expertise ensure optimal, cost-effective
application of functional additives, from starch to sizing agent, and from wet
strength resin to retention aid.
Mütek™ Laboratory Equipment P.18

The industry standard for lab charge measurement

PCD-04 Particle Charge Detector
Worldwide, Mütek™ PCD is the industry-standard tool for detecting anionic
trash levels and characterizing chemical additives. It measures colloidal dis-
solved substances in an aqueous sample and is the most widely-used stream-
ing current detector on the market, thanks to its ability to deliver accurate
charge measurement at high conductivities.
Mütek™ PCD-04 Particle Charge Detector is the first choice for a wide range of
applications, thanks to its unbeatable combination of innovative technology and
exceptional reliability and accuracy – the key factors in charge measurement.

A brilliant new concept

PCD-04 Travel
Mütek™ PCD-04 Travel is the portable ‘plug & play’ version of the industry’s
most popular charge detector – the perfect choice for BTG’s chemical supplier
customers and for mills looking to simplify their own lab procedures. It comes
equipped with an integrated titrator, ready to use cartridges containing Mütek
standard titrant solutions, and the Mütek titration algorithm – the product
of more than 20 years’ experience in charge measurement. The unit’s
electronics platform supports sophisticated signal processing and features
a service-friendly modular approach. USB communication and memory card
functionality simplify data export and storage. The new Mütek ChargeView
software supports data handling in combination with other Mütek laboratory
equipment.

The ideal partner for automated titration

PCD-T3 Titrator Three
Mütek™ PCD-T3 Titrator Three has been specially developed for charge
titrations and iso-electric point (IEP) detection in combination with the
Mütek™ PCD-04.
Sophisticated titration control allows for fixed increment, dynamic or semi-
dynamic titrations with the highest accuracy. The PCD-T3 automatic titrator
can be operated via the titrator keypad or from a computer using the PCD LabX
software that comes with the device.
Fast and easy fiber charge evaluation P.19

SZP-06 System Zeta Potential

Mütek™ SZP-06 System Zeta Potential identifies the surface charge of fibers
and fillers. Measuring samples before and after chemical contact, it evaluates
the performance of starches, wet strength agents and other additives in the
papermaking process. The SZP-06 is widely regarded as a standard tool
because of its ability to measure process samples without further sample
preparation, as would be necessary, for example, in electrophoresis. BTG’s
commitment to ongoing innovation and our extensive application knowledge
make our fiber charge measurement instruments the ideal solution to the
challenge of improving process control.

Highly efficient lab evaluation of

retention aids
DFR-05 Drainage Freeness Retention
Mütek™ DFR-05 Drainage Freeness Retention simulates the retention and
drainage conditions prevailing in a paper machine immediately before and dur-
ing sheet forming, enabling a systematic assessment of chemical influences.
Chemical addition is fully automated via an integrated dosing module. The op-
tional RET-20 Lab sensor can also directly measure filtrate consistency, elimi-
nating time-consuming manual determination of stock and ash consistencies.
This unit is the first choice when an existing retention aid program needs to be
reviewed and a new one specified.
A special version of the DFR-05 is also available for paper mills where
freeness measurement is already an essential part of daily operation, and
where measuring dewatering of headbox samples is becoming increasingly
important. Using shear force technology, this model accurately simulates
paper machine dewatering, making it an indispensable partner for all wet end
dewatering measurements.
Lab Samplers and other instruments P.20

Your transmitter’s performance is only ever

as good as the sample you start with.
Because inaccuracy leads to unreliable calibration of the consistency transmitter, taking
a representative sample from the process line is absolutely critical. That’s why the
basis of any precise lab evaluation is the ability to extract a sample directly from the
process. That requires a high-quality sampling valve capable of delivering consistent
functionality and performance, regardless of the operator. BTG offers three types of
high-quality sampling valves tailored to different applications.

Accurate low-cost sampling

MPS-1000 & PPS-1000
Manual / Pneumatic Pulp Sampling Valves
The most used pulp sampler. It is particularly useful for pulp sampling in
conjunction with laboratory calibration of consistency, brightness and residual
transmitters. Values operate in pressurized pipes in the 0-8% consistency
range. Extracts away from the water layer inside the pipe wall.

Multi-purpose sampler
MCS-1000
Medium Consistency Sampling Valve
Pneumatically controlled multi-purpose sampler for manual extraction of pulp
samples. Suitable for all types of pulp – even unscreened pulp with shives
and knots – and low pressure applications. Works in a wide consistency
range of 0-16%. Extracts away from the water layer inside the pipe wall.

Pressureless sampling
FVS-1200 / 1300
Fixed Volume Sampling Valve
A pneumatic or electrically controlled unit extracting fixed volume samples.
Facilitates automatic sampling on time- or flow-based intervals. Sampling in
the range of 0-6% consistency. Extracts away from the water layer inside the
pipe wall and can be used in unpressurized as well as pressurized positions.

Extremely high reliability for

precision control
VBW-1000 Basis Weight Valve
A state-of-the-art ball segment type Basis Weight Valve. The actuator and
valve combined are virtually free from stiction and backlash to obtain highest
repeatability. The BTG Basis Weight Valve is designed for precision control of the
pulp flow to the paper machine. It is distinguished by its extremely high accuracy
and resolution in process conditions. Available in sizes from 40-350 mm.
 metering and doctoring

Blades and rods

– some of the smallest
yet most important
parts of your process
Blades and rods are small components compared to the size of the coating
line, the tissue machine or the printing press, yet they rank among the most
important active parts of every process, smoothly and efficiently coating and
creping your paper and inking your cylinders.
Investing in high-performance components is the simplest and best way to en-
sure top quality output – and may well be the tiny element that makes all the
difference.
BTG’s Duroblade, Durorod, creping blade holders, headbox sheets and acces-
sories are all designed to give you the competitive edge you’re looking for –
delivering less downtime, fewer breaks, constant and/or higher quality product,
and less waste.
We believe a holistic, fully integrated approach is the only way to really maximize
improvement potential. That’s why our Total Tissue Capability (TTC) concept com-
bines our extensive creping expertise with unrivalled wet-end chemistry know-
ledge, for fast, cost-effective improvements across the entire tissue process.
We’re committed to constantly working to improve efficiency. That’s why today’s
leaders in paper and tissue manufacturing – including many of the world’s best-
known brands – rely on BTG components and know-how to raise their productivity.
 P.22

Metering and Doctoring with BTG Duroblade

Metering
Duroblade® – The original high-performance
coating blade
Duroblade boosts productivity through fewer blade changes, fewer defects,
reduced web breaks and no running-in time. Factory-honed to your exact
requirements, Duroblade lasts up to 10 times longer than conventional blades,
wearing smoothly and evenly to maintain excellent coatweight profiles. Blade
tips can be treated with a wide range of materials including ceramics, cermets
(ceramic-metal compounds) and elastomers to further enhance coatweight
application, smoothness, gloss and fiber coverage.

IPI Durorod™ – High-performance rods for

coating and size press applications
IPI Durorod boosts productivity thanks to constant quality, wear resistance
and long lifetimes, translating into fewer rod changes and fewer defects.
Rods can be treated with different materials, such as chrome or ceramics, to
further enhance coatweight application, fiber coverage and smoothness.

IPI High-performance rod beds

IPI Metering Rod Beds are made of ultra-high molecular weight polyethylene
(UHMW-PE), cast polyurethane (PU) or rubber. These state-of-the-art mate-
rials offer optimal performance and handling properties, providing the best
sizing/coating results regardless of the difficulty of the application.

IPI Accessories and spare parts

BTG supplies all necessary accessories and spare parts required for its rods
and beds, such as drive ends, drive end bearings, different types of quick
disconnect, universal shaft, end dam seal, clamping tubes, loading tubes,
edge wipes and edge wipe assemblies, sealing blades, roll flex blades, baffle
bars, rod installation tools, quick couplings and more.

Headbox sheets
BTG produces headbox vanes (IPI Headbox sheets) to improve the operation
of the forming section nozzle. Our unique manufacturing process precision
machines sheets to ensure the straightest and smoothest surfaces. Sheets
come in various tip designs: Blunt, Tapered or Serrated. IPI Headbox sheets
are available in both Lexan and CPVC materials.
doctoring (Creping) P.23

Duroblade® – The original high-performance

creping doctor
Duroblade creping blades overcome performance degradations and lost
production time caused by rapid wear-and-tear on steel blades. The long-
wearing, high-performance materials, such as ceramics or cermets (ceramic-
metal compounds) maintain tissue quality, reducing broke, increasing process
efficiency and ensuring consistently high quality across the web. More stable
tissue quality, less scrapping and less work in the converting section all add
up to a substantial increase in overall productivity.

CBC™ Creping Blade Holder – A unique concept

BTG’s patented CBC blade holder provides independent control of linear load
and creping pocket angle while the machine is running, for unrivalled produc-
tivity and tissue quality. BTG’s CBC is self-adjusting, and both blade changes
and blade height adjustment are easy to perform.

ttc – total tissue capability

BTG’s Total Tissue Capability concept – TTC – is a holistic process analysis
that makes use of in-line instruments, off-line lab studies, detailed tissue
chemistry and crepe application competencies to map the entire tissue pro-
cess from the wet end to the converted end product. The analysis results in
a process improvement plan designed to deliver significant cost savings in
consumables, improved asset efficiency and enhanced tissue quality.

Shift target = $$$

doctoring (Printing)
Duroblade Flexo – The original
high-performance doctor blade
Duroblade Flexo improves the performance of any type of flexographic printing
operation, regardless of whether you’re using web or sheet machines, black
& white or color process, paper or other substrates, water-based or solvent-
based inks – even abrasive inks (TiO2). Fewer blade changes, consistent
high-quality output and reduced scrap all equate to higher productivity for
just about any type of flexo printing application, as well as for UV and gravure
coating with engraved, ceramic rolls.
 P.24

ABOUT BTG
In-depth process expertise and customer knowledge are the common denominators linking the BTG
Group’s two core divisions: Duroblade and Instruments. For 90 years, we’ve devoted ourselves to deve­
loping innovative, cost-effective ways of improving the productivity, the process and the profitability of
the Pulp and Paper industry. Through our commitment to constant improvement, we continue to pio-
neer advanced technologies, including Duro­­blade® metering and doctoring blades, IPI Durorod™ size
press and metering rods, rod beds, couplings and headbox sheets, and precision instruments based on
the latest advances in process analysis.
BTG Instruments is the market leader in consistency measurement and offers a range of sophisticated
process sensors and analyzers for freeness, brightness, charge and retention measurement and con-
trol. Our range of ultra-reliable Mütek™ lab instruments completes the portfolio.
BTG’s commitment to finding new solutions to new market challenges has made us the standard-
setter in advanced papermaking systems worldwide.
raising your productivity

to a whole new level WITH BTG

 BTG – RAISING YOUR PRODUCTIVITY

NORDIC ECOLABEL Printed matter 341 218

B2027/1en ©BTG 2010 / design: partnersreklambyra.se / print: Knappen, Sweden

Headquarters
BTG Group CH-1312 Eclépens Tel.: +41 (0)21 866 00 66
Z.I. Village Switzerland Fax: +41 (0)21 866 00 83

Duroblade
BTG Eclépens S.A. CH-1312 Eclépens Tel.: +41 (0)21 866 00 66
Z.I. Village Switzerland Fax: +41 (0)21 866 00 60/61

Instruments
BTG Instruments GmbH D-82211 Herrsching Tel.: +49 (0)8152 93 120
Arzbergerstrasse 10 Germany Fax: +49 (0)8152 93 12 900

BTG Instruments AB SE-661 29 Säffle Tel.: +46 (0)533 426 00

Industrigatan, Box 602 Sweden Fax: +46 (0)533 125 00

www.btg.com