Pemamek Company Presentation 2009, Boiler Seminar

PEMAMEK Oy Ltd
World Class Welding Automation

Pemamek Oy Ltd
Pemamek Oy Ltd is a leading supplier of industrial

solutions for production automation.
Established 1970
Our mission is to produce solutions that improve the Located in Loimaa,
Finland
customer’s competitiveness and productivity.
Personnel 125, including
engineering capacity of
50 people
Net sales EUR 35 million

(2008)
Exports over 80% of
production
World-wide operation,
close co-operation with
global partners
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Pemamek Oy Ltd
Pemamek focuses on its special fields of competence,

excellent customer relations and global activities.
By applying the latest robot and automation technology,
the company designs and manufactures welding
automation systems and work piece handling equipment.
Automation solutions are Pemamek’s core competence,
carried out in co-operation with customers according to
their special needs.
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Fields of Activity
Heavy robotics and engineering

Energy sector production automation
Shipbuilding production automation
Work piece handling equipment
Customer support
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Heavy Robotics and Engineering
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Robotized welding automation and engineering

solutions for heavy workshops.
Pemamek manufactures flexible and heavy duty tailor-
made robot stations and production lines for the focused
key customer segments.
Pemamek delivers the key customers also complete
solutions, including all core equipment required in a
production facility.
Pemamek is a Motoman Robotics System Partner.
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ROBOTIZED WELDING OF CRANE BOOMS
21.06.2007
ROBOTIZED WELDING OF FRONT CHASSIS
Front chassis
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ROBOTIZED WELDING OF CRAWLER MACHINE
COMPONENTS, UNDERCARRIAGE TRACK BODY
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AUTOMISED NC-SAW WELDING OF LIFTING ARMS
Lift Arms
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AUTOMISED NC-SAW WELDING OF DISH ENDS
11
AUTOMISED PLC-SAW WELDING OF HEAVY
MARINE COMPONENTS
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Energy Sector Production Automation
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Energy Sector Production Automation:
Wind Power
In the renewable energy production, Pemamek

focuses in the fast growing wind power market,
offering efficient automation solutions for the
challenging wind mill tower production.
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Energy Sector Production Automation: Wind Power
Manufacturing of wind mill tower
AUTOMISED WIND TOWER ASSEMBLY AND WELDING LINES
21.06.2007
AUTOMISED WIND TOWER ASSEMBLY AND WELDING LINES
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HARD AUTOMATION COMPONENTS FOR WIND TOWER
WELDING AND PAINTING LINES
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Industrial Power Plants
Pemamek’s solutions developed for production of

heat exchangers in industrial power plants meet
the requirements of increasing global demands of
efficiency and cleanness.
Pemamek is the global market and technology
leader in welding lines of membrane wall panels
and other related machinery.
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AUTOMISED MEMBRANE WALL PANEL WELDING LINES
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AUTOMISED MEMBRANE WALL PANEL WELDING LINES
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AUTOMISED TUBE TO TUBE WELDING LINES
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Shipbuilding Production Automation
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Tailor-made welding automation solutions are essential

for shipyards to enhance competitiveness.
Pemamek offers shipyards several solutions and
innovations to improve efficiency, including the
revolutionary Vision robot systems with patented
machine vision programming capability.
Pemamek has comprehensive experience and co-
operation with the European shipbuilding industry.
Pemamek manufactures production lines and stations to
enhance the productivity of steel structure production at
shipyards.
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• Flat panel production lines

• Double bottom production lines
• Micro-(Web)panel production lines
• Profile processing lines
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AUTOMISED SHIP PANEL WELDING LINES
LOS
An Example of PEMA panel line, typical layout SP
VRWP
SSMP
SWP
SMP
OSW Cutting
and
EBS marking
WF-
Conveyors
or
Optional TS-trains
PTU
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ROBOTIZED PROFILE CUTTING LINES
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ROBOTIZED MICRO PANEL WELDING LINES
27
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29
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ROBOTIZED SHIP PANEL WELDING LINES
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WELDING AND HANDLING SYSTEMS FOR
DOUBLE BOTTOM CONSTRUCTION
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Work Piece Handling Equipment
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Pemamek manufactures various Pema work piece

handling equipment that increase the efficiency of
customers’ production.
With the Pema solutions, work piece handling is safe,
fast and easy. In customer cases, productivity has been
enhanced by up to 70%.
Pema work piece handling equipment include
positioners with capacity from 250 kg to 250 tons, and
rollerbeds from 10 to 1200 tons.
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Work Piece Handling Equipment, AHMA is a
basic solution for every work shop
3-axis movements enable

ergonomic and safe working
Models 250 AHMA–35000
AHMA in standard range
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Work Piece Handling Equipment, SHA
positioners for heavy & demanding work pieces
Handling of large and demanding

work pieces in all positions
Models 750 SHA -10000 SHA in
standard range
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Work Piece Handling Equipment, HSLA & TSLA
positioners for long work pieces
Equipped with motorized rotation
and height adjustment, rail carriage
for tailstock (TSLA)
Models 3500 kg - 80000 kg in
standard range
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Work Piece Handling Equipment, Self-aligning
TA roller beds for difficult and demanding work-
pieces
Automatic adjustment of the rollers
for different work piece diameters
Provide even weight distribution
Models for 10 tons – 500 tons
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Work Piece Handling Equipment, conventional
TNA roller beds for automated welding of
vessels
Adjustment of the rollers for
different work piece diameters
Models for 10 tons– 1200 tons
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HEAVY DUTY HARD AUTOMATION COMPONENTS
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Pema standard column & booms for automated
welding of work pieces
PEMA 3 x 2 PEMA 4 x 4 C&B

MIG C&B and standard self-
and positioner aligning roller bed
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Pema welding platforms for automated welding
6X4 Special C&B PEMA 10 x 8 heavy duty column & boom for
type welding platform tandem NG welding of dish ends
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Customer Support
Activities in the Customer Support; installation, training,

maintenance, program updates, spare parts and remote
support, all constitute an essential part of the total
support Pemamek offers to its customers.
Pemamek emphasizes Customer Support to ensure
customers’ continuous, uninterrupted production and
optimal utilization of equipment.
Pema-Helpdesk is the first contact in all service
questions. Call +358-2-76077200 or e-mail
service@pemamek.com
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Customer Support
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News!
Pemamek’s factory facilities are extented to
12500 sqm in 2009
Pemamek extends the production and office facilities in
Loimaa. The work will be completed in summer 2009.
The extension supports Pemamek’s growth strategy and
strenghtens the company’s pole position among the
global industry leaders.
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Summary
Pemamek is an organization that uses and produces Hi-

Tech. The strategy is to offer the best welding
automation solutions in the world.
Every Pemamek product and system is designed to
enhance the customers’ competitiveness.
Among the Pemamek key customer references are e.g.
STX Europe, Alstom, Cargotec, Dynawind, Fincantieri,
Hollming, Metso and Volvo.
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Pemamek Oy Ltd
P.O.Box 50, 32201 Loimaa, Finland
Tel. + 358 2 760 771
Fax + 358 2 762 8660
www.pemamek.com

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PEMAMEK Oy Ltd

World Class Welding Automation

Pemamek Oy Ltd is a leading supplier of industrial

Net sales EUR 35 million

Pemamek focuses on its special fields of competence,

Heavy robotics and engineering

Robotized welding automation and engineering

In the renewable energy production, Pemamek

Pemamek’s solutions developed for production of

Tailor-made welding automation solutions are essential

• Flat panel production lines

Pemamek manufactures various Pema work piece

3-axis movements enable

Handling of large and demanding

PEMA 3 x 2 PEMA 4 x 4 C&B

Activities in the Customer Support; installation, training,

Pemamek is an organization that uses and produces Hi-

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