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T
his is the second of two articles
that concern new and traditional Table 1: Relationship Between Per-Unit Primary-Side Line Current and Per-Unit
fusing philosophies for protecting Transformer Winding Current for Various Types of Secondary Faults
transformers. Issue 6’s article (Part I) Transformer Connection Ratio of Per-Unit Primary-Side Line
served as an introduction to the applica- Current to Per-Unit Transformer Winding Current *
tion principles that must be considered
when selecting a transformer-primary Type of Fault Three-Phase Phase to Phase Phase-to-Ground
fuse, in particular, the voltage rating, the
short-circuit interrupting rating, and the
ampere rating and speed characteristic of 1.0 1.0 1.0
the fuse. It also covered how to select a
transformer-primary fuse to withstand
the various inrush currents it may experi- 1.0 0.87 Not applicable
ence in service, such as magnetizing
inrush, hot-load pickup inrush, and cold-
load pickup inrush. This article covers 1.0 1.15 0.58
how to select a transformer-primary fuse
to protect the transformer in accordance
with industry-accepted through-fault *Line current and winding current values are expressed in per unit of their respective values for
protection curves, the principles of coor- a “bolted” three-phase secondary fault.
dination as they relate to the proper
selection of a primary-side fuse and primary fuse for a three-phase power
power fuses, and how to protect load- transformer is that it must protect the
side conductors and cables. transformer against damage from
mechanical and thermal stresses resulting
PROTECT TRANSFORMER AGAINST from secondary-side faults that are not
DAMAGING OVERCURRENTS promptly interrupted. A properly selected
Fusing philosophies, as they relate primary fuse will operate to clear such a
specifically to secondary-fault protec- fault before the magnitude and duration
tion, can vary significantly depending on of the overcurrent exceed the through-
the type of transformer under considera- fault current duration limits recommend-
tion. For small three-phase power trans- ed by the transformer manufacturer or
formers used on industrial, commercial, published in the standards. Curves repre-
and institutional systems, and small-to- senting these limits can be found in
medium size three-phase power trans- ANSI/IEEE Standard C37.91-1985,
formers used in utility substations, it is “Guide for Protective Relay Applications
generally appropriate to use tight fusing to Power Transformers,” and ANSI/IEEE Figure 1: Infrequent-fault incident through-
(i.e., a low fusing ratio) to provide maxi- C57.109-1993, “Guide for Transformer fault protection curves for: grounded-
mum protection to the transformer Through-Fault Current Duration.” wye/grounded-wye transformers (A);
against secondary-side faults. On the The degree of transformer protection delta/delta transformers (B); and
other hand, for small-kVA single-phase provided by the primary fuse should be delta/grounded-wye transformers (C).
overhead distribution transformers, larg- checked for the level of fault current and
er fuse ratings are generally recommend- type of fault (i.e., three-phase, phase-to- current than will the windings and, as a
ed, particularly if the arrester is mounted phase, or phase-to-ground) producing the consequence, the primary fuses must be
on the transformer tank to enhance over- most demanding conditions possible for carefully selected to operate fast enough
voltage protection. each particular application, viz., those for to avoid damage to the transformer wind-
which the ratio of the primary-side line ings. Table 1 lists the ratio of per-unit pri-
Three-Phase Power Transformers and currents to the transformer winding cur- mary-side line currents to per-unit trans-
Utility Substation Transformers rents is the lowest. For these situations, former winding currents for three com-
The most important application prin- one or more of the primary fuses will
ciple to be considered when selecting a “see” a proportionately lower level of
seco
29 does
over
PROTECTION AND CONTROL
involving ground locat- Coordination Between Primary-Side and Source-Side
ed between the feeder Overcurrent Protective Devices
protective devices and After the transformer primary fuse has been selected to
the main secondary pro- provide the maximum degree of protection for the transformer
at tective device is ex- and to coordinate with secondary-side protective devices, it is
lt- tremely remote. Such necessary to consider coordination with source-side protective
p- low-magnitude long- devices. To achieve coordination with a source-side protective
ed duration faults typically device, the total-clearing time of the primary fuse must be less
in occur on a feeder some than the minimum-melting time of a source-side fuse, or the
distance from the trans- minimum-operating time of a source-side relay, for all currents
te former, and thus are up to the maximum available fault current at the location of the
o- cleared by the feeder primary fuse. In establishing such coordination, no adjust-
to protective device. ments must be made to the total-clearing curve of the primary
he Accordingly, it is Figure 4: Coordination between pri- fuse.
ill not necessary to main- mary fuse and low-voltage main-sec- Certain adjustments, however, must be made to the mini-
he tain the 15 per cent cur- ondary circuit breaker can often be mum operating time-current curves of source-side protective
r- rent margin (or equiva- obtained by lowering the short-time devices. Specifically, the minimum response curves for
r- lent time margin) when pickup current and/or the short-time source-side relays must be adjusted for overtravel and toler-
coordinating low-volt- delay setting. ance, and minimum-melting curves of source-side power fuses
he age main secondary cur- must be adjusted to reflect the assumed prefault load, elevated
ve rent-limiting fuses with the primary fuse. For medium-voltage ambient temperature and, for certain types of fuses, damage-
or circuit breakers, the point of influence of the 15 per cent cur- ability.
he rent margin (or equivalent time margin) occurs at a very high Earlier it was recommended that the smallest practicable
o- current — on the order of the maximum three-phase secondary ampere rating or setting for the primary fuse be selected in
ye fault-current level. Accordingly, this margin must be retained order to maximize transformer protection. Such a selection
of when coordinating medium-voltage main secondary circuit will also greatly facilitate coordination with source-side pro-
me breakers with the primary fuse. tective devices since the lower total-clearing time-current
ng Since main secondary circuit breakers or fuses typically curve associated with the primary fuse will more easily fit
ur- have high ampere ratings or settings, difficulties are some- below the time-current curve of the source-side protective
w- times experienced in simultaneously obtaining protection for device.
ot the transformer against secondary-side faults in accordance If difficulties in coordination with source-side protective
with the through-fault protection curves discussed earlier, and devices are encountered, the ratings of the primary fuse should
complete coordination between the primary fuse and the main be restudied to verify that the smallest practicable ampere rat-
secondary protective device. If this situation is encountered, it ing has indeed been selected. This may involve a reconsidera-
is recommended that the ampere rating or settings of the main tion of the ratings and settings of the secondary-side protective
secondary protective device be investigated to see if a reduc- devices with which coordination was previously obtained.
tion is possible, rather than accepting a larger than necessary
primary fuse ampere rating, which would result in reduced PROTECT LOAD-SIDE CONDUCTORS AND CABLES
transformer protection. The final principle to be considered when selecting a
This point is illustrated in Figure 4 for a low-voltage main transformer primary fuse is that it must protect the conductors
secondary circuit breaker, wherein a transformer-primary fuse or cables between the primary fuse and the transformer against
does not coordinate with the main secondary circuit breaker damage due to excessive overcurrents. In general, the size of
over the full range of applicable currents. Coordination the conductor or cable is
between the two devices has not been obtained with the short- determined by considering
time pickup current of the main secondary circuit breaker set its ampacity, as well as its
at 12,000 amperes (4X), and with the short-time delay setting behavior under short-cir-
on the “Maximum.” Clearly, by reducing the short-time pick- cuit conditions. Selection
up setting from 4X to 3X or even 2.5X, and by reducing the of the conductor size from
short-time delay setting from “Maximum” to “Minimum,” the standpoint of its contin-
coordination between the main secondary circuit breaker and uous current-carrying
the primary fuse will be obtained. (The time-current curve for capability is easily done by
the main secondary circuit breaker adjusted to reflect lower reference to ampacity
short-time pickup and short-time delay settings is illustrated tables found in sources
by solid lines.) Lack of complete coordination of the type illus- such as the National
trated in Figure 4 can frequently be corrected by making such Electrical Code. Similarly,
adjustments. conductor or cable sizes
Tip: If it is not practicable to reduce the ampere rating or capable of withstanding
settings of the main secondary-side protective device, as dis- available short-circuit cur-
cussed in the example above, incomplete coordination rents can easily be selected
between the primary-side protective device and the main sec- Figure 5: Damage curve for rub-
ber-insulated aluminum conduc- from industry-accepted
ondary-side device should be accepted in order to obtain bet- curves, such as those con-
ter transformer protection. Even if these circumstances are tors with initial temperature of
75°C and final temperature of tained in the IEEE Buff
encountered, coordination will typically be given up over only Book, or those distributed
one or two very small ranges of current. 200C.
by conductor or cable man-
ufacturers. As a general rule, power fuses, which operate in as the primary fuse in any case. The pre-
little as one cycle for high-magnitude faults, will protect con- dominant cause of failure of small
ductors or cables one or more sizes smaller than will relay- overhead distribution transformers is
actuated circuit breakers. This is illustrated in Figure 5 for rub- insulation failure due to lightning-
ber-insulated aluminum conductors with initial temperature of induced overvoltages. These transform-
75°C and final temperature of 200°C. As noted in Figure 5, for ers are inexpensive and readily avail-
a 10,000-ampere fault, the circuit breaker will protect cables able.
sized 1/0 or larger. By comparison, a power fuse will protect Thus, a larger fuse rating, used in
cables two sizes smaller, or #2 AWG. combination with a tank-mounted
surge arrester, can provide better trans-
SUMMARY former protection than the smaller fuse
This series of articles should be useful as a reference link ratings traditionally recommended.
source detailing the often contradictory factors that must be
considered when selecting a transformer-primary fuse. The REFERENCES
first article showed that the industry “standard” points used to [1] J. R. Dunki-Jacobs, “The Effects 1977, Dallas, Texas, C
represent inrush currents are sufficiently conservative such of Arcing Ground Faults on Low- 77CH1229-4-lA.
that a fuse having a smaller ampere rating can often be used in Voltage System Design,” article [3] L. E. Fisher, “Resistanc
cases where the initial fuse selection does not properly coor- reprinted from the May/June 1972 Voltage Alternating Curr
dinate with other protective devices, or where the degree of issue of IEEE Transactions on IEEE Transactions on In
transformer protection is not acceptable. Industry and General Application. General Applications, V
As detailed in the second article, secondary-fault protec- [2] J. R. Dunki-Jacobs, “State of the November/December 19
tion is critical on small three-phase power transformers used Art of Grounding and Ground 607-616.
on industrial, commercial, and institutional power systems, Fault Protection,” article reprinted [4] J. M. Lunsford and T.
and small-to-medium size three-phase power transformers from the 1977 Conference Record “Detection of and Prot
used in utility substations, because of the expense and long of the IEEE 24th Annual Internal Low-Current
lead times involved in repairing or replacing these transform- Petroleum and Chemical Industry Faults In Overhead D
ers. Small-kVA overhead distribution transformers, on the Conference, September 13-14, Transformers,” present
other hand, will not likely see secondary faults, and the rare 1977, Dallas, Texas, Catalog No.
faults that do occur will not likely be detected and cleared by 77CH1229-4-lA.
[3] L. E. Fisher, “Resistance of Low-
Voltage Alternating Current Arcs,”
IEEE Transactions on Industry and
General Applications, Vol. IGA-6,
November/December 1970, pages
607-616.
[4] J. M. Lunsford and T. J. Tobin,
“Detection of and Protection for
Internal Low-Current Winding
Faults In Overhead Distribution
Transformers,” presented at the
IEEE Power Engineering Society
1996 Summer Power Meeting, July
28 - August 1, 1996, Denver,
Colorado.
Carey Cook and James Niemira are
with S&C Electric Company, Chicago.ET