Translation table Installation Sheet RDK 80

drawing number Forming Tool RDK80k

P 561 400 050

ENGLISCH
Nr. P 561 400 050 Page 1 of 11
1 DLR = direction of material flow
2 Max. table stroke
3 Height adjustment
4 Tool size
5 Reserve
6 Top table open
7 Top table closed
8 Material level
9 Operator side
10 Bottom table closed
11 Bottom table open
12 Spread each side
Position switch for
13
transport width adjustment
14 Machine option
15 Installation Sheet_RDK_80_Forming Tool
View X
16
Faulty contour material transport
17 Tool table up (top view)
18 Tool table down (top view)
Ball caster for tool installation
19 No holes in the running surface
of the base plate.
20 Forming air - Vacuum
21 Tool changing device
A-B stacker
22 / Loose part control / Demoulding aid
308.054_R3/8" (8054635)
Mould cooling
23 Walther LP-012-1-SL019_11_0
(9089780)
Tool weights:
24
Max. upper tool 300 kg / Max. lower tool 300 kg
25 Subject to technical changes
Tool dimensions Upper tool 370mm
26
(for actuated plug assist)
Tool dimensions Upper tool 220mm
27
(for fixed plug assist)
28 valid for

ENGLISCH
Nr. P 561 400 050 Page 2 of 11
30 Tool installation space
Note:
31 Max. movement of the material transport
without tool (see technical data)

ENGLISCH
Nr. P 561 400 050 Page 3 of 11
40 Head plate (top view)
41 Base plate (top view)
42 Min. size
43 Max. size
Note:
44 Choose respectively at least 2x ø13
for tool attachment on operator side

ENGLISCH
Nr. P 561 400 050 Page 4 of 11
50 View
51 Edges deburred

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Translation table Installation Sheet RDK 80
drawing number Forming Tool RDK80k
P 561 400 050

The tolerances must be observed according to the finished

52
positioning of the strip steels!
53 Material number (9003456)
54 Centre of station
55 Material number (9003469)
56 Faulty contour
57 Stroke

ENGLISCH
Nr. P 561 400 050 Page 5 of 11
60 T-bar material number (9003456)
Spacer sleeve
61
Material number (8742798)
Spacer
62
Material number (8742800)
63 Undercut
T-groove
64
Material number (9003469)
65 Chamfered allover
Spacer
66
Materiel number (8742801)
Precision steel shaft Cf53 induction-hardened! (HRC 63±3)
67 sanded, hard chrome-plated 20 +5µm
polished Ra < 0.3 µm Zollern

ENGLISCH
Nr. P 561 400 050 Page 6 of 11
Forming/Punching tool
- Plug assist
- Clamping frame actuated
70
- Demoulding frame suspended (*)
- Upper tool and lower tool
must be centred to each other.
Note:
71 For the tool change actuated clamping/demoulding frames must
be secured at the upper tool!
72 Max. material width
73 Maximum block size
74 Minimum size clamping/demoulding frame
Note:
For the design/arrangement of the products in the forming tool
75
/forming and punching tool take note of the subsequent uses.

End stop for installation of the tool halves, each via T-bar and T-
76
groove.

ENGLISCH
Nr. P 561 400 050 Page 7 of 11
Forming/Punching tool
- Plug assist
80
- Clamping frame actuated
- Demoulding frame actuated

ENGLISCH
Nr. P 561 400 050 Page 8 of 11
Forming/Punching tool
- Plug assist actuated at top
- Clamping frame suspended at top
90
- Demoulding frame suspended at bottom (*)
- Upper tool and lower tool
must be centred to each other.

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Translation table Installation Sheet RDK 80
drawing number Forming Tool RDK80k
P 561 400 050

Note:
91 For the tool change the punch retaining plate must be secured to
the upper tool

ENGLISCH
Nr. P 561 400 050 Page 9 of 11
Forming tool
- Plug assist at top actuated
100
- Clamping frame at top suspended
- Demoulding frame at bottom actuated

ENGLISCH
Nr. P 561 400 050 Page 10 of 11
110 Tool change: Upper tool
111 Upper tool
112 Eye bolt
Note:
Position at least 4x loading threads M10x30 (8035585)
113
symmetric to the hole pattern of the adapter_crane plate
(9186118)
114 Adapter_crane plate

ENGLISCH
Nr. P 561 400 050 Page 11 of 11
120 Tool change: Lower tool
121 Lower tool
Note:
122
For the lower tool no hoses or pipework is planned in this area
Note:
123
Position at least 4x M10 eye bolts.

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