Lus1302 - e Iq-Oq Protocol - 910lx

Installation and Operational Qualification LUS1302 Ver.
E
of a 910LX Glassware Washer Page 1 of 78
INSTALLATION QUALIFICATION PROTOCOL
AND
OPERATIONAL QUALIFICATION PROTOCOL
FOR
Customer:
Washer Model:
Serial Number:
Equip ID Number:
Location:
Installation and Operational Qualification LUS1302 Ver. E
TABLE OF CONTENTS
1. INTRODUCTION................................................................................................................. 4
1.1. PURPOSE .......................................................................................................................... 4
1.2. SCOPE .............................................................................................................................. 4
1.3. GENERAL INSTRUCTIONS ................................................................................................. 4
2. FUNCTIONING PRINCIPLE DESCRIPTION ................................................................ 6
2.1. THE COMPONENTS AND THEIR FUNCTION ....................................................................... 6
3. IDENTIFICATION LOG .................................................................................................... 8
4. INSTALLATION QUALIFICATION ................................................................................ 9

4.1. DOCUMENT VERIFICATION ............................................................................................ 10
4.1.1. Installation Manual .............................................................................................................................10
4.1.2. User’s Manual .....................................................................................................................................11
4.1.3. Electrical Drawing ..............................................................................................................................12
4.2. ACCESSORIES & OPTIONS .............................................................................................. 13
4.3. WASHER PLACEMENT .................................................................................................... 14
4.4. UTILITY SUPPLIES .......................................................................................................... 15
4.4.1. Cold Water Connection .......................................................................................................................15
4.4.2. Hot Water Connection .........................................................................................................................16
4.4.3. Purified Water Connection (Pressurized Option)................................................................................17
4.4.4. Purified Water Connection (Intermediate Pressure Option) ...............................................................18
4.4.5. Purified Water Connection (Tank Supply Option)...............................................................................19
4.4.6. Cold Water Connection (Drain Cool Down / Condenser Options) .....................................................20
4.4.7. Drain Connection (Standpipe Option).................................................................................................21
4.4.8. Drain Connection (Gravity Drop Drain Option) ................................................................................22
4.4.9. Drain Connection (Floor Drain Option) .............................................................................................23
4.4.10. Exhaust Connection ........................................................................................................................24
4.4.11. Compressed Air Connection ...........................................................................................................25
4.4.12. Steam Connection ...........................................................................................................................26
4.4.13. Electrical Connection .....................................................................................................................27
4.5. ROTATING DIRECTION OF THE PUMP............................................................................. 28
4.6. ACCESS LEVELS ............................................................................................................. 29
4.7. CONFIGURATION SETTINGS ............................................................................................ 31
4.7.1. Software Version..................................................................................................................................31
4.7.2. Washer Model ......................................................................................................................................32
4.7.3. Machine Configurations ......................................................................................................................33
4.7.4. Common Settings .................................................................................................................................35
5. OPERATIONAL QUALIFICATION ............................................................................... 37
5.1. TEST CYCLE PROGRAMMING ......................................................................................... 38
5.2. INPUT VERIFICATION ..................................................................................................... 41
5.2.1. Input Status ..........................................................................................................................................41

5.2.2. Temperature Probe ..............................................................................................................................43
5.3. OUTPUT TEST................................................................................................................. 44
5.4. CHEMICAL PUMP TEST ................................................................................................... 46
5.5. WASHER DOOR TEST ..................................................................................................... 47
5.6. RACK RAIL TEST............................................................................................................ 48
5.7. EMERGENCY STOP TEST ................................................................................................ 49
5.8. DOOR SWITCH TEST ....................................................................................................... 50
5.9. POWER LOSS TEST ......................................................................................................... 51
5.10. DOOR LOCK TEST .......................................................................................................... 52
5.11. WASH CYCLE ABORTED TEST........................................................................................ 53
5.12. FILLING TEST ................................................................................................................. 54
5.13. OVERFLOW TEST ........................................................................................................... 55
5.14. FULL BASIN TEST .......................................................................................................... 56
5.15. HEATING TEST ............................................................................................................... 57
5.16. CONDENSER TEST .......................................................................................................... 58
5.17. EMPTYING TEST ............................................................................................................. 59
5.18. DRAIN COOL DOWN TEST .............................................................................................. 60
5.19. PH NEUTRALIZATION TEST ............................................................................................ 61
5.20. DRYING TEST ................................................................................................................. 62
5.21. MAIN BOARD ALARMS .................................................................................................. 63
5.21.1. Detergent Level ...............................................................................................................................64
5.21.2. Acid Level .......................................................................................................................................65
5.21.3. Detergent 2 Level ............................................................................................................................66
5.21.4. Lubricant Level ...............................................................................................................................67
5.21.5. Fault Probe .....................................................................................................................................68
5.21.6. Emptying Fault ...............................................................................................................................69
5.21.7. Heating Excess ................................................................................................................................70
5.21.8. Heating Fault ..................................................................................................................................71
5.21.9. No Water .........................................................................................................................................72
5.21.10. Door Open ......................................................................................................................................73
5.21.11. Fix To Level ....................................................................................................................................74
5.22. COMPLETE CYCLE.......................................................................................................... 75
6. TEST INSTRUMENTS ...................................................................................................... 76
7. NON CONFORMITY LOG............................................................................................... 77
8. LIST OF APPENDIXES .................................................................................................... 78

1. INTRODUCTION
1.1. PURPOSE
The purpose of this protocol is to verify, validate, and document the capability of the
washer to meet the manufacturer’s specifications and the acceptance criteria of this
protocol.
1.2. SCOPE
The Installation and Operational Protocol (IQOQ) will be executed after the washer has
been physically installed, utility supplies have been connected, and washer start-up has
been performed.
The Installation Qualification (IQ) portion of this protocol will ensure that the washer has
been properly installed and connected to the appropriate utility supplies: water, drain,
exhaust, compressed air, steam, and electrical. In addition, pump rotation, access levels,
and machine configurations will be verified along with the documentation and
accessories provided with the washer.
The Operational Qualification (OQ) portion of this protocol will check the operating
parameters such as the chemical delivery, wash cycles, temperature, control sequences,
alarms, and interlocks to ensure that they conform to the required limits and ranges.
Performance qualification remains the sole responsibility of the customer.
1.3. GENERAL INSTRUCTIONS

Personnel that are involved in the execution of this protocol should be properly trained
on the operation of the washer. In addition, they must be properly trained and qualified to
work on electrical/mechanical equipment when live voltage (up to 480VAC) is present.
Every time someone writes in this document, he or she should use a blue or black pen.
The use of pencil or correction fluid is forbidden.
In this document, every time a choice is possible, the correct answer should be checked.
N/A means Not Applicable.
Any text that needs to be corrected should be crossed out with a single line, initialed,
and dated.
If a mistake is made, place a single line through the entry, write the correct information,
initial, and date the entry.
If a test sheet is not applicable to the washer model under test, the test sheet should be
lined through, initialed, and dated.
If a washer is fitted with a printer, the printouts generated during the execution of the
protocol should be marked with the applicable test sheet name, affixed to blank sheets
of paper, and attached to the Appendix.
Any non conformity in this protocol must be noted in the Non Conformity Log. A Non
Conformity Form should be filled out and attached to the Appendix. The Non Conformity
Form contains sections that describe the problem and specify a corrective action. If the
Non Conformity does not affect additional tests, the execution of the protocol should
continue. If a retest is required after correction of the non conformity, a blank copy of the
applicable test sheet should be generated and then executed. The retest sheet should
be placed in the Appendix with the applicable Non Conformity Form.
When a test indicates that a wire(s) should be disconnected or connected on the

washer, the washer should be turned off and the customer’s electrical disconnect for the
washer should be in the off position.
The person performing each test should sign and date in the “Performed by:” section of
the test sheet.
The customer has the responsibility of reviewing the executed tests. The person who
reviews the completed document should sign and date in the “Reviewed by:” section of
each test sheet.
A test sheet should not be performed and reviewed by the same person.
Every test sheet contains the following elements:
Purpose: describes the reason for the test.
Procedure: describes how to perform the test.
Acceptance Criteria: describes the criteria to be met for a successful test.
Conform: if the test is successful, the conform box is checked.
Non Conform: if the test fails, the non conform box is checked and an entry is
made in the Non Conformity Log. In addition, a Non Conformity form is filled out
and placed in the appendix.
Comments: a section provided to write information about the test procedure or

test results.
Performed by: a section that is signed and dated by the person who executes
the test.
Reviewed by: a section that is signed and dated by the customer after reviewing
the completed test.
2. FUNCTIONING PRINCIPLE DESCRIPTION
Success of washing is the result of four different principles of washing that are inter related:
Mechanical: the power of the pump and the water distribution through washer.
Thermal: by selecting an appropriate washing temperature.
Chemical: by using effective detergents, acids or other additives.
Time: by selecting an appropriate exposure time.
NOTE: washing protocols have to be adapted to the level of contamination on the items that
need to be washed.
The washing principle consists of spraying water inside and outside the items that need to be
washed.
2.1. THE COMPONENTS AND THEIR FUNCTION

Main Board:
Microprocessor based electronic board that monitors and controls the washer through
the use of input sensors and output devices.
Water Inlet Valves:

Electric valves, equipped on the lower back of the washer, are used to fill the washbasin.
Pressurestats:
Pneumatic pressure switches are used to indicate the water level in the basin to the
main board.
Recycling Pump:
A centrifugal pump is used to circulate the water in the washbasin. It draws water from
the basin bottom and pumps it through the distribution column, racks, injectors, and
spray arms.
Distribution Column:
The distribution column consists of piping and fittings that directs the water to the racks
and spray arms. Ports located on the back of the wash chamber supply water to the
individual racks.
Dosing Pumps:
Peristaltic pumps that draw detergent, acid, or additives from their containers and
delivers it inside the washbasin.
Water Heaters:
For washers that are electrically heated, electric heater elements, located in the bottom
of the basin, heat the water to the desired set point during the wash cycle.
Steam Coil:
For washers that are steam heated, a steam coil exchanger, located in the bottom of the
basin, is used to heat the water to the desired set point during the wash cycle.
Water Temperature Probe:

The water temperature probe, located in the basin, signals the water temperature inside
the wash chamber to the main board.
Emptying Pump/Valve:
A pump or pneumatic valve is equipped on the washer to remove water from the basin
and direct it to the customer-supplied drain connection.
Drying Blower:
Blower pushes air through the drying heater and into the wash chamber during the
drying sequence.
Drying Heater:
Electric heater element heats the air generated by the blower during the drying
sequence.
Drying Thermostat:
The drying thermostat sensor, located downstream of the drying heater, allows for
control of the air temperature.
Drying Valve:
A check valve, located on the distribution column, prevents water from reaching the
drying heater and blower.
A wash cycle can contain some or all of the following sequences depending on operator
programming:
 Prewash with or without detergent

 Wash with or without detergent
 Running water rinse
 Acid rinse with or without acid
 Cold Demin. rinse
 Hot Demi. rinse
 Drying
 Cooling Down
The baskets and racks must be selected based on the type of items to be cleaned.
3. IDENTIFICATION LOG
All personnel taking part in the execution of this protocol must register his or her identity in the
log below.
IDENTIFICATION LOG
Printed Name Company / Title Signature Initials Date

4. INSTALLATION QUALIFICATION
4.1. DOCUMENT VERIFICATION
4.1.1. INSTALLATION MANUAL
Purpose
This test will verify that a copy of the Installation Manual is included with the washer so
that it can be referred to during the execution of the protocol.
Procedure
1. Verify that the Installation Manual is included with the washer.

2. Record the document reference in the table below.
Document Title Document Reference
Installation Manual
Acceptance Criteria
The Installation Manual is included with the washer, and the document reference has been
recorded in the table above.
Conform  Non Conform 
Comments:
Performed by: Date:
Reviewed by: Date:

4.1.2. USER’S MANUAL
Purpose
This test will verify that a copy of the User’s Manual is included with the washer so that it can be
referred to during the execution of the protocol.
Procedure
1. Verify that the User’s Manual is included with the washer.

User’s Manual
Acceptance Criteria
The User’s Manual is included with the washer, and the document reference has been recorded
in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.1.3. ELECTRICAL DRAWING
Purpose
This test will verify that a copy of the Electrical Drawing is included with the washer so that it
can be referred to during the execution of the protocol.
Procedure
1. Verify that the Electrical Drawing is included with the washer.

Electrical Drawing
Acceptance Criteria
The Electrical Drawing is included with the washer, and the document reference has been
Comments:
Performed by: Date:
Reviewed by: Date:

4.2. ACCESSORIES & OPTIONS
Purpose
This test will verify that the washer accessories and options shipped with or equipped on the
washer have been recorded.
Procedure
1. Using the table below, record the washer accessories and options.
Accessories Options
Acceptance Criteria
All washer accessories and options shipped with or equipped on the washer have been
Comments:
Performed by: Date:
Reviewed by: Date:

4.3. WASHER PLACEMENT
Purpose
This test will verify that the washer has been properly placed and leveled per the manufacturer’s
specifications defined in the Installation Manual.
Procedure
1. Verify that the washer has been placed in a suitable location.

2. Verify that the washer’s leveling feet are in place and the washer is level.
3. Verify that there is adequate space around the washer for service access.
Acceptance Criteria
The washer has been placed in a suitable location, properly leveled, and adequate service
access is provided.
Comments:
Performed by: Date:
Reviewed by: Date:

4.4. UTILITY SUPPLIES
4.4.1. COLD WATER CONNECTION
Purpose
This test will verify that the cold water supply has been properly connected to the washer
and meets the specifications defined in the Installation Manual.
Procedure
1. Verify that the cold water supply meets the requirements defined in the table below.
2. Record the actual water pressure and flow rate in the “Measured Value” column of the
table.
3. In the “Result” column of the table, write Conform if the as found condition matches the
requirement. If the as found condition is different from the requirement, write Non
Conform in the “Result” column.
Requirement Measured Value Result

Connection point is within the range of the washer’s
N/A
cold water hose
Isolation valve is equipped on water supply line N/A
Water pressure is between 29 and 87 PSIG
Water flow rate is a minimum of 5 GPM
Acceptance Criteria
The cold water supply has been connected to the washer and meets the requirements
defined in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.2. HOT WATER CONNECTION
Purpose
This test will verify that the hot water supply has been properly connected to the washer and
meets the specifications defined in the Installation Manual.
Procedure
1. Verify that the hot water supply meets the requirements defined in the table below.
2. Record the actual water pressure, flow rate, and temperature in the “Measured Value”
column of the table.
requirement. If the as found condition is different from the requirement, write Non Conform
in the “Result” column.

N/A
hot water hose
Water temperature does not exceed 50C
Acceptance Criteria
The hot water supply has been connected to the washer and meets the requirements defined in
the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.3. PURIFIED WATER CONNECTION (PRESSURIZED OPTION)
Purpose
For washers equipped with a pressurized purified water supply, this test will verify that the
purified water supply has been properly connected to the washer and meets the specifications
defined in the Installation Manual.
Procedure
1. Verify that the purified water supply meets the requirements defined in the table below.
2. Record the actual water pressure and flow rate in the “Measured Value” column of the table.

N/A
purified water hose
Acceptance Criteria
The purified water supply has been connected to the washer and meets the requirements
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.4. PURIFIED WATER CONNECTION (INTERMEDIATE PRESSURE OPTION)
Purpose
For washers equipped with an intermediate pressure purified water supply, this test will verify
that the purified water supply has been properly connected to the washer and meets the
Procedure
2. Record the actual water pressure and flow rate in the “Measured Value” column of the table.

N/A
purified water hose
Acceptance Criteria
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.5. PURIFIED WATER CONNECTION (TANK SUPPLY OPTION)
Purpose
For washers equipped with a purified water tank supply, this test will verify that the purified
water supply has been properly connected to the washer.
Procedure
Requirement Result
Connection point is within the range of the washer’s purified water hose.
Isolation valve is equipped on water supply line.

Tank is mounted at a height that allows water to flow to the washer’s DI
pump, but at the same time, the tank mounting height prevents the free flow
of water directly into the wash chamber.
Acceptance Criteria
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.6. COLD WATER CONNECTION (DRAIN COOL DOWN / CONDENSER OPTIONS)
Purpose
For washers equipped with the drain cool down and/or condenser option, this test will verify that
the drain cool down / condenser cold water supply has been properly connected to the washer
and meets the specifications defined in the Installation Manual.
Procedure
1. Verify that the cold water supply meets the requirements defined in the table below.
2. Record the actual water pressure, flow rate, and temperature in the “Measured Value”
column of the table.

N/A
cold water hose
Water temperature does not exceed 25C
Acceptance Criteria
The cold water supply has been connected to the washer and meets the requirements defined
in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.7. DRAIN CONNECTION (STANDPIPE OPTION)
Purpose
For washers equipped for drainage to a standpipe, this test will verify that the washer’s drain
hose(s) have been properly connected to the standpipe and the standpipe meets the
Procedure
1. Verify that the drain connection meets the requirements defined in the table below.
2. Record the height of the drain hose connection point in the “Measured Value” column of the
table below.

Customer supplied standpipe is within the connection
N/A
range of the washer’s drain hose(s)
Drain hose connection point on standpipe is within 31
to 35 inches from the finished floor level
Acceptance Criteria
The drain connection meets the requirements defined in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.8. DRAIN CONNECTION (GRAVITY DROP DRAIN OPTION)
Purpose
For washers equipped with the gravity drop drain option, this test will verify that the washer’s
drain pipe has been properly connected to the floor sink/drain and the drain meets the
Procedure
Requirement Result
Floor sink/drain discharge tube is within the
connection range of the washer’s drain pipe
The discharge tube has a minimum inside diameter
of 1 inch
An air break is present between the discharge tube
and floor sink/drain
Acceptance Criteria
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.9. DRAIN CONNECTION (FLOOR DRAIN OPTION)
Purpose
For washers equipped with the floor drain option, this test will verify that the washer’s drain
hose(s) have been properly connected to the floor sink/drain.
Procedure
Requirement Result
Floor sink/drain is within the connection range of the
washer’s drain hose(s)
An air break is present between the washer’s drain
hose(s) and floor sink/drain
Acceptance Criteria
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.10. EXHAUST CONNECTION
Purpose
For washers that require an exhaust connection, this test will verify that the exhaust connection
has been properly connected and meets the specifications defined in the Installation Manual.
Procedure
1. Verify that the exhaust connection meets the requirements defined in the table below.

Exhaust hood is located above the washer’s exhaust
N/A
pipe
An air break of 12 to 40 inches is present between
the washer’s exhaust pipe and the exhaust hood
Acceptance Criteria
The exhaust connection meets the requirements defined in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.11. COMPRESSED AIR CONNECTION
Purpose
For washers that require a compressed air connection, this test will verify that the compressed
air supply has been properly connected to the washer and meets the specifications defined in
the Installation Manual.
Procedure
1. Verify that the compressed air supply meets the requirements defined in the table below.
2. Record the actual air pressure in the “Measured Value” column on the table.

N/A
compressed air hose
Isolation valve is equipped on compressed air supply N/A
Air pressure is between 29 and 87 psig
Acceptance Criteria
The compressed air supply has been connected to the washer and meets the requirements
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.12. STEAM CONNECTION
Purpose
For washers that require a steam connection, this test will verify that the steam supply has been
properly connected to the washer and meets the specifications defined in the Installation
Manual.
Procedure
1. Verify that the steam supply meets the requirements defined in the table below.
Requirement Result
Isolation valve is equipped on steam feed line
Strainer is installed on steam feed line
Steam trap installed on steam return line
Isolation valve is equipped on steam return line
Acceptance Criteria
The steam supply has been connected to the washer and meets the requirements defined in the
table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.4.13. ELECTRICAL CONNECTION
Purpose
This test will verify that the electric supply has been properly connected to the washer and
meets the specifications defined in the Installation Manual.
Procedure
1. Verify that the electric supply meets the requirements defined in the table below.
2. Record the actual voltage for the different phase lines in the “Measured Value” column of
the table.
Circuit breaker or fuse protection device is provided N/A

A disconnect switch that can be locked in the open
(off) position must be located adjacent to the washer
N/A
in an easily accessible location and within line of
sight of the washer
The disconnect switch should be clearly labeled as
N/A
the supply to the Lancer washer
L1 to L2: L1 to L3: L2 to L3:
Voltage supply must be within ±10% of the electrical
rating shown on the washer’s nameplate
Acceptance Criteria
The electrical supply has been connected to the washer and meets the requirements defined in
the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.5. ROTATING DIRECTION OF THE PUMP
Purpose
This test will verify that the recycling pump rotation is correct by verifying the rotation of the
cooling fan on the pump motor.
Procedure
1. Turn ON the washer.

2. Hold down the key until the ACCESS CODE display is shown.
3. Enter the 4423 access code.
4. Press the key to access the relay test mode.
5. Select relay 10 and press the key to toggle the recycling pump ON and OFF.
6. Observe the rotation direction of the cooling fan on the recycling pump motor.
7. The cooling fan should rotate in a counter clockwise direction.
8. Complete this test by pressing the key to turn the washer OFF.
Acceptance Criteria
The cooling fan on the recycling pump motor rotates in a counter clockwise direction.
Comments:
Performed by: Date:
Reviewed by: Date:

4.6. ACCESS LEVELS
Purpose
This test will verify that machine configurations are restricted to different access levels.
Procedure
3. Using the table below and on the next page, enter the access code for each level.
4. Verify that the menus shown for each access level match what is shown in the table below.
(Note, to scroll through the menus, you will need to press the 4/ + key).
5. In the “Result” column of the table, write C for conform if the menu is available. If the menu
is not available, write N/C for Non Conform in the “Result” column.
6. To exit each access level, scroll to the Exit ? display and press the key.
7. Repeat steps 2 through 6 until all access levels have been checked.
Code Access Level Menu Result

3124 OPERATOR Program param
Reading program.
Pump priming
Name of program
Machine name
Faulty Cycles
Printer param.
Sampling
Exit ?
4423 TECHNICIAN Test machine
Calibr. probe
Reset Maint. hrs
Board replacemt
Exit ?
Performed by: Date:
Reviewed by: Date:

Access Levels (Continued)
Code Access Level Menu Result

5611 SUPERVISOR Configurations
Common Times/T
Machine name
Update cycles
Update hours
Update Maint.Hrs
Print. common T.
Print.Prg.Param
Print.Config
Board replacemt
Exit ?
Acceptance Criteria
The menu options for each access level match the ones defined in the table above and on the
previous page.
Comments:
Performed by: Date:
Reviewed by: Date:

4.7. CONFIGURATION SETTINGS
4.7.1. SOFTWARE VERSION
Purpose
This test will verify the software version equipped on the washer.
Procedure

3. Enter the 4423 access code and press the key.
4. Select relay 00 and press the key.
5. Continue to press the key an additional three times to show the software version
equipped on the washer.
6. Record the version in the table below.
Software Version
Acceptance Criteria
The software version equipped on the washer has been recorded in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

4.7.2. WASHER MODEL
Purpose
This test will verify that the model number shown in the configuration settings matches the
physical washer model.
Procedure

4. At the Configurations display, press the key.
5. Continue to press the key until you come to the Type of Machine display.
6. Verify that the LANCER 910 LX model number is shown on the display.
Acceptance Criteria
The LANCER 910 LX model number is shown on the display.
Comments:
Performed by: Date:
Reviewed by: Date:

4.7.3. MACHINE CONFIGURATIONS
Purpose
This test will verify the machine configuration parameter values configured in the washer.
Procedure
4. At the Configurations display, press the key.
5. Record the machine configuration parameter values in the table below and on the next
page.
6. Pressing the key will advance the display to the next parameter.
Parameter Actual Value
Choose text
WATER CHOICE
Type of Machine
Regeneration
Drying
Door locked
Chemical 2
Draining 2
Motor locked
Lubricant
Hot.Wat. Network
Neutralization
Hysteresis
Fast avance
Memory of progr.
Performed by: Date:
Reviewed by: Date:

Machine Configurations (Continued)
TEST MODE
Display bip
Adjust salt
Number of progr.
Choose display
Serial Nbr
Acceptance Criteria
The machine configuration parameter values have been recorded in the table above on the
previous page.
Comments:
Performed by: Date:
Reviewed by: Date:

4.7.4. COMMON SETTINGS
Purpose
This test will verify the common setting parameter values configured in the washer.
Procedure

4. Scroll to the Common Times/T° display and press the key.
5. Record the common setting parameter values in the table below and on the next page.
6. Pressing the key will advance the display to the next parameter.
Emptying Start
Regeneration 1
Regeneration 2
Pump Priming
Filling
Emptying
Draining 2
Recycling
Recy.Acid.Neutr
Recy.Basic.Neutr
Pause Conductiv.
Pause
Unlocking door
T.unlock.door
Detergent Intake Temp.
Performed by: Date:
Reviewed by: Date:

Common Settings (Continued)
Acid Intake Temp.
Lubricant Intake Temp.
Chem. 2 Intake 2 Temp.
Acceptance Criteria
The common time parameter values have been recorded in the table above and on the previous
page.
Comments:
Performed by: Date:
Reviewed by: Date:

5. OPERATIONAL QUALIFICATION
5.1. TEST CYCLE PROGRAMMING
Purpose
This test will allow the programming of test cycles for use during the execution of the protocol.
Procedure

4. Scroll to the Program param display and press the key.
5. Select a program number from the table below and enter the parameters defined in the table
below and on the next two pages.
6. Press the key to sequentially step through the program sequences. (If a phase is
optional and is not equipped on the washer, it will not be shown in the program menu.)
7. Repeat steps 4 to 6 until all programs in table have been setup.
Program Program Program Program Program Program Program

Sequence Detail
11 12 13 14 21 22 24
Recycling 01m 00s 01m 00s 00m 00s 15m 00s 01m 00s 00m 00s 01m 05s
Water HW CW N/A CW HW N/A CW
Temperature 70 °C 00 °C N/A 50 °C 00 °C N/A 35 °C

PREWASH 1
Detergent 00m 00s 00m 00s N/A 00m 00s 00m 25s N/A 00m 10s
Deterg. 2
00m 00s 00m 00s N/A 00m 00s 00m 05s N/A 00m 12s
(Optional)
Neutral
00m 00s 00m 00s N/A 00m 00s 00m 15s N/A 00m 05s
(Optional)
Water N/A N/A N/A N/A N/A N/A CW
Temperature N/A N/A N/A N/A N/A N/A 38 °C

PREWASH 2
Detergent N/A N/A N/A N/A N/A N/A 00m 14s
Deterg. 2
N/A N/A N/A N/A N/A N/A 00m 16s
(Optional)
Neutral
(Optional)
Performed by: Date:
Reviewed by: Date:

Test Cycle Programming (Continued)

Sequence Detail
11 12 13 14 21 22 24

PREWASH 3
Deterg. 2
(Optional)
Neutral
(Optional)
Water N/A N/A N/A N/A N/A N/A HW

WASH
Deterg. 2
(Optional)
Neutral
(Optional)
Number 00 00 00 00 00 00 01
RUNN.
WATER 1
Water N/A N/A N/A N/A HW N/A HW
ACID RINSE Temperature N/A N/A N/A N/A 00 °C N/A 65 °C
Acid N/A N/A N/A N/A 00m 17s N/A 00m 28s
Neutral
N/A N/A N/A N/A 00m 30s N/A 00m 56s
(Optional)
Number 00 00 00 00 00 00 02
RUNN.
WATER 2
COLD DEMIN 1
Water N/A N/A N/A N/A N/A N/A PW
COLD DEMIN 2
Performed by: Date:
Reviewed by: Date:

Test Cycle Programming (Continued)

Sequence Detail
11 12 13 14 21 22 24
COLD DEMIN 3
COLD DEMIN 4
Water N/A N/A PW N/A N/A N/A PW

HOT DEMI
Temperature N/A N/A 90 °C N/A N/A N/A 80 °C
Lubricant
N/A N/A 00m 00s N/A N/A N/A 00m 11s
(Optional)
Time 01m 00s 00m 00s 00m 00s 00m 00s 00m 00s 10m 00s 05m 00s
DRYING
Type Regul. N/A N/A N/A N/A Maxi Regul.
COOLING
Time 00m 00s 00m 00s 00m 00s 00m 00s 00m 00s 00m 00s 01m 00s
DOWN
Acceptance Criteria
All test programs have been setup as defined in the tables above and on the previous two
pages.
Comments:
Performed by: Date:
Reviewed by: Date:

5.2. INPUT VERIFICATION
5.2.1. INPUT STATUS
Purpose
This test will verify the input states on the main board.
Procedure

4. Select relay 00 and press the key to display the Input State on the display.
5. Under the applicable Input number, the value should change states as indicated in the
“Expected Outcome” column of the table below and on the next page when the test
method is executed.
6. In the “Result” column of the table, write C for Conform if the actual outcome matches
the expected outcome. If the actual outcome is different from the expected outcome,
write N/C for Non Conform in the “Result” column. If the input function is optional and
is not equipped on the washer, write N/A in the “Result” column.
Expected
Function Input Test Method Result
Outcome
N/A 1 N/A N/A N/A
Utilize test machine mode to

Filling manually fill basin with cold water Value changes
2
Pressurestat until water level is above basin from 0 to 1
filter.
Acid Level Remove the acid suction tube Value changes
3
Sensor from the container. from 1 to 0
Detergent Level Remove the detergent suction Value changes

3
Sensor tube from the container. from 1 to 0
Detergent 2 Level Remove the detergent 2 suction Value changes

3
Sensor (Optional) tube from the container. from 1 to 0
Lubricant Level Remove the lubricant suction Value changes

3
Sensor (Optional) tube from the container. from 1 to 0
Performed by: Date:
Reviewed by: Date:

Input Status (Continued)
Expected
Function Input Test Method Result
Outcome
Manually push in contactor KM1.
Value changes
Door Lock 4 (Caution, live voltage take
from 0 to 1
appropriate safety precautions.)
N/A 5 N/A N/A N/A
N/A 6 N/A N/A N/A
N/A 7 N/A N/A N/A
Acceptance Criteria
All applicable inputs function as defined in the table above and on the previous page.
Comments:
Performed by: Date:
Reviewed by: Date:

5.2.2. TEMPERATURE PROBE
Purpose
This test will verify the temperature probe input on the main board.
Procedure
1. WARNING: Make sure the washer is off and the customer’s electrical disconnect for the
washer is in the off position before disconnecting or connecting any temperature probe plug
connections.
2. Disconnect the temperature probe plug from the “K49” terminal on the main board. (Ensure
that the temperature probe plug does not contact any washer components.)
3. Connect a plug from the Probe Simulator Kit to the “K49” terminal on the main board.
7. Scroll to the Calibr. probe display and press the key.
8. Record the displayed probe value in the applicable row of the table below.
9. Repeat steps 1 through 8 until all values in the table below have been simulated.
10. Complete this test by reconnecting the temperature probe plug to the “K49” terminal on the
main board.
Temperature Probes
Simulated Value Probe Value
25ºC (1097 ohms)
100ºC (1385 ohms)
Acceptance Criteria
Probe value does not differ more than ±3°C from the simulated value for each temperature point
checked.
Comments:
Performed by: Date:
Reviewed by: Date:

5.3. OUTPUT TEST
Purpose
This test will verify the relay outputs on the main board.
Procedure
4. Press the key to access the test mode function.
5. Using the table below and on the next page, select each relay and press the key to
toggle the component ON and OFF.
6. In the “Result” column of the table, write C for Conform if the actual outcome matches
the expected outcome. If the actual outcome is different from expected outcome, write
N/C for Non Conform in the “Result” column. If the relay function is optional and is not
equipped on the washer, write N/A in the “Result” column.
Result
Function Relay Expected Outcome
Network Cold Network cold water valve is energized allowing

1
Water cold water to fill the washbasin.
Cold Softened Softened cold water valve is energized allowing
2
Water (Optional) cold water to fill the washbasin.
Hot Softened Softened hot water valve is energized allowing
3
Water (Optional) hot water to fill the washbasin.
Purified Water -
Purified water valve is energized allowing purified
Pressurized 4
water to fill the washbasin.
(Optional)
Purified Water –
Intermediate Purified water valve and pump are energized
4
Pressure allowing purified water to fill the washbasin.
(Optional)
Purified Water –
Purified water pump is energized allowing purified
Tank Supply 4
water to fill the washbasin.
(Optional)
Regeneration Regeneration valve is energized allowing cold
5
Valve (Optional) water to fill the salt pot.
Acid pump is energized allowing acid to enter the
Acid Pump 6
washbasin.
Detergent pump is energized allowing detergent
Detergent Pump 7
to enter the washbasin.
Performed by: Date:
Reviewed by: Date:

Output Test (Continued)
Result
Function Relay Expected Outcome
Detergent 2 Detergent 2 pump is energized allowing detergent

8
Pump (Optional) to enter the washbasin.
Lubricant Pump Lubricant pump is energized allowing lubricant to
8
(Optional) enter the washbasin.
Condenser Condenser valve is energized allowing cold water
9
(Optional) to enter the condenser circuit.
Recycling pump is energized allowing water to be
Recycling Pump 10
circulated in the washbasin.
Door motor is energized allowing door to be
Door Motor &
locked and contactor KM1 to be activated.
Emptying Pump 11
After contactor KM1 is activated, emptying pump
(Optional)
is energized allowing washbasin to be drained.
Door Motor &
locked and contactor KM1 to be activated.
Emptying Valve 11
After contactor KM1 is activated, emptying valve
(Optional)
is opened allowing washbasin to be drained.
Network Hot Network hot water valve is energized allowing hot
12
Water water to fill the washbasin.
Drying 13 Drying blower and contactor KM3 are energized.
Water heating contactor (KM2) is energized.

Water Heating 14
(Automatic Shut off)
Drying blower and contactor KM3 are energized.
Drying 15
(Automatic Shut off)
Door Motor 16
unlocked.
Acceptance Criteria
All applicable relay outputs function as defined in the table above and on the previous page.
Comments:
Performed by: Date:
Reviewed by: Date:

5.4. CHEMICAL PUMP TEST

Purpose
This test will verify the flow rate repeatability for each chemical pump.
Procedure
1. WARNING: Take appropriate safety precautions before handling chemical circuit
components.
5. Scroll to the Pump priming display and press the key.
6. Referring to the table below, select a chemical pump to be tested by using the 4/ + key.
7. Fill a 500ml graduated cylinder with water.
8. Place the applicable chemical suction tube in the graduated cylinder.
9. Press the key to begin the priming process. (Note, the washer will fill the basin,
energize the chemical pump for one minute, and then empty the basin.)
10. After the chemical pump has turned off, remove the chemical suction tube from the
graduated cylinder and record the volume of water taken in the applicable flow rate column
of the table below.
11. Repeat steps 7 through 10 two more times.
12. Repeat steps 6 through 11 for each chemical pump to be tested. (If a pump is optional and
is not equipped on the washer, write N/A in the table.
13. Complete this test by pressing the 4/ + key until Exit ? is shown on the display and then
press key. Wait 10 seconds and then press key to turn the washer OFF.
Pump Flow rate 1 Flow rate 2 Flow rate 3
Acid
Detergent
Lubricant (Optional)
Chemical 2 (Optional)
Acceptance Criteria
For each pump under test, the flow rate difference between two measurements should not
exceed 15 ml.
Comments:
Performed by: Date:
Reviewed by: Date:

5.5. WASHER DOOR TEST
Purpose
This test will verify that the washer door functions correctly.
Procedure
1. Using the table below, perform each function.

2. In the “Result” column of the table, write Conform if the actual outcome matches the
expected outcome. If the actual outcome is different from the expected outcome, write Non
3. Complete this test by closing the washer door.
Function Expected Outcome Result
Door opens and remains in a horizontal

Open washer door
position.
Close washer door Door closes and stays closed.
Acceptance Criteria
The washer door opens and closes as defined in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

5.6. RACK RAIL TEST
Purpose
This test will verify that the rack rails function correctly.
Procedure
1. Open the washer door.

2. Using the table below, perform each function.
expected outcome. If the actual outcome is different from the expected outcome, write Non
Function Expected Outcome Result
On the upper wash levels,

Each rack rail is fully extended.
fully extend each rack rail
Each rack rail remains pinned in place

Pull on each rack rail
preventing the complete removal of the rail.
On the upper wash levels, Each rack rail is fully inserted into the wash
fully insert each rack rail chamber.
Acceptance Criteria
The rack rails function as defined in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

5.7. EMERGENCY STOP TEST
Purpose
For washer equipped with the emergency stop option, this test will verify that the washer is
turned off when the emergency stop button is pressed and the washer does not turn on
automatically when the emergency button is released.
Procedure

2. Press the Emergency Stop Button.
3. Verify that the washer is turned OFF.
4. Release the Emergency Stop Button.
5. Verify that the washer does not turn ON.
Acceptance Criteria
When the Emergency Stop Button is pressed, the washer is turned OFF and when the
Emergency Stop Button is released, the washer does not turn ON.
Comments:
Performed by: Date:
Reviewed by: Date:

5.8. DOOR SWITCH TEST
Purpose
This test will verify that the wash cycle cannot be started when the washer door is open.
Procedure

2. Open the washer door.
3. Attempt to start program 12.
4. Verify that the wash cycle cannot be started with the door open.
Acceptance Criteria
When the washer door is open, the wash cycle cannot be started.
Comments:
Performed by: Date:
Reviewed by: Date:

5.9. POWER LOSS TEST
Purpose
This test will verify that the faulty cycle warning is given and the wash cycle has to be started
from the beginning when the washer is turned off during a wash cycle.
Procedure

2. Start program 12.
3. When the washer enters the Filling phase, turn OFF the washer by pressing the
key.
4. After 10 seconds have elapsed, turn ON the washer by pressing the key.
5. Verify that the WARNING !!! FAULTY CYCLE message is displayed.
6. Restart program 12.
7. Verify that the wash cycle starts from the beginning.
Acceptance Criteria
After the washer has been turned off and then back on, the display shows the WARNING !!!
FAULTY CYCLE message and the wash cycle has to be started from the beginning.
Comments:
Performed by: Date:
Reviewed by: Date:

5.10. DOOR LOCK TEST
Purpose
This test will verify that the door locking device functions correctly.
Procedure

3. Verify that door remains locked during every phase shown in the table below.
expected outcome. If the actual outcome is different from expected outcome, write Non
Phase Expected Outcome Result
Pump Priming Door remains locked.
Filling Door remains locked.
Recycling Door remains locked.
Emptying Door remains locked.
Acceptance Criteria
The washer door remains locked during all phases shown in the table above.
Comments:
Performed by: Date:
Reviewed by: Date:

5.11. WASH CYCLE ABORTED TEST
Purpose
This test will verify that the wash cycle has to be started from the beginning when an operator
aborts it.
Procedure

3. When the washer enters the Filling phase, abort the wash cycle by simultaneously
pressing the and 3/ - keys.
4. Verify that the WARNING !!! FAULTY CYCLE message is displayed.
5. Restart program 12.
6. Verify that the wash cycle starts from the beginning.
Acceptance Criteria
After the wash cycle has been aborted, the display shows the WARNING !!! FAULTY CYCLE
message and the wash cycle has to be started from the beginning.
Comments:
Performed by: Date:
Reviewed by: Date:

5.12. FILLING TEST
Purpose
This test checks that the filling circuit functions correctly.
Procedure
1. WARNING: Make sure the washer is off and that the customer’s electrical disconnect switch
for the washer is in the off position before disconnecting or connecting any wires.
2. Disconnect wire 26 from Safety Pressurestat. (Ensure that end of wire does not contact any
washer components.)
5. After the washer has been in the Time to reach T. phase for 1 minute, abort the wash
cycle by simultaneously pressing the and 3/ - keys.
6. Press the key to unlock the washer door.
7. Wait 15 seconds and then open the washer door.
8. Verify that the water level covers the basin filter.
9. Reconnect wire 26 to Safety Pressurestat.
Acceptance Criteria
The water level covers the basin filter.
Comments:
Performed by: Date:
Reviewed by: Date:

5.13. OVERFLOW TEST
Purpose
This test will verify the functioning of the safety pressurestat in the event of an overflow
condition.
Procedure

4. Select relay 11 and press the key to turn ON the relay.
5. After 10 seconds, press the key to turn OFF relay 11.
6. Select relay 01.
7. Fill the washbasin with cold water by pressing the key to turn ON relay 01.
8. Check that the drain circuit is activated before water comes out of the door.
9. Turn OFF relay 01 by pressing the key.
Acceptance Criteria
The drain circuit is activated before water comes out of the door.
Comments:
Performed by: Date:
Reviewed by: Date:

5.14. FULL BASIN TEST
Purpose
This test will verify that the washer checks for a full basin before starting a new wash cycle.
Procedure
1. This test must be executed immediately after the overflow test.

4. Verify that the display shows the WARNING !!! FULL BASIN message and the drain
circuit is activated to drain the basin before the wash cycle continues.
Acceptance Criteria
The WARNING !!! FULL BASIN message is displayed and the drain circuit is activated to
drain the basin before the wash cycle continues.
Comments:
Performed by: Date:
Reviewed by: Date:

5.15. HEATING TEST
Purpose
This test will verify that the water heating circuit functions correctly and that the hot basin
message is generated if the temperature in the chamber is above 60°C at the end of the cycle.
Procedure
1. During this test, you will utilize a timer to record the time it takes to reach 90°C from a
starting temperature point of 30°C.
4. When the display shows the water temperature is at 30°C, start the timer.
5. Record the time it takes to reach 90°C in the “Measured Value” column of the table below.
7. At the end of the cycle, the display should show the HOT BASIN >60° message.

Water temperature rises from 30°C to 90°C within 30
minutes
Acceptance Criteria
The water temperature rises from 30°C to 90°C within 30 minutes and at the end of the cycle,
the HOT BASIN >60° message is displayed.
Comments:
Performed by: Date:
Reviewed by: Date:

5.16. CONDENSER TEST
Purpose
For washers equipped with the condenser option, this test will verify that the condenser circuit
functions correctly.
Procedure

3. Observe the display to ensure that the temperature set point of 70°C is reached.
4. Verify that the condenser valve is open allowing cold water to enter the condenser circuit.
5. At the end of the cycle, complete this test by pressing the key to turn the washer OFF.
Acceptance Criteria
The condenser valve is open allowing cold water to enter the condenser circuit.
Comments:
Performed by: Date:
Reviewed by: Date:

5.17. EMPTYING TEST
Purpose
This test will verify that the draining circuit functions correctly.
Procedure
1. WARNING: Be careful when executing this test, the wash chamber is hot.
4. At the end of the cycle, press the key to unlock the door.
5. Wait 15 seconds and then open the washer door.
6. Verify that the wash chamber has been drained.
Acceptance Criteria
At the end of the cycle, the wash chamber has been drained.
Comments:
Performed by: Date:
Reviewed by: Date:

5.18. DRAIN COOL DOWN TEST
Purpose
For washers equipped with the drain cool down option, this test will verify that the drain cool
down function works correctly.
Procedure

3. Observe the display to ensure that the temperature set point of 70°C is reached.
4. When the washer enters the Emptying phase, verify that the drain cooling valve is opened.
Acceptance Criteria
When the washer enters the Emptying phase, the drain cooling valve is opened.
Comments:
Performed by: Date:
Reviewed by: Date:

5.19. PH NEUTRALIZATION TEST
Purpose
For washers equipped with the pH neutralization option, this test will verify that the pH
neutralization function works correctly.
Procedure

3. During the Neutral. Acid phase of the Prewash 1 sequence, verify that the acid pump
is turned ON.
4. During the Recy.Acid.Neutr phase of the Prewash 1 sequence, verify that the recycling
pump remains ON.
5. During the Basic .Neutral. phase of the Acid Rinse sequence, verify that the
detergent pump is turned ON.
6. During the Recy.Basic.Neutr phase of the Acid Rinse sequence, verify that the
recycling pump remains ON.
Acceptance Criteria
The acid pump is turned ON during the Neutral. Acid phase of the Prewash 1 sequence.
The recycling pump remains ON during the Recy.Acid.Neutr phase of the Prewash 1
sequence.
The detergent pump is turned ON during the Basic .Neutral. phase of the Acid Rinse
sequence.
The recycling pump remains ON during the Recy.Basic.Neutr phase of the Acid Rinse
sequence.
Comments:
Performed by: Date:
Reviewed by: Date:

5.20. DRYING TEST
Purpose
This test will verify that the drying circuit functions correctly.
Procedure
1. WARNING: Be careful when executing this test, the drying circuit will be hot.
4. When the Hot Air phase of the Drying sequence begins, verify that the drying blower is
turned on, contactor KM3 is energized, and the drying check valve begins to heat up.
Acceptance Criteria
When the Hot Air phase of the Drying sequence begins, the drying blower is turned on,
contactor KM3 is energized, and the drying check valve begins to heat up.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21. MAIN BOARD ALARMS
There are eleven kinds of alarms on the L6HC12 board:
 Alarm if there is a low detergent level.
 Alarm if there is a low acid level.
 Alarm if there is a low detergent 2 level. (Only for washers equipped with the liquid level
sensor.)
 Alarm if there is a low lubricant level. (Only for washers equipped with the liquid level
sensor.)
 Alarm if the temperature probe is not working properly or is not connected to the board.
 Alarm if the washbasin is not drained.
 Alarm if the water temperature increase 20°C above the programmed temperature set
point.
 Alarm if the water temperature does not increase in the wash cycle when a temperature
set point has been programmed above the incoming water temperature.
 Alarm if the washbasin does not fill.
 Alarm if the door is open.
 Alarm if the water level is not corrected during the cycle.
These eleven alarms are tested in the following test protocols.

5.21.1. DETERGENT LEVEL
Purpose
This test will verify that the chemical level alarm is generated if the detergent level sensor
indicates a low level.
Procedure
1. Place the detergent suction tube in an empty container.

4. Observe the display for the WARNING !!! LACK OF CHEMIC. alarm.
5. Press the key to turn the washer OFF.
6. Complete this test by putting the detergent suction tube back in the chemical container.
Acceptance Criteria
After starting the wash program, the display shows the WARNING !!! LACK OF CHEMIC.
alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.2. ACID LEVEL
Purpose
This test will verify that the chemical level alarm is generated if the acid level sensor indicates a
low level.
Procedure
1. Place the acid suction tube in an empty container.

6. Complete this test by putting the acid suction tube back in the chemical container.
Acceptance Criteria
alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.3. DETERGENT 2 LEVEL
Purpose
For washers equipped with a detergent 2 level sensor, this test will verify that the chemical level
alarm is generated if the detergent 2 level sensor indicates a low level.
Procedure
1. Place the detergent 2 suction tube in an empty container.

6. Complete this test by putting the detergent 2 suction tube back in the chemical container.
Acceptance Criteria
alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.4. LUBRICANT LEVEL
Purpose
For washers equipped with a lubricant level sensor, this test will verify that the chemical level
alarm is generated if the lubricant level sensor indicates a low level.
Procedure
1. Place the lubricant suction tube in an empty container.

6. Complete this test by putting the lubricant suction tube back in the chemical container.
Acceptance Criteria
alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.5. FAULT PROBE
Purpose
This test will verify that the fault probe alarm is generated if a probe is faulty or not connected.
Procedure
for the washer is in the off position before disconnecting or connecting any temperature
probes.
2. Disconnect the temperature probe plug from the “K49” terminal on the main board. (Ensure
that the temperature probe plug does not contact any washer components.)
5. Observe the display for the FAULT n: 01 FAULT PROBE alarm.
6. Complete this test by reconnecting the temperature probe plug to the “K49“ terminal on the
main board.
Acceptance criteria
After starting the wash program, the wash cycle is aborted and the display shows the FAULT
n: 01 FAULT PROBE alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.6. EMPTYING FAULT
Purpose
This test will verify that the emptying fault alarm is generated if the basin is not drained.
Procedure
2. Disconnect wire 26 from contactor “KM1” and “Safety Pressurestat”. (Ensure that the wire
ends do not contact any washer components.)
5. Observe the display for the FAULT n: 02 EMPTYING FAULT alarm.
6. Complete this test by reconnecting wire 26 to contactor “KM1” and “Safety Pressurestat”.
Acceptance Criteria
After the emptying time frame has elapsed, the wash cycle is aborted and the display shows the
FAULT n: 02 EMPTYING FAULT alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.7. HEATING EXCESS
Purpose
This test will verify that the heating excess alarm is generated if the water temperature
increases 20°C above the programmed temperature set point.
Procedure
2. Disconnect wire 10 from output terminal “10” on the main board and connect it to “Terminal
Block 1” of the Test Switch Kit.
3. Using a “Jumper Wire” from the Test Switch Kit, connect the jumper wire from “Terminal
Block 1” of the Test Switch Kit to output terminal “10” on the main board.
5. Verify that the Test Switch Kit is connected as shown in the drawing below and the test
switch is in the OFF position.
Wire 10 from Main Board Wire 14 from Main Board
Terminal Terminal
Block 1 Block 2
Switch
Jumper Wire to Output Terminal 10
Test Switch Kit Connection

6. Turn ON the washer and start program 14.
7. After the washer has completed the Filling phase, turn ON the test switch.
8. Once the water temperature increases 20°C above the programmed temperature set point,
observe the display for the FAULT n: 03 HEATING EXCESS alarm.
9. Complete this test by disconnecting the Test Switch Kit and reconnecting wire 10 to output
terminal “10” and wire 14 to output terminal “14” on the main board.
Acceptance Criteria
When the water temperature increases 20°C above the programmed temperature set point, the
wash cycle is aborted and the display shows the FAULT n: 03 HEATING EXCESS alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.8. HEATING FAULT
Purpose
This test will verify that the heating fault alarm is generated if the water temperature does not
increase.
Procedure
2. Disconnect wire 14 from output terminal “14” on the main board. (Ensure that the end of the
wire does not contact any washer components.)
5. Observe the display for the FAULT n: 04 HEATING FAULT alarm.
6. Complete this test by reconnecting wire 14 to output terminal “14” on the main board.
Acceptance Criteria
After the heating time frame has elapsed, the wash cycle is aborted and the display shows the
FAULT n: 04 HEATING FAULT alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.9. NO WATER
Purpose
This test will verify that the no water alarm is generated if the proper water level is not reached.
Procedure
3. Turn OFF the cold water supply to the washer.
6. Observe the display for the FAULT n: 05 NO WATER alarm.
7. Reconnect wire 10 to output terminal “10” on the main board.
8. Complete this test by turning ON the cold water supply to the washer.
Acceptance Criteria
After the filling time frame has elapsed, the wash cycle is aborted and the display shows the
FAULT n: 05 NO WATER alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.10. DOOR OPEN
Purpose
This test will verify that the door open alarm is generated if the door input is not given at the
start of the cycle.
Procedure
5. Observe the display for the FAULT n: 06 DOOR OPEN alarm.
6. Complete this test by reconnecting wire 11 to output terminal “11” on the main board.
Acceptance Criteria
After the door lock time frame has elapsed, the wash cycle is aborted and the display shows the
FAULT n: 06 DOOR OPEN alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.21.11. FIX TO LEVEL

Purpose
This test will verify that the fix to level alarm is generated if the water level is not corrected.
Procedure
6. Verify that the Test Switch Kit is connected as shown in the drawing below and the test
switch is in the OFF position.
Wire 11 from Main Board
Terminal Terminal Jumper Wire to Output Terminal 10

Block 1 Block 2
Switch
Jumper Wire to Output Terminal 11
Test Switch Kit Connection
7. Turn ON the washer and start program 14.

8. After the washer has completed the Filling phase, turn OFF the cold water supply to the
washer and turn ON the test switch.
9. Observe the display for the FAULT n: 07 FIX TO LEVEL alarm.
10. Disconnect the Test Switch Kit.
11. Reconnect wire 10 to output terminal “10” and wire 11 to output terminal “11” on the board.
12. Complete this test by turning ON the cold water supply to the washer.
Acceptance Criteria
After the fix to level time frame has elapsed, the wash cycle is aborted and the display shows
the FAULT n: 07 FIX TO LEVEL alarm.
Comments:
Performed by: Date:
Reviewed by: Date:

5.22. COMPLETE CYCLE
Purpose
This test will verify the washer operation with all sequences programmed.
Procedure

3. Verify that the cycle runs to completion with no alarms.
Acceptance Criteria
The cycle runs to completion with no alarms.
Comments:
Performed by: Date:
Reviewed by: Date:

6. TEST INSTRUMENTS
Purpose
This test will document all test instruments utilized in the execution of this protocol.
Procedure
1. Using the table below record all test instruments utilized during the execution of this
protocol.
2. If applicable, record the calibration information for the instrument, and place a copy of the
calibration certificate in the appendix.
Equipment ID Date Calibration

Instrument Name
Number Calibrated Due
Acceptance Criteria
All test instruments utilized have been recorded in the table above. If applicable, calibration
certificates have been attached to the appendix.
Comments:
Performed by: Date:
Reviewed by: Date:

7. NON CONFORMITY LOG
Any non conformity in this protocol must be noted in the Non Conformity Log below. In addition,
a Non Conformity Form must be filled out and attached in the appendix. Each Non Conformity
Form must be individually numbered for tracking purposes.
NON CONFORMITY LOG

NCF Page
Test Sheet Name Initial / Date
# Number(s)
8. LIST OF APPENDIXES
Any documents that are added as an appendix item must be logged in the table below. In
addition, a title page should be created which includes the appendix number and title.
LIST OF APPENDIXES
Appendix
Title Document Reference
Number
Test Instrument
1 N/A
Calibration Certificates

Lus1302 - e Iq-Oq Protocol - 910lx

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Installation and Operational Qualification LUS1302 Ver.

INSTALLATION QUALIFICATION PROTOCOL

OPERATIONAL QUALIFICATION PROTOCOL

4. INSTALLATION QUALIFICATION ................................................................................ 9

5.2.1. Input Status ..........................................................................................................................................41

7. NON CONFORMITY LOG............................................................................................... 77

8. LIST OF APPENDIXES .................................................................................................... 78

Performance qualification remains the sole responsibility of the customer.

1.3. GENERAL INSTRUCTIONS

N/A means Not Applicable.

When a test indicates that a wire(s) should be disconnected or connected on the

Every test sheet contains the following elements:

Purpose: describes the reason for the test.

Procedure: describes how to perform the test.

Acceptance Criteria: describes the criteria to be met for a successful test.

Conform: if the test is successful, the conform box is checked.

Comments: a section provided to write information about the test procedure or

2. FUNCTIONING PRINCIPLE DESCRIPTION

2.1. THE COMPONENTS AND THEIR FUNCTION

Water Inlet Valves:

Water Temperature Probe:

 Prewash with or without detergent

Printed Name Company / Title Signature Initials Date

4.1. DOCUMENT VERIFICATION

4.1.1. INSTALLATION MANUAL

1. Verify that the Installation Manual is included with the washer.

Document Title Document Reference

Conform  Non Conform 

Performed by: Date:

Reviewed by: Date:

4.1.2. USER’S MANUAL

1. Verify that the User’s Manual is included with the washer.

Document Title Document Reference

Conform  Non Conform 

Performed by: Date:

Reviewed by: Date:

4.1.3. ELECTRICAL DRAWING

1. Verify that the Electrical Drawing is included with the washer.

Document Title Document Reference

Conform  Non Conform 

Performed by: Date:

Reviewed by: Date:

4.2. ACCESSORIES & OPTIONS

Conform  Non Conform 

Performed by: Date:

Reviewed by: Date:

4.3. WASHER PLACEMENT

1. Verify that the washer has been placed in a suitable location.

Conform  Non Conform 

Performed by: Date:

Reviewed by: Date:

4.4. UTILITY SUPPLIES

4.4.1. COLD WATER CONNECTION

Requirement Measured Value Result

Water pressure is between 29 and 87 PSIG

Water flow rate is a minimum of 5 GPM

Conform  Non Conform 

Performed by: Date:

Reviewed by: Date:

4.4.2. HOT WATER CONNECTION

Requirement Measured Value Result

Water pressure is between 29 and 87 PSIG

Water flow rate is a minimum of 5 GPM