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Selecting spline shafts infoSpline shafts are mechanical components that provide
anti-rotation when functioning as a linear guide or otherwise transmit torque. The
splines, grooves, or tongues are machined along the length of the shaft. They mate
with a female-splined bore, gear, bearing, or other mating component. They transfer
rotary motion in rotary drive applications or function as a linear guide when
paired with an internally-splined bearing or bushing.
Specifications
Specifications for splined shafts include the type of teeth or grooves, materials
of construction, diameter, length, and features.
Types
Spline shafts differ by the types of grooves or tongues that transmit torque.
Materials
Splined shafts are generally manufactured from metallic elements due to localized
stresses observed between the teeth or tongues of the shaft. The following
materials are the most common.
Alloy steels are ferrous alloys based on iron, carbon, and alloying elements such
as chromium, molybdenum, vanadium, and nickel. Alloy steels include hardenable
high-alloy steels, high-strength low-alloy steels, maraging steels, and other
specialty steel alloys.
Aluminum alloys provide high toughness at moderate strength levels, with good
corrosion resistance and less-than-half the density of steel.
Carbon steel is a commercial iron that contains carbon in any amount up to about
1.7 percent as an essential alloying constituent. It is malleable under suitable
conditions and distinguished from cast iron by its malleability and lower carbon
content.
Stainless steels are highly corrosion resistant, ferrous alloys that contain
chromium and/or nickel additions.
Shaft diameter
The diameter is a nominal measurement across the shaft and is manufactured to close
tolerances as it mates with a matching component. The shaft diameter is never
reduced more than is necessary to permit easy slip-fitting of components.
Length
Most shafts are manufactured to standard lengths and can be cut to a specific
length to match customer needs. Shafts should be ordered at a length that exceeds
the length of its intended use.
Features
Chamfered: To prevent stress concentrations the ends of the splines are cut at an
angle or beveled.
Shaft/hub assembly: Internal and external splines are packaged together and offered
as an assembly.
Standards
DIN 5480-1 -- Reference diameters for involute splines and spline joints