Caterpillar Brazil Ltda.

Piracicaba - Brazil - Facility 28

HEX- Predelivery Inspection (PDI)
Reference Model Serial Number Date of Inspection(mm/ dd / yyyy)
MQ5000
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

MACHINE DOCUMENTS
Check the MSO in the Co-coph and CRMC system (CBL internal System).
OEM
Verify if all check lists and AQE Card were approved.

BATTERY
This check must be accomplished before the initial start of the machine with a general key off.
Measure the battery power unit with multimeter, playing with the red battery positive pole and the black wire touches
the battery negative.
Battery Measured value
The battery should not be below 12:45 V. Front battery
CPI 211044 / 1E1245
Measured value
The battery should not be below 12:45 V. Rear battery

CAB OF MACHINE

22
5 8
3
2
22 (1)
25
4
18
20
22

7 6 9 13
21

19

1
11 14
15 16 12
10

1- Failure code Check the panel for active codes and remove logged the events codes.
Check language in the OEM and the Part book must be fixed in seat with security
2- Part book
knotting.
Check all windows and mirrors, verify cleanness, look for cracks, scratches and
3- Glasses and windshield breaks.
wiper.
Check operation and fluid level of the windshield wiper.

Open and closed all doors, verifying easy operation and correct fit.
4- Door, lock and latch
Check operation all latches and all locks with keys.

5- Lights (outside and inside) Check all lights to make sure they are working.

6- Cigarette lighter Check operation, push and wait the return in the initial position.

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 1 of 8

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 Caterpillar Brazil Ltda.
Piracicaba - Brazil - Facility 28
HEX - Predelivery Inspection (PDI)
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

Check operation.

Check operation of the level fuel gauge.

7- Panel Check operation of the battery load tester.

Check operation of the level oil pressure gauge.

Check operation on the water temperature gauge.

8- Horn Push the knob and check operation.

9- Moving alarm Check position on and off.

10- Attachments Check operation of the actuator hydraulic system by foot pedals.

11- Levers Check operation, must be operating freely and to be correct position.

12- Seat Check its adjustments in several position, suspension and cleanness/ protection.

13- Seat Belt Check installation, preservation and shelf life.

14- Decals Make sure all decals are correctly installed (w/o bubbles).

Check the cleanness and installation of the filter.

Open windows and door - Test the speed in all the positions, to keep in maximum
15- Air conditioner
speed and measure the temperature during 10 minutes with the gage next the air
exit, must be find 18ºC maximum.
Register the found temperature ( ).
16- Air heater Check operation (fan and temperature controls).

17- Hour meter Check for correct operation.

Open and closed, verifying easy operation and correct fit.

18- Cab roof (internal)
Check operation lock and latch.

19- Ether starting aid Check kit in the cabine box behind the seat.

20- Weld Check porosity, finish, lap joint, cracks and weld spatter.

21- Paints Check appearance: scratches, finish, distortion, grading, excessive grease, etc.

Check fasteners, guard and floormat (loose, damaged, missing, etc).

22- Misc. & Attachments
Check items packed: antenna and “ lock ” of the fuel tank (1).

23- Flash Status Check flash status using the system PSPS. Software_______________.

24- Product link Check product link using the system PSPS.

25 – Product Link (If applicable) Antenna is installed and configuration reviewed.

26- Gear GP-Bearing lubrication Check if the alemite fitting is damaged.

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 2 of 8

 Caterpillar Brazil Ltda.
Piracicaba - Brazil - Facility 28
HEX - Predelivery Inspection (PDI)
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

RIGHT SIDE OF MACHINE

12
A
1 19
13 11
9
2

B 5
15

4
6
7 3

Park the machine on level ground. Lower the bucket to the ground with the stick in
a vertical position. For a cold machine, maintain the hydraulic oil level in the low
1- Hydraulic oil
temperature range (B). For a machine that is at normal operating temperature,
maintain the hydraulic oil level in the high temperature range (A).
Check tight track (Must have a small bending in the frontal side).

2- Track-Gp Check if the group/serial number written on the tag are according to the MSO.

Measure the size of track shoe to validate the requested information in the MSO.

3-Track roller Check welds (porosity, finish, lap joint, cracks, etc) and Painting.

4- Carrier roller Check alignment, enclosed plug, assembly and leakage.

5- Lower rollers Check alignment, enclosed plug, assembly and leakage.

6- Final drive Check leakage, loose components and abnormal noise .

7- Front idler Check alignment and welds (porosity, finish, lap joint, cracks, etc).

Check rust,interferences and loose components.

8- Internal compartment Check radiator (leak and painting).

Check fluid level battery and appropriate battery caps. Make sure cable
connections are tight.
Open and closed all doors, verifying easy operation and correct fit.
9-Door, lock and latch
Check operation all latches and all locks with keys.

10- Weld Check porosity, finish, lap joint, cracks and weld spatter.

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 3 of 8

 Caterpillar Brazil Ltda.
Piracicaba - Brazil - Facility 28
HEX - Predelivery Inspection (PDI)
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

Verify fluid level. Machine should be in level, engine stopped and cold.
The level should be between the “LOW” and “FULL” mark.
Obs: The level should be between in the “LOW” and “FULL” mark, after test.
Verify leaks and loose components.
The mixture of coolant must comply with the OEM (1E1966B or 1E1966C) measured in ºC
(Analog refractometer) or Brix (Digital refractometer) as the tolerances below.
Relationship of the temperature measured
Measurement
by the percentage of ethylene glycol.
Coolant
Value in Celsius (Ethylene
Value at Brix (%)
11. Coolant Radiator degrees (ºC) analog Glycol) Founded
Digital Refractometer
refractometer Specified
1E1966
1E1966B - ºC
-37 °C Tolerance 31,8 °C Tolerance
37ºC
Applied between -33 ºC Applied between 29,9 (__________)
(50% of
and -54 ºC ºC and 38,5 ºC Brix
coolant)

1E1966C - ºC
-51 °C Tolerance 37,4 °C Tolerance
51ºC
Applied between -43 ºC Applied between 34,4 (__________)
(60% of
and -64 ºC ºC and 41,8 ºC Brix
coolant)

12- Air filter Check cleanness and installation.

13- Priming Pump Move plunger in and out to make sure the pump works.

Make sure all decals are correctly installed (w/o bubbles).

Make sure electric system decals are correctly installed (w/o bubbles).
14- Film (Decals)
Make sure filter air decals are correctly installed (w/o bubbles).

Make sure reservoir decals are correctly installed (w/o bubbles).

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 4 of 8

 Caterpillar Brazil Ltda.
Piracicaba - Brazil - Facility 28
HEX - Predelivery Inspection (PDI)
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

15- Generality Check nuts, bolts, fasteners, etc. Look for loose or missing.

FRONT PART OF MACHINE

6 1
2

Check welds (porosity, finish, lap joint, cracks, etc), assembly and painting.

1- Stick Check hoses assembly, interferences and leakage.

Make sure all decals are correctly installed (w/o bubbles).

Check welds (porosity, finish, lap joint, cracks, etc), assembly and painting.
2- Boom
Check hoses assembly, interferences and leakage.
Check welds (porosity, finish, lap joint, cracks, etc), adjustments and serial name
3- Bucket plate.
Check bucket tooth installation and as according MSO.

Check fasteners, weld (porosity, finish, lap joint, cracks, etc) and painting.
5- Chassis
Check if installation is correct and with legible numeration.

6- Paintings Check appearance: scratches, finish, distortion, grading, excessive grease, etc.

7- Adjust Check excessive clearance.

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 5 of 8

 Caterpillar Brazil Ltda.
Piracicaba - Brazil - Facility 28
HEX - Predelivery Inspection (PDI)
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

LEFT SIDE OF MACHINE

11

12

5
10

1
2
4

9
3
8

7
6

Check tight track (Must have a small bending in the frontal side).

1- Track-Gp Check if the group/serial number written on the tag are according to the MSO.

Measure the size of track shoe to validate the requested information in the MSO.

2- Track roller Check welds (porosity, finish, lap joint, cracks and weld spatter) and Painting.

3- Carrier roller Check alignment, enclosed plug, assembly and leakage.

4- Lower rollers Check alignment, enclosed plug, assembly and leakage.

Open and closed all doors, verifying easy operation and correct fit.
5- Door, lock and latch
Check operation all latches and all locks with keys.

6- Internal compartment Check rust,interferences and loose components.

7- Final drive Check leakage, loose components and abnormal noise .

8- Front idler Check alignment and welds (porosity, finish, lap joint, cracks, etc).

9- Main Pump Check leakage and loose components.

10- Weld Check porosity, finish, lap joint, cracks and weld spatter.

11- Fuel Tank Certify that the sealing is locking the fuel tank cap.

12- Generality Check nuts, bolts, fasteners, etc. Look for loose or missing.

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 6 of 8

 Caterpillar Brazil Ltda.
Piracicaba - Brazil - Facility 28
HEX - Predelivery Inspection (PDI)
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

BACK PART OF MACHINE

1 7
2 8
6

6 5 8

1- Rear counterweight Check installation, adjusts, decals and painting.

2- Guard of deep Check assembly, surface finish and painting.

Check oil level, leakage and loose components.

3- Engine Check if the assembly serial name plate is legible and correct.

Check functioning, noise abnormal and color of the exhaust smoke.

4- Swing motor Check level of oil, painting and assembly.

5- Weld Check porosity, finish, lap joint, cracks and weld spatter.

6- Paintings Check appearance: scratches, finish, distortion, grading, excessive grease, etc.

7- Radiator Check emptying and painting.

8- Generality Check nuts, bolts, fasteners, etc. Look for loose or missing.

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 7 of 8

 Caterpillar Brazil Ltda.
Piracicaba - Brazil - Facility 28
HEX - Predelivery Inspection (PDI)
Approved?
Description
Item to check
 Follow the sequence of the checklist for inspection in the machine. Yes No

RECORDS
1- NCs description Codify Not conformity.

2- AQE System Type not conformity in the System

3- Documents File in defined place for the area.

4- PDI Certificate Provide PDI Certificate, approve and attach with the parts book behind the seat.

Approve CMOPS system.

5- Machine Approval Approve MESA system.

The approval tag must be next to the serial plate to the machine.

RE-INSPECTION
Approval the rework identified in the PDI.
1- Inspection
To file documentation in the specific area.

2- PDI Certificate Provide PDI Certificate, approve and attach with the parts book behind the seat.

OBSERVATION

Approval Date Analyst Name

Caterpillar Form Number: 01-041128-03 - 02/26/2014 Page 8 of 8