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MODEL SPECIFICATIONS

500 kWe / 60400


Hz/ kWe / 60 Hz/Stand-by
Stationary Stand-by
120-240V,1Ø
120-240V, 1Ø
120-480V,3Ø
120-480V, 3Ø

DIESEL ENGINE-GENERATOR
ENGINE GENERATOR SET

MODEL RATINGS

S db
Stand-by 500D-MXMP-LAC
00D MXMP AC 500D-MXMJ-LAC
00D MXMJ AC 500D-MXMR-LAC
00D MXMR AC

Voltage 120/208 240 277/480

Phase 3 3 3

PF 0.8 0.8 0.8

Hz 60 60 60

kW 500 500 500

Kva 625 625 625

AMPS 1737 1505 753

skVA@30%
1490 1490 1290
Voltage Dip

Alternator
572RSL4029 572RSL4029 572RSL4027
Model

Temperature
130°C 130°C 130°C
Rise

Connection 12 WIRE 12 WIRE 12 WIRE

* skVA refers to starting kiloVolt-Amperes

www.clarkegen.com 1-866-334-4367
1
MODEL SPECIFICATIONS
500 kWe / 60400
Hz/ kWe / 60 Hz/Stand-by
Stationary Stand-by
120-240V,1Ø
120-240V, 1Ø
120-480V,3Ø
120-480V, 3Ø
STANDARD FEATURES

Engine Cooling System


• Governor, electronic • Radiator and cooling fan complete with protective guards
• Electrical system, 24 DVC • Standard ambient temperature up to 50°C (122°F)
• Cartridge type filters
• Battery rack and cables Circuit Breaker
• Lube drains piped to edge of base • UL/ CSA listed
• 3-pole with solid neutral, 3 Ø
Generator • NEMA 1 steel enclosure, vibration isolated
• Insulation system,
system Class H • Electrical stub-up
stub up area directly below circuit breaker
• Drip proof generator air intake (NEMA 2, IP23)
• Electrical design in accordance with BS5000 Part 99, IEC60034-1, NEMA MG-1.33 Automatic Voltage Regulator
• Voltage within ± 0.25% 3 Ø and ±0.50% 1 Ø at steady state from no load to full load.
Control System • Provides fast recovery from transient load changes
• Clarke GSC1 digital control panel • DVR2000E+ Standard
• Output method to PC, RS232
• DC and AC wiring harnesses Equipment Finish
• All electroplated hardware
Mounting Arrangement • Anticorrosive paint protection
• Heavy-duty
ea y duty fabricated
ab cated stee
steel base with
t lifting
t g po
points
ts • Alkyd Enamel paint for durability and scuff resistance
• Anti-vibration pads to ensure vibration isolation
• Complete OSHA guarding Quality Standards
• Exhaust outlet ready for connection to silencer pipe work • BS5000, BS5514, IEC60034, NEMA MG-1.33, NFPA 110 (with optional equipment)
• Flexible fuel lines with NPT connections • UL2200 Certification (available on most models)

Warranty Documentation
• All equipment carries full manufacturer’s two (2) year warranty • Operation and maintenance manuals provided
• Wiring diagrams included

OPTIONAL FEATURES

Enclosure Control System


• Weatherproof • No control system
• Level 1 (15 dBa reduction) • Clarke digital enhanced control panel
• Level 2 (25 dBa reduction)
• Powder coated Mounting Accessories
• Seismic vibration isolators
Silencer System-Open Unit • Spring type vibration isolators
• Industrial
• Residential Fuel System
• Critical • UL142 Listed true secondary containment, skid-mounted fuel tank base (12/24 hour
• Hospital capacity) with fuel alarm (low level/ leak detected)
• Mounting kit • Critical high fuel alarm
• Through-wall installation kits • Critical low fuel level shutdown

Engine Cooling System


• Battery heater • Coolant heater
• Lube
L b oilil ddrain
i pump • Low coolant temperature alarm
• High lube oil temperature shutdown • Low coolant level shutdown
• Lube oil sump heater • Radiator transition flange
• Coolant and fuel lines to base
Remote Annuciators
Circuit Breaker • 15-channel remote annunciator panel & horn (supplied loose)
• Auxiliary volt free contacts
• Shunt trip (100+ amp breakers) Miscellaneous Accessories
• NEMA 3R/12 Enclosures • Toolkit
• 2 Pole Single Phase • Additional operator’s manual pack
• Spec
Special
a enclosure
e c osu e co
color
o
Generator
• 80°C, 105°C, 150°C Temperature Rise Available Extended Service Contracts
• Anti-condensation heater • Extended Warranty & Service Coverage available
• Generator upgrade 1 size (3-Phase only)
• Sustained Short Circuit current of up to 300% of the Rated Current for up to Testing
10 Seconds (on PMG equipped units) • Factory test and report at both 1.0 pf and 0.8 pf
• Meets Prototype Testing Requirements per NFPA110
*Some options may not be available in all models. Not all options are listed. 2
MODEL SPECIFICATIONS
500 kWe / 60 Hz/ Stationary Stand-by
120-240V, 1Ø
120-480V, 3Ø
STANDARD EQUIPMENT
Engine Generator Digital Control Panel(s)
• Air Cleaner • NEMA MG1, IEEE and ANSI Standards Compliance for Temperature • Digital Metering, Microprocessor Based
• Oil Pump Rise and Motor Starting • Engine Parameters, Displayable
• Full Flow Oil Filter • Self-ventilated and Drip-proof • Generator Protection Functions
• Jacket Water Pump • Superior Voltage Waveform • Engine Protection
• Thermostats • Digital, Solid State, Volts-per-Hertz Regulator • SAE J 1939 Engine ECU Communications
• Exhaust Manifold • Permanent Magnet Generator (PMG) • Windows-Based Software
• Blower Fan and Fan Drive • No Load to Full Load Regulation
• Multi-lingual Capability
• Radiator- Unit Mounted • Brushless, Alternator with Brushless Pilot Exciter
• Remote Communications to Clarke Remote Annunciator
• Electric Starting Motor - 24V • 4 Pole,
Pole Rotating Field
• 7 Programmable Contact Inputs
• 130°C Stand-by Temperature Rise
• Governor- Electronic Isochronous • 7 Contact Outputs
• 1 Bearing, Sealed
• Base-Formed Steel • UL Recognized, CE Approved
• Flexible Coupling
• Charging Alternator - 24V • 116 Events Recording
• Full Amortisseur Windings
• Battery Rack and Cables • IP 65 Front Panel Rating with Integrated Gasket
• 125% Rotor Balancing
• Flexible Fuel Connectors • NFPA 110 Level 1 Compatible
• 3-Phase Voltage Sensing
• EPA Certified Engine • ± 0.25% Voltage Regulation
• 100% of Rated Load- One Step
• 3% Maximum Harmonic Content

APPLICATION DATA
Engine Fuel Consumption STAND-BY
Manufacturer MTU
At 100% of Power Rating: L/ Hr (Gal/ Hr) 125 (33.1)
Model 10V1600G80S
At 75% of Power Rating: L/ Hr (Gal/ Hr) 97 (25.6)
Type 4-Cycle
At 50% of Power Rating: L/ Hr (Gal/ Hr) 74 (19.5)
Arrangement
a ge e V-100

Displacement: L (in³) 17.5 (1,068)


Bore: cm (in) 12.2 (4.8) Cooling-Radiator System STAND-BY
Stroke: cm (in) 15.0(5.9) Ambient Capacity of Radiator: °C (°F) 50 (122)

Compression ratio 17.5:1 Maximum Restriction of Cooling Air, Intake, and 0.125 (0.5)
Discharge Side of Radiator: kPa (in. H2O)
Rated RPM 1,800
Water Pump Capacity: L/ Min (GPM) 466 (123)
Engine Governor ECU 8
M i
Maximum P
Power: St
Stand-by:
d b kWkWm (bh
(bhp)) 561 (752) Heat Rejection to Coolant: kW (BTUM) 235 (13,364)
(13 364)
Speed Regulation ± 0.25% Heat Rejection to Air: kW (BTUM) 118 (6,710)
Air Cleaner Dry Heat Radiated to Ambient: kW (BTUM) 58.6 (3,332)

Air Requirements STAND-BY


Liquid Capacity (Lubrication)
Total Oil System: L (gal) 61 (16) Aspirating*: m³/ min (SCFM) 35 (1,250)

Engine Jacket Water Capacity: L (gal) 60(15.9)


Air Flow
Ai Fl Required
R i d for
f Rad.
R d Cooled
C l d Unit:
U it *m³/
* ³/ min
i 642 (22,672)
(22 672)
System Coolant Capacity: L (gal) 99.3 (26.2) (SCFM)
* Air Density= 1.184 Kg/ M³ (0.0739 lbm/ ft³)
Electrical
Electric Volts DC 24

Cold Cranking Amps Under -17.8°C (0°F) 1000


Exhaust System STAND-BY
Fuel System Gas Temperature (Stack): °C
C ((°F)
F) 461 (862)
Fuel Supply Connection Size ¾ NPT
Gas Volume at Stack Temperature: m³/ min (CFM) 103 (3,623)
Fuel Return Connection Size ¾ NPT Maximum Allowable Back Pressure: kPa (in H20) 15 (61)
Maximum Fuel Lift: M (Ft.) 5 (16)
Recommended Fuel Diesel #2
Total Fuel Flow: L/Hr (Gal/Hr) 402 (123)
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MODEL SPECIFICATIONS
500 kWe / 60400
Hz/ kWe / 60 Hz/Stand-by
Stationary Stand-by
120-240V,1Ø
120-240V, 1Ø
120-480V,3Ø
120-480V, 3Ø
WEIGHTS AND DIMENSIONS

System Dimensions (L x W x H) Weight (Less Tank)

Open Unit 165 x 86 x 80 9434


Enclosed unit without sub-base tank 165 x 86 x 90 11045

Consult the factory for accurate weights and dimensions for your specific engine-generator set. Dimensions given in inches.

SOUND DATA

Unit Type Stand-by Full Load


Open Unit With Critical Grade Silencer (dBA) 93.5
Sound data is provided at 7 meters (23 feet).
feet)

EMISSIONS DATA RATING DEFINITONS AND CONDITIONS

Stand-by rating apply to installations served by a reliable utility source. The


Stand-by rating is applicable to varying loads for the durations of a power
outage. No overload capacity for this rating. Ratings are in accordance with
ISO 8528-1, ISO 3046-1, BS 5514, AS 2789 and DIN 6271.
The emission data listed is measured from a laboratory test
engine according to the test procedures of 40 CFR 89 or 40 CFR Power Deration Factor:
1039, as applicable. The test engine is intended to represent Altitude: Consult your local Clarke Power Generation sales person for
nominal production hardware, and we do not guarantee that every altitude derations.
production engine will have identical test results. The family Temperature: Consult your local Clarke Power Generation sales person
parent data represents multiple ratings and this data may have for temperature derations.
been collected at a different engine speed and load. Emission
results may vary due to engine manufacturing tolerances, engine
operating conditions, fuels used, or other conditions beyond our
control.

www.clarkegen.com
3133 E. Kemper Rd.
Cincinnati, Ohio 45241, USA
Tel +1-513-771-2200 Toll Free: 1-866-334-4367 G131472 REVM
Fax +1-513-771-0726 10JUL2013
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