01-11-18 Revised Shutdown Joblist

SHUTDOWN JOB DESCRIPTION (MECHANICAL)
S.NO. JOB DESCRIPTION TIME REQUIRED RESOURCES REQUIRED
WHRB 1 START TIME END TIME TOTAL TIME
1 WHRB 1 MSSV Closed 10:00PM/30-10-18 6.00 PM/02-11-18 68HRS F -Rod
2 Drum safety valve and line safety valve floating 10:00PM/30-11-18 12:00AM/31-11-18 2 Hrs Tool box set
3 WHRB 1 all manhole door opening 6:00 AM/31-11-18 9.00 AM/31-11-18 3 Hrs Tool box set
Cutting set and welding machine

4 ID Fan 1&2 manhole door fitting Work 09:00AM/31-11-2018 11:00AM/31-11-18 2 HRS and febricated man hole door
ID Fan 1&2 discharge damper Plate jamming to

5 11:00AM/31-11-2018 4.00 PM/31-11-18 5HRS Tool box set
be rectified.
High pressure water jet machine

6 Boiler 1 tube cleaning with water jet 9.00AM/31-11-18 6.00 PM/31-11-18 9 Hrs required.
7 LHS Gauge Glass body leakage to be arrested 09:00AM/31-11-2018 12.00 PM/31-11-18 3 HRS Tool box set & myca sheet
Tool box set, argon set, Cutting set

FCV bypass Manual valve passing, need valve
8 09:00AM/31-11-2018 5.00 PM/31-11-18 8HRS and welding machine ,Grinder
replaced. machine, 80 NB IBR valve.
Tool box set, argon cylinder,

CBD & MS sample line isolation valve passing to
9 5:00PM/31-11-2018 07.00 PM/31-11-18 2 HRS Cutting set and welding machine ,
be rectified. 1 '' IBR valve

SS sampling line isolation valve bonnet leakage
10 07:00PM/31-11-2018 09:00:00PM 31-11-18 2 HRS Cutting set and welding machine ,
to be arrested OR Valve replacement. 1 '' IBR valve
11 WHRB 1 Tunnel damper gear box servecing 09.00 AM/31-11-18 12.00 AM/31-11-18 3 HRS Tool box set + Greass
12 WHRB 2
13 WHRB 2 MSSV Closed 6:00:00 AM/31-11-18 6.00 PM/02-11-18 60HRS F -Rod
14 Drum safety valve and line safety valve floating 9.00 AM/31-11-18 11.00 AM/31-11-18 2 Hrs Tool box set
15 WHRB -2 all manhole door opening 11.00AM/31-11-18 01.00 PM/31-11-18 2 Hrs Tool box set
Tool box set ,Cutting set and

16 ID Fan 1&2 manhole door fitting work 09:00AM/01-11-2018 11:00AM/01-11-2018 2 HRS welding machine
ID Fan 1&2 Discharge Damper Plate jamming to

17 11:00AM/01-11-2018 03:00PM/01-11-2018 4 HRS Tool box set
be rectified

CBD & MS sample line isolation valve
18 9:00AM/01-11-2018 12:00PM/01-11-2018 3HRS and welding machine , 1 '' IBR
passing.need valve repalcement . valve
19 Boiler -2 tube cleaning with water jet 6.00PM/31-11-18 6.00AM/01-11-18 12 Hrs High pressure water jet machine.
20 LHS Gauge Glass valve body leakage to be 9:00AM/01-11-2018 12:00PM/01-11-2018 3 HRS Tool box set & molycote
arrested .
Primary superheater I/L line at thermocouple Tool box set ,Cutting set and
21 3:00PM/01-11-2018 05:00AM/01-11-2018 2 HRS
threaded joint leakage to be arrested welding machine
22 WHRB -2 Tunnel damper gear box servecing 05.00 PM/01-11-18 07.00 PM/01-11-18 3 HRS Tool box set & EP-2 grease
Boiler Drum one safety valve passing to be

23 12:00AM/01-11-2018 6:00PM/01-11-2018 6 HRS Tool box set & molycote
rectified
24 Turbine
25 STG Stop 6:00AM/31-10-2018 6:00AM/03-11-2018 72HRS F -Rod
Condenser Leak test through water filling at Hot

26 Well 10.00 AM/31-11-18 2.00 PM/31-11-18 4 HRS F-rod
27 Condenser water box manhole door opening 04 PM/31-11-18 10.00 PM/31-11-18 6 HRS Scaffolding required
TG casing drain and beed line drain line trap

28 09:00AM/01-11-2018 1:00PM/01-11-2018 4HRS Tool box set
valve to be check

Warm up vent 1st isolation valve passing to be
29 12:00PM/01-11-2018 6:00PM/01-11-2018 6 HRS Cutting set and welding machine ,
replaced 80 NB IBR valve.
High Speed Coupling Guard drain line oil leakage

30 9:00PM/01-11-2018 11:00AM/01-11-2018 4 HRS special tools
arresting work
31 Turbine fore Brg. To be checked 11:00AM/01-11-2018 10:00PM/02-11-2018 10 HRS special tools
32 Barring Gear oil seal leakage arresting work 09:00PM/01-11-2018 05:00PM/01-11-2018 9HRS special tools
33 Turbine fore Brg. RTD - 220 to be checked 4:00PM/01-11-2018 10:00PM/01-11-2018 6 HRS Tool box set
Turbine fore brg. Vibration probe XT-600 & XT-

34 4:00PM/01-11-2018 10:00PM/01-11-2018 6 HRS Tool box set
601 to be checked
35 Turbine Auxillaries

Ejector 1 & Hogger Steam Line Valve Passing ,
36 06:00PM/01-11-2018 10:00PM/01-11-2018 4 HRS and welding machine , 1 '' IBR
valve replacement on requirement valve
PRDS line Safety Valve at Deaerator floor passing

to be rectified
PRDS line TCV Valve at deaerator floor passing to

be rectified

Cutting set and welding machine ,
39 BFP 1 suction valve passing, valve to be replaced 09:00AM/02-11-2018 12:00PM/02-11-18 3 HRS 1 '' IBR valve , scaffolding
required.
BFP 1 & 2 Discharge valve passing, Valve to be Cutting set and welding machine ,
40 01.00PM/02-11-2018 9:00PM/02-11-2018 8 HRS
replaced 1 '' IBR valve , scaffolding
required.
41 CEP 1&2 Strainer Cleaning Work 10:00AM/02-11-2018 2:00PM/02-11-2018 4HRS Tool box set
Tool box ,hydra ,scaffolding ,lifting

42 Cooling Tower Riser Valve 1 to be replaced 9:00AM/02-11-2018 5:00PM/02-11-2018 8HRS belt ,
Part of the FILLS, Drift Eliminator , Nozzle

43 changing 36 HRS Tool box
44 Cooling Tower Basin Cleaning Work 09:00AM/01-11-2018 08:00PM/01-11-2018 24 HRS Rope-4,bucket-10, Mug-10 no
45 Lub Oil Cooler Cleaning Work 9:00AM/02-11-2018 06:00PM/02-11-2018 8 HRS Tool box and PVC brush
46 Generator Air Cooler Cleaning Work 2:00PM/31-11-18 8:00PM/31-11-18 6 HRS Tool box and PVC brush
47 DM Plant
48 N-Pit Cleaning work 6.00 AM/01-11-18 11.00 AM/01-11-18 5 HRS
49 Scaff Folding work for Degesher tower opening 9.00 AM/02-11-18 11.00 AM/02-11-18 2 HRS
50 Acid make Up Line Flushing Work 6.00 AM/01-11-18 7.00 AM/01-11-18 1 HRS
51 MB Acid Injection Line Flushing Work 6.00 AM/01-11-18 7.00 AM/01-11-18 1 HRS
DMF-2 Inlet Diaphragm Vlave Replacement

52 6.00 AM/01-11-18 7.00 AM/01-11-18 1 HRS
Work
N-Pit Common Discharge Valve Replacement

53 6.00 AM/01-11-18 7.00 AM/01-11-18 1 HRS
Work
DM Make Up Valve Line to Deaerator Flowmeter
54 11.00 AM/01-11-18 3.00 PM/01-11-18 4 HRS
Installation Work
55 All Rotometer Cleaning Work 6.00 AM/01-11-18 8.00 AM/01-11-18 2 HRS
8 TOTAL TIME REQUIRED

MANPOWER REQUIREMENT
Work Time
Teams Alotted (hrs)
Samir Samanta 28 Hrs
Apu Bera 26 Hrs
Tapas Paul 27 Hrs
Supradip Paria 33 Hrs
Extra manpower required for

shutdown job 31/10/18
Helper Fitter Welder Rigger
Mechanical 3 (general) + 2 (B shift) +

2 ( with IBR Welder) + 4 1 fitter cum grinder (with
(condenser manhole) IBR) +1 (other job) 1 IBR
DM Plant 6 (N pit cleaning)
Electrical 2
Instrumentation 1 1
Total 20 2 1 1
Manpower status 1/11/2018
3 (general) + 2 (G shift
Mechanical other job) + 2 ( with IBR
Welder) + 20 (CT basin 1 fitter cum grinder (with
cleaning) IBR) +1 (other job) 1 IBR 1
Electrical 2
Instrumentation 1 1
Total 36 2 1 2
Manpower status 2/11/2018
Mechanical 3 (general) + 2 (other job)

+ 2 ( with IBR Welder) + 4 1 fitter cum grinder (with
(condenser box up ) IBR) +1 (other job) 1 IBR 1
Electrical 2
Instrumentation 1 1
Total 20 2 1 2
L)
MANPOWER REQUIRED PREDECESSOR RESPONSIBILITY Remarks
THERMAX TML
TL startup vent should be open then we can shift incharge

close MSSV
Tapas fitter-1 , boiler Boiler should be pressurised shift incharge

operator-1,helper-1
Tapas fitter-1 , boiler Tunnel damper should be open and ID fan filed operator
operator-1,helper-2 shouled be stop condition.
Boiler shutdown required,ID fan should be

Apu (Fitter) +1,Labour-2 Mechanical Eng.
stop condition.
Apu -(Fitter), field Boiler shutdown required,ID fan should be shift inchrage
operator -1,helper-2 stop.
Boiler shutdown,ID fan should be stop

Boiler operator-1 Out side agency condition. And Furnace temp. Should be field operator
below 50 deg centigrade
Tapas(1 Fitter) + Helper-2 Boiler Zero pressure required Mechanical Eng.
IBR welder, 1 Fitter

cum grinder 2 helper Boiler shutdown required Mechanical Eng.
(out side agency)

cum grinder 2 helper Boiler Zero pressure required. Mechanical Eng.
(out side agency)

(out side agency)
Spare parts
Samir (1 Fitter) + 2-Helper Tunnel damper should be close condition. Mechanical Eng. required .
TL Natural cooling process shift incharge
Supradip fitter-1 , boiler Boiler should be pressured. shift incharge

operator-1,helper-1,
Supradip fitter-1 , boiler Tunnel damper should be open and ID fan Mechanical Eng.
operator-1,helper-2, shouled be stop.
Boiler shutdown required and ID fan should

Apu (Fitter) +1,Labour--2 Mechanical Eng.
be stopped.
Apu (Fitter) ,field Boiler shutdown required,ID fan should be shift inchrage
operator -1,helper-2 stop.

(out side agency)
Boiler shutdown,ID fan should be stop

Out side agency condition. And Furnace temp. Should be shift inchrage
below 50 deg centigrade
Tapas (1 Fitter) + 2-Helper Boiler Zero pressure required. Mechanical Eng.
Apu (1 Fitter) + 2-Helper Boiler Zero pressure required. C& I Eng.
Apu (1 Fitter) + 2-Helper Boiler shutdown required Mechanical Eng.
Tapas (1 Fitter) + 2-Helper Boiler Zero pressure required. Mechanical Eng.
Both boiler MSSV should be close

Turbine field operator shift inchrage
condition .
Vacuum should be Zero and CEP pump

Turbine field operator shift inchrage
should be stop condition
Out side agency fitter- Both MCW pump should be stop condition. shift inchrage
2 , hepler-4
1- fitter ,2-helper TG should be stop condition. Mechanical Eng.

Supradip (1 Fitter) + cum grinder 2 helper TG Shutdown required Mechanical Eng.
1Helper (out side agency)
Out side agency TG Shutdown required Mechanical Eng.

Samir (1 Fitter) + 2-Helper
Samir (1 Fitter) + 2-Helper Out side agency TG Shutdown required Mechanical Eng.
Out side TG Shutdown required Mechanical Eng.

Supradip (1 Fitter) + 2- agency(Triveni)
Helper
Instrument tech.-1+ Out side agency TG Shutdown required C& I Eng.

helper-1
Instrument tech.-1+
Out side agency TG Shutdown required C& I Eng.
helper-1

cum grinder 2 helper TG Shutdown required Mechanical Eng.
(out side agency)
Tapas (1 Fitter) + 2-Helper TG Shutdown required Mechanical Eng.
Instrument -1 ,supradip- TG Shutdown required C& I Eng.

(1 Fitter) + 1Helper
Samir (1 Fitter) + Helper-2 IBR-1

welder - 1, helper Deaerator out let valve should be closed. Mechanical Eng.
,Grinder -1
Samir (1 Fitter) + Helper-2 IBR-1
welder - 1, helper common feed control line isolation valve Mechanical Eng.
,Grinder -1 should be closed near front of TG bulding .
1- fitter ,2-helper out side agency CEP suction valve should be closed . fileld operator
MCW pump should be stop condition ,TG

Supradip (1 Fitter) + 2- Shutdown required And scaffolding also Mechanical Eng.
Helper,1 Rigger required.
Out side agency with MCW pump should be stop condition ,TG Spare fills
fitter +15 helper,5 no Shutdown required And scaffolding also DM plant HOD required.
rigger required inside cooling tower .
one chemist and 20 Arrange by TML TG Shutdown required DM plant HOD

helper
Apu (1 Fitter) + 3-Helper TG Shutdown required shift inchrage
Supradip fitter-1, helper- TG Shutdown required shift inchrage

4,field operator-1
6 Helper DM plant shutdown Alok Roy
Out side agency fitter- DM plant shutdown Alok Roy

1 , hepler-2
1 Chemist + 1 Helper DM plant shutdown Alok Roy

Out side agency fitter- DM plant shutdown Alok Roy
1 , hepler-2

WHRB 1
Tunnel
damper gear
box servecing
WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1 WHRB 1
Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel Tunnel
damper gear damper gear damper gear damper gear damper gear damper gear damper gear damper gear damper gear damper gear damper gear damper gear damper gear damper gear
box servecing box servecing box servecing box servecing box servecing box servecing box servecing box servecing box servecing box servecing box servecing box servecing box servecing box servecing

01-11-18 Revised Shutdown Joblist

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01-11-18 Revised Shutdown Joblist

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SHUTDOWN JOB DESCRIPTION (MECHANICAL)

S.NO. JOB DESCRIPTION TIME REQUIRED RESOURCES REQUIRED

WHRB 1 START TIME END TIME TOTAL TIME

1 WHRB 1 MSSV Closed 10:00PM/30-10-18 6.00 PM/02-11-18 68HRS F -Rod

Cutting set and welding machine

ID Fan 1&2 discharge damper Plate jamming to

High pressure water jet machine

Tool box set, argon set, Cutting set

Tool box set, argon cylinder,

Tool box set, argon cylinder,

13 WHRB 2 MSSV Closed 6:00:00 AM/31-11-18 6.00 PM/02-11-18 60HRS F -Rod

Tool box set ,Cutting set and

ID Fan 1&2 Discharge Damper Plate jamming to

Tool box set, argon set, Cutting set

Boiler Drum one safety valve passing to be

Condenser Leak test through water filling at Hot

TG casing drain and beed line drain line trap

Tool box set, argon cylinder,

High Speed Coupling Guard drain line oil leakage

31 Turbine fore Brg. To be checked 11:00AM/01-11-2018 10:00PM/02-11-2018 10 HRS special tools

Turbine fore brg. Vibration probe XT-600 & XT-

Tool box set, argon set, Cutting set

PRDS line Safety Valve at Deaerator floor passing

PRDS line TCV Valve at deaerator floor passing to

Tool box set, argon cylinder,

Tool box ,hydra ,scaffolding ,lifting

Part of the FILLS, Drift Eliminator , Nozzle

48 N-Pit Cleaning work 6.00 AM/01-11-18 11.00 AM/01-11-18 5 HRS

DMF-2 Inlet Diaphragm Vlave Replacement

N-Pit Common Discharge Valve Replacement

55 All Rotometer Cleaning Work 6.00 AM/01-11-18 8.00 AM/01-11-18 2 HRS

8 TOTAL TIME REQUIRED

Extra manpower required for

Mechanical 3 (general) + 2 (B shift) +

Mechanical 3 (general) + 2 (other job)

TL startup vent should be open then we can shift incharge

Tapas fitter-1 , boiler Boiler should be pressurised shift incharge

Boiler shutdown required,ID fan should be

Boiler shutdown,ID fan should be stop

Tapas(1 Fitter) + Helper-2 Boiler Zero pressure required Mechanical Eng.

IBR welder, 1 Fitter

IBR welder, 1 Fitter

IBR welder, 1 Fitter

Supradip fitter-1 , boiler Boiler should be pressured. shift incharge

Boiler shutdown required and ID fan should

IBR welder, 1 Fitter

Boiler shutdown,ID fan should be stop

Tapas (1 Fitter) + 2-Helper Boiler Zero pressure required. Mechanical Eng.

Apu (1 Fitter) + 2-Helper Boiler Zero pressure required. C& I Eng.

Apu (1 Fitter) + 2-Helper Boiler shutdown required Mechanical Eng.

Tapas (1 Fitter) + 2-Helper Boiler Zero pressure required. Mechanical Eng.

Both boiler MSSV should be close

Vacuum should be Zero and CEP pump

1- fitter ,2-helper TG should be stop condition. Mechanical Eng.

IBR welder, 1 Fitter

Out side agency TG Shutdown required Mechanical Eng.

Out side TG Shutdown required Mechanical Eng.

Instrument tech.-1+ Out side agency TG Shutdown required C& I Eng.

IBR welder, 1 Fitter

Tapas (1 Fitter) + 2-Helper TG Shutdown required Mechanical Eng.

Instrument -1 ,supradip- TG Shutdown required C& I Eng.

Samir (1 Fitter) + Helper-2 IBR-1