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TRAINING MANUAL CONTENTS CFBT-582-1 2

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (6)

Systems CFB MULTIFUEL BOILER

RAPP PB3 PROJECT

KVAERNER CFB- BOILER

TRAINING MANUAL

KVAERNER POWER OY
Power Generation Systems
Dep. 210 / Tuomo Keinonen / Timo Anttonen

2 2005 - 08 - 30 T. Anttonen
1 2005 - 03 - 09 T. Anttonen
0 2005 - 02 - 11 T. Anttonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by
KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\Contents_rev2.doc
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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TRAINING MANUAL CONTENTS CFBT-582-1 2

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (6)

Systems CFB MULTIFUEL BOILER

FOLDER 1 OF 2

TRAINING PLAN rev.1 30.08.2005

1. INTRODUCTION rev.1 30.08.2005

1.1 General
1.2 Reference list
1.3 Brochures

2. PROCESS DESCRIPTIONS
2.1 Introduction rev. 1 30.08.2005
2.2 Fluidized bed combustion system rev. 1 30.08.2005
2.3 Feedwater, Boiler Water and Steam System rev. 1 30.08.2005
2.4 Solid Fuel Handling System rev. 1 30.08.2005
2.5 Fuel Oil System rev. 1 30.08.2005
2.6 Sand System rev. 1 30.08.2005
2.7 Limestone System rev. 1 30.08.2005
2.8 Combustion Air System rev. 1 30.08.2005
2.9 Flue Gas System rev. 1 30.08.2005
2.10 Fly and Bottom Ash System rev. 1 30.08.2005
2.11 Sootblowing System rev. 1 30.08.2005
2.12 Pressurized Air System rev. 0 30.08.2005
2.13 Cooling Water System rev. 0 30.08.2005

3. CONTROLS
3.1 Control descriptions rev. 2 10.05.2005
3.2 Interlocking descriptions rev. 2 27.05.2005

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2004
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TRAINING MANUAL CONTENTS CFBT-582-1 2

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (6)

Systems CFB MULTIFUEL BOILER

4. MEASURE BEFORE START-UP rev. 1 30.08.2005

4.1 General inspection at the boiler plant

4.2 Preparations for the start-up of the feedwater system
4.3 Start-up preparations of boiler water and steam system
4.4 Start-up preparations of flue gas system
4.5 Start-up preparations of the air system
4.6 Oil pumping and heating station
4.7 Start-up preparations of the oil burners
4.8 Start-up preparations of solid fuel system
4.9 Start-up preparations of the fluidized bed combustion system
4.10 Start-up preparations of ash handling system
4.11 Start-up preparations of the sootblowing system
4.12 Walk around at the boiler plant

5. START-UP rev. 1 30.08.2005

5.1 Start-up of boiler plant in general

5.2 Start-up of feed water system
5.3 Start-up of the flue gas system
5.4 Start-up of the air system
5.5 Start-up of the burners
5.6 Boiler pressure increase
5.7 Starting steam generation of the boiler
5.8 Start-up of the fuel feeding line
5.9 Limestone feeding
5.10 Start-up of fluidized bed
5.11 Start-up of bottom ash removal
5.12 Start-up of the sootblowing

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2004
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TRAINING MANUAL CONTENTS CFBT-582-1 2

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Power Generation RAPP PB3 PROJECT 4 (6)

Systems CFB MULTIFUEL BOILER

6. OPERATION rev. 1 30.08.2005

6.1 Steam generation

6.2 Operation control
6.3 Operating failures
6.4 Occupational safety
6.5 Special requirements with different fuels

7. SHUTDOWN rev. 1 30.08.2005

7.1 Shutdown of boiler plant generally

7.2 Boiler shutdown
7.3 Shutdown at disturbances
7.4 Shutdown of fluidized bed
7.5 Stop oil firing
7.6 Stopping of the air and flue gas system

8. PROCEDURES DURING SHUTDOWN rev. 1 30.08.2005

8.1 Measures during shutdown

8.2 Boiler preserve procedures
8.3 Inspections

9. BOILER SAFETY AND OPERATIONAL HAZARDS rev. 1 30.08.2005

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2004
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TRAINING MANUAL CONTENTS CFBT-582-1 2

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Power Generation RAPP PB3 PROJECT 5 (6)

Systems CFB MULTIFUEL BOILER

FOLDER 2 OF 2

10. APPENDICES
10.1 Design data of the boiler rev. 0 11.02.2005
10.2 Predicted performance data of the boiler rev. 0 11.02.2005
10.3 Pressure rise curve rev. 0 11.02.2005
10.4 Boiler control curves rev. 0 11.02.2005
10.5 Temperature diagram of the superheater rev. 1 01.10.2004
10.6 Safety valves operating diagram rev. 0 11.02.2005
10.7 Drum level and feedwater tank info rev. 0 11.02.2005
10.8 PI-diagrams rev. 1 30.08.2005
10.9 Interlocking diagrams rev. 4 18.08.2005
10.10 Control diagrams rev. 3 10.06.2005
10.11 Drawings of boiler rev. 1 30.08.2005

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2004
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TRAINING MANUAL CONTENTS CFBT-582-1 2

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Power Generation RAPP PB3 PROJECT 6 (6)

Systems CFB MULTIFUEL BOILER

INDEX OF AMENDED SECTIONS DUE TO THE FINAL ACCEPTANCE OF THIS

TECHNICAL DOCUMENT:

Muutos Pvm Laatinut Kansio / Kappale Muutoksen laatu

Rev. Date Prepared by Folder / Section Revision

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2004