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Features a dense matrix impregnated ƒ Unmatched wear resistance Ideal product for high

with hard carbide to resist both “high and high hardness 58-64 RC abrasion low impact
stress” & “low stress” abrasion. even at elevated applications in the mining &
temperatures. Problem solver cement industry.

SUPERON SCHWEISSTECHNIK (I) LTD.


for most applications.
Superior to “chromium
ƒ Unmatched weldability.
carbides” & even the more
Smooth pin hole free drop
expensive “conventional Nb+
transfer deposits. Easy slag
Mo+ Cr+ W...... type
removal. High deposition
complex carbides” in
rate210% recovery.
specifically “wet” abrasion
ƒ Ultra high % of carbide applications.
forming alloys.
ƒ Excellent for “wet” & “dry” Highly versatile alloy is
high temperature strong possibly the best balance of
abrasion, friction, heat & cost & performance.
corrosion
ƒ Ultra low wear co- efficient.

SUPERGOLD 715 CCHT ƒ The ultimate combination of Hardness 64-65 HRC ƒ Flat Agitator fingers, valves, mixer
High recovery electrode ( 200%) for high abrasion resistance, paddles, screw presses, coke
hard surfacing with a deposit which is high temperature hardness Welding Current AC ; DC(+) crusher, ploughshares, ash
extremely resistant against mineral retention & corrosion plows, coke crusher segments,
abrasion combined with medium protection. screw conveyers, valves,
impact, corrosion and heat up to exhaust fans, agitator fingers,
650°C. (high% of hardness retention mill guides, mixer paddles, rake
upto 860°C) teeth in furnaces, tong bits,
slag ladles, elevator bucket-
tips etc. operation temperatures
up to 650°C.
Excellent for the protecting of
all iron based parts against
severe fine particle abrasion as
well as in applications at
elevated temperatures.

MAINTENANCE WELDING ALLOYS


FERROWEAR ULTIMA ƒ Highest “first” layer Hardness 67 - 69 HRC ƒ Flat Extreme abrasion & erosion
hardness. (1st layer itself) applications.
Universal “Dry - Extreme abrasion”
hardfacing. ƒ Diamond hard boron
Welding Current AC/ DC+/DC- Unmatched wear resistance,
Unmatched high hardness and wear carbides in a tough
In all parts subject to high
resistant boron carbide alloy - 65RC austenitic matrix.
abrasion high temperature
plus hardness ƒ Ultra high density C- Cr sand low impact; sintering
Unmatched wear life and as deposited carbides support plants, steel mills, coke oven
hardness and alloying. B4Ccarbides for plants, coal excavation,
unmatched wear & dry mining, over burden removal,
Unmatched high recovery 240% abrasion resistance road construction machinery
diamond hard alloy for the ultimate
ƒ Performs well even at crushers, conveyor screws…
performance in “dry-Extreme” metal
to earth abrasion applications under elevated temperature
severe conditions. upto800°C

Excellent for surfacings and repairs in ƒ Tungsten carbide like


mining industry, cement works steel hardness at a fraction of
plants. Sugar mills….. the cost.
Slurry Tank agitator
Roll Heads bearings Die rings Plows

Screw flight shaft bearing, Bag peckers Scalping & sizing Elevator Bucket
Slurry Tank agitator shaft hangers & gudgeon pens screws vibratory screens Rotary Screens lips

Crusher Clinker grinding Pug mill Spreader


Cage
crushers Hammer rolls augers Cones Feeder Blades Conveyor and Vertical Mixer Screws

INDIA'S FINEST WELDING ELECTRODES AUTHORISED AREA DISTRIBUTOR

SUPERON SCHWEISSTECHNIK (I) LTD.


Admin. Office. : 15-16, Old Sewa Nagar Market, Post Off: Lodhi Road,
New Delhi-110 003, INDIA
Phone : 24647252, 24647199, 24638360, 24652337, 24649831
Fax : 24623826, 24633847 E-mail : sales@superonindia.com
Web site : www.superonindia.com
I. JOINING STEELS : MS/ CAST STEEL/ LOW ALLOY STEELS- ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
CARBON STEELS….. TO THEMSELVES FERROCLAD CR ƒ Unmatched balance of Hardness 57 - 60 ƒ Flat Buckets, shovels, scrappers,
abrasion resistance- HRC. wear pads, screws,
Universal hardfacing electrode.
impact resistance and conveyors, paddles,
Superior quality 3C - 33Cr chromium cost effectiveness. Welding current: hammers (fibrizer, mincer,
SNO PRODUCT C Si Mn Ni Cr Mo V Elongation% Remarks carbide universal hardfacing alloy AC/DC+ coal crushing, cement mill…),
having excellent resistance to ƒ Unmatched weldabillity on cane cutting knives, coal
1 SUPERGOLD 060 NH 0.07 0.50 1.50 1.00 — — — 32% Ideal general use abrasion, impact, corrosion, erosion… AC and low current firing nozzles, dragline bucket
surface formed is smooth & shiny settings. Eleminates pins & links, idlers, drums….
2 FERROSTEEL LH PLUS 0.07 0.45 1.70 2.50 0.35 0.40 — 24% Higher tensile strength &exhibits superior sliding wear unbonded in landsand
resistance. blowholes.
Uniquely replaces commonly used ƒ Tough austenitic matrix
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS hardfacing alloys & provides 2-3times resists both impact &
longer wear life & protection. abrasion.
SUPERGOLD 060 NH ƒ Flexible flux coating allows Tensile Strength 610 ƒ Flat For joining and repairing boiler
bending of the electrode. N/mm 2 ƒ Vertical up plate, pipe steels, shipbuilding ƒ Superb weldability-
Extra low hydrogen – Moisture
ƒ Uniquely superior balance of ƒ Vertical down steels and cast steels. positively non cracking.
resistant steel electrode for Yield Strength 500
high tensile strength, high ƒ Horizontal Excellent for weathering
unalloyed construction steels N/mm 2 ƒ Ripple free surface
elongation & high impact values ƒ Overhead steels, such as “Corten”.
ƒ Extremely smooth - spatter and doubles “grip resistance”
Elongation 32% to fine abrasive media.
turbulence free arc transfer. Impact Energy 90J (-30OC)
ƒ Excellent self peeling slag. ƒ Can be deposited pass
ƒ Unusually good AC welding Welding current: DC Reverse overpass without slag
characteristics. (+) or AC removal.
ƒ Easy re-strike.
ƒ Completely spatter proof
FERROSTEEL LH PLUS ƒ 120% recovery, superior high Tensile Strength 800 ƒ Flat Structural & repair welds on
Higher strength version of strength AC/DC moisture N/mm 2 high strength fine grained
ƒ Vertical up
Ferrosteel LH. resistant electrode especially for Yield Strength 750 steels- cranes, earth moving
Super strong alloy for welding T-1 joining low & medium alloy ƒ Horizontal equipment, highly stressed Screws, mixer blades, pump
N/mm 2 SUPERGOLD 006 CRC ƒ Quiet smooth welding with Hardness 59-60 HRC ƒ Flat
& other heavy duty and construction steels ƒ Overhead low alloy steels/ MS self releasing slag. bodies, excavator teeth,
Elongation 24% High efficiency chromium carbide ƒ Vertical up
construction steels- superior ƒ Very low weld metal hydrogen structural components…… ƒ Short arc length-ultra low Welding Current AC ; DC+ plough shares, screw
Impact Energy 40J (-51oC) electrode for hardfacing ƒ Horizontal
crack resistance. levels heat input. presses, mineral & ore
Welding current: DC (+) ; AC 160% Recovery, Superior High – ƒ Forms shiny smooth crushing equipment, concrete
ƒ Ultra strong welds Chrome Protection pumps…
deposit with excellent sliding
wear resistance. Exhauster fan blades, hard-
ƒ Molten metal is viscous & facing chute plates...
easy to control. Allows for
Crushing & grinding
ease of use out of position.
equipment…

SNO PRODUCT C Si Mn Ni Cr Mo V W Nb HARDNESS Remarks

(B) METAL TO EARTH –SEVERE ABRASION/ EROSION/ CORROSION…..

32 SUPERGOLD 710 HCC 4.50 0.70 0.50 — 34.00 — — — — 62-64 HRC Ultra high carbide density

33 FERROCLAD NbCr 5.20 2.20 0.40 — 29.00 0.15 1.0 2.00 7.50 62-64 HRC Ideal for wet abrasion

II. JOINING STEELS : EXTREME TEMPERATURE APPLICATION 34 SUPERGOLD 715 CCHT 4.50 1.50 2.00 — 29.00 7.00 1.00 2.50 8.00 64-65 HRC Superior alloying for hot/wet/ low
stress

35 FERROWEAR ULTIMA 4.80 0.70 0.50 — 38.00 — — — B-3.00 67-69 HRC Ultimate dry abrasion alloy below
tungsten carbide alloys

SNO PRODUCT C Si Mn Ni Cr Mo V Ferrite Elongation% Remarks SUPERGOLD 710 HCC ƒ Ideally suited to applications Hardness 62- 64 HRC ƒ Flat Mainly used on pump bodies,
Number exposed to extreme mixer blades, agitator arms,
High carbide density FeCrC ƒ Horizontal
3 SUPERGOLD 070 HT 0.10 0.60 3.00 21.00 26.50 — — Fully Austenitic 30% High temperature joints “GRINDING” low stress Welding Current AC ; DC(+) concrete pumps, conveyer
hardfacing alloy
abrasion. Excellent worms and coke-oven slides.
4 SUPERGOLD 222 INHD 0.02 0.90 0.60 65.00 21.00 9.50 Nb 1.50 Fully Austenitic 43% Ultimate joining alloy Supergold 710 HCC is a heavy performance at high
coated high efficiency hardfacing temperatures upto 500°C
electrode with 170 % recovery.
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS Suitable for applications subject to
strong abrasive wear by minerals,
SUPERGOLD 070 HT ƒ Uniquily higher. Mn content for Tensile Strength 600 ƒ Flat Ovens, heat treatment, super
combined with moderate impact,
maximum resistance to N/mm2 heaters, furnace parts,
Supergold 070 HT is an AC- ƒ Vertical up medium shocks and compression as
solidification cracking & micro boilers, oven bells, cement
weldable rutile-coated electrode ƒ Vertical down well as humidity or wetness.
fissuring. Yield Strength 350 mills…. (Nickel based alloys
with an alloyed core, suitable for The weld metal is nearly free of slag.
N/mm 2 ƒ Horizontal FG 501 & 502 are however
joining corrosion-proof, highly ƒ Core wire alloyed.
superior in cases of high A buffer layer of Supergold 646 CNM
heat-proof and non scaling CrNi- ƒ Fully austenitic high ƒ Overhead
Elongation 30% temperature thermal cycling) is recommended prior to surfacing on
steels which are subject to temperature alloy.
service temperatures up to old claddings.
ƒ Exceptionally smooth spatter Impact Energy 80J (00C) Excellent for furnace
1200° C.
fee welding. construction, fittings, FERROCLAD NbCr ƒ Unmatched niobium Hardness 62- 64 HRC ƒ Flat Sizing screens, rolling mill
The electrode is also suitable for Welding current: = + / ~ / 50 V pipelines... guides, pump impellor
Universal “Wet-High & Low stress carbides in a dense work ƒ Horizontal
joint welding Cr-, CrSi-, and CrAl saugers & feed screw
abrasion” hardfacing electrode. hardening austenitic Welding Current AC/ DC+
steels and for cladding low alloy Excellent for joining 310 type ƒ Half - up shandling wet abrasive
matrix to resist both high
base metals. The weld metal steels as well as dissimilar Smooth deposits enriched with highest sands& sludges, ash plows,
and low stress abrasion,
alloy is highly hotcrack- proof. steel combinations possible % of niobium &chromium screw conveyors, valves,
especially wet abrasion.
Keep temperature as low as carbides offer an excellent agitator fingers, mill guides
possible during welding. combination of wet & dry abrasion mixer paddles, rake teeth in
resistance & high temperature furnaces, elevator bucket
Annealing to 250°C and post-weld
hardness retention of upto 650°C. tips…..
tempering to 700°C is required on
ferritic base materials.
The electrode is mainly
SNO PRODUCT C Si Mn Ni Cr Mo V W B HARDNESS Remarks used in furnace-
construction, for fittings
(B) METAL TO EARTH - IMPACT & MILD ABRASION/ GENERAL USE and pipelines.

27 SUPERGOLD 700 4.00 2.30 0.60 — 10.20 — — — — 60-65 HRC Best hardness- wear resistance ƒ Rare version of this “Super Tensile Strength 950 ƒ Flat Universal “problem solver” for welding:
GCM. SUPERGOLD 222 INHD Alloy” that works perfectly N/mm 2 ƒ Vertical up A) Ferritic SS to austenitic ss, inconel to
Inconel electrode that on small AC machines. monel, clad steel to unclad steel, nickel to
28 FERROCLAD II 4.00 1.00 0.50 — 8.50 2.00 0.50 — — 58-62 HRC Ideal general purpose hardfacing performs on AC current Yield Strength 660 ƒ Horizontal steel, inconel to inconel, ss to monel,
ƒ Welds can withstand
29 FERROCLAD IMPACT 0.40 1.00 1.00 — 9.00 1.00 1.00 — — 58-60 HRC Suitable for metal to metal impact as well as on DC current. temperature extremes N/mm 2 ƒ Overhead nichrome to steel, monel to monel….
resistance. ranging from 19000F to - ƒ Desulfurisation plants, pipes,
1400F (10500C to -1960C). Elongation 43%
containers, agitators, valves...
ƒ Welding characteristics and Impact Energy 65J (-196oC)
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS weld appearance are ƒ High temperature &cryogenic service
exceptional equipment…
SUPERGOLD 700 GCM ƒ Basic coated SMAW Hardness ƒ Flat For conveyor screws, mixer Welding current: DC Reverse
For abrasion resistance and moderate electrode for hard surfacing. ƒ Horizontal blades, pump and crusher (+) or AC ƒ Liquid gas handling equipment
impact resistance ƒ Good for severe abrasion 1 layer 59 HRc parts operation in sand, clay,
2 layers 61 HRc ƒ Half up cement, and coal. ƒ Cement mill kiln rings, burner liners,
and moderate impact
3 layers 65 HRc clinker cooler screens & supports.
resistance.
ƒ Suitable up to 5000 C. 4 layers 67 HRc ƒ Blast furnace components.
ƒ 120% Recovery
Welding Current DC (-), AC Ultra high security joints.

ƒ Surfacing & overlaying in off shore,


marine petrochemical environments on
pumps, valves & safety where high
pitting resistance and tolerance to weld
metal dilution are essential.
FERROCLAD II ƒ Excellent for severe Hardness 58-62 ƒ Flat For bucket teeth, conveyors
abrasion & moderate impact HRC screws, mixer blades, jaw
High carbon, chrome- moly- ƒ Horizontal
resistance. crushers, scrapers, crusher
vanadium protection. ƒ Half up
Welding Current AC; DC(-) mantles, pulverizer hammers,
Basic coated, excellent for sever fan blades etc……
abrasion and moderate impact
resistance.

FERROCLAD IMPACT ƒ Impact, compression Hardness 58-60 HRC ƒ Flat Hardfacing of bulldozer
&abrasion resistant blades, excavator teeth,
Super alloy for primary crushing ƒ Horizontal
chrome- vanadium – Welding Current AC; DC(+) buckets, scrappers, swing
equipment, gives super impact &
abrasion resistance moly carbides. ƒ Half up hammers, beater bars, block III. JOINING STEELS : DISSIMILAR/ DIFFICULT TO WELD STEELS
presses, crusher jaws, wheel
Excellent weldability &features a self ƒ Built-in resiliency for
rims, rollers, caterpillar
lubricating action. unprecedented impact
tracks, plough shares, running
resistance. Deposit
The deposit is tough-hardend crack surface, cutting edges etc.
stress relieves itself. SNO PRODUCT C Si Mn Ni Cr Mo V Ferrite Elongation% Remarks
resistant.
ƒ Highly efficient arc Disintegration bars from Number
Recovery of the electrode is approx spatter& slag free. combination roll crushers, 5 SUPERGOLD 080 CDS 0.08 0.90 0.80 10.20 29.10 0.50 0.10 40+ 29% Superior crack resistance
120%.
ƒ Weld metal retains agitator blades, impact & tensile strength
hardness upto 450oC breaker rotors & bars, 6 FERROGOLD 303 0.08 0.90 0.90 10.50 28.60 0.55 0.10 35+ 29% Competitive pricing high
(however markebly scarifier teeth, end bits, skip quality
softens in the range 550- hoists, grader blades, 7 FERROSTEEL PLUS 0.10 0.90 1.00 9.50 28.00 — — 30+ 28% Unique price &
7000C) screens, conveyor buckets, performance balance
power shovel teeth….
8 FERROGOLD 301* 0.03 0.90 0.90 13.50 23.50 0.10 — 15 - 18 40% Ideal balance- near
universal alloy
The combination FG 602
buffer combined with two or
more layers of Ferroclad
impact is particularly ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
successful for excavation & SUPERGOLD 080 CDS ƒ An engineered deposit Tensile Strength 910 ƒ Flat Foundry parts, mills cylinder
crushing equipment. chemistry that has the N/mm 2 supports, machine housings,
The ultimate electrode for welding ƒ Vertical up
perfect ratio of metallics to underlay before hardfacing,
all types of steels, without any Yield Strength 660 ƒ Horizontal
offer crack resistance far different types of guide rollers,
danger of cracking or breakage. N/mm 2
superior to any other brand. ƒ Overhead inlet guide nozzles, frames,
Special “FERRITE BALANCED” Elongation 29% sliding guides, crankshafts, shaft
Chemistry also serves as a ƒ Ultra high tensile strength
Impact Energy 50J 68oF bearing surfaces, lifting
“STUD PULL” electrode as well as superior
(20oC) equipment…
elongation values
Ferrite 40+ Cement / Mining: over laying
ƒ Special flux formulation
crank shafts, bearings of clinker
eliminates slag interference Welding current: DC Reverse
cooler systems…
in horizontal fillets. (+) or AC
XIII. HARFACING OVERLAY - AUSTENITIC ƒ Slag is designed to turn to
Repairs: Spring plates drill bits,
moulds, dies, chains, crane
powder making this
booms, shafts, tools, armhole
electrode ideal for “STUD
plates….
PULL” applications
SNO PRODUCT C Si Mn Ni Cr Mo V W B HARDNESS Remarks
FERROGOLD 303 ƒ Unmatched mechanical Tensile Strength 910 ƒ Flat Foundry parts, mills cylinder
properties especially ultra N/mm2 As welded) supports, machine housings,
(A) METAL TO EARTH -MILD IMPACT + ABRASION Ferrite balanced, super strength, ƒ Vertical up
high tensile strength and 1280 underlay before hardfacing,
non-cracking ultimate electrode ƒ Horizontal
elongation- “Super strong (Work hardened) different types of guide
for welding all types of steels
joints”. ƒ Overhead rollers, inlet guide nozzles,
30 FERROCLAD CR 3.80 0.90 0.40 — 33.00 — — — — 57-60 HRC Uniquely priced high Cr-C alloy without any danger of cracking or
ƒ Unmatched arcing and Yield Strength 660 frames, sliding guides,
breakage.
31 SUPERGOLD 006 CRC 3.80 1.00 0.14 0.35 37.00 0.55 — — — 59-60 HRC Superior wear resistance shielding qualities- defect N/mm2 crankshafts, shaft bearing
Ideal for repairing tools, dies, free beads. surfaces, lifting equipment…
spring steels & all dissimilar steel ƒ Uniquely perfect ratio of Elongation 29%
combinations. metallics to offer crack Impact Energy 50J (20oC) Cement / Mining: over laying
Ideal for all position repairing of resistance superior to any crank shafts, bearings of
worn parts as an underlay for other brand. clinker cooler systems…
hardfacing.
Ultra high alloy & ferrite content ƒ Special slag interference in Ferrite 35+ Repairs: pinion teeth, drive FERROWORK MN ƒ Excellent resistance to Hardness 180- 220 HB ƒ Flat Cast manganese steel
gives extreme tolerance to horizontal fillets. Self shafts, welding wear plates… impact, friction & abrasion. (As welded ) railway crossings, dredger
Non-magnetic austenitic deposit ƒ Horizontal
dilution and hot cracking peeling. Hardness 320HB buckets, crusher jaws,
penetration. Exceptional strength & Repairing tools & die steels. Heavy basic coated austenitic 400- 450HB cement girder rings,
versatility. Welding current: DC Reverse manganese- alloyed electrode for (Work hardening) austenitic manganese steel
Insensitive to surface (+) or AC “On-line” leak repairs buffer wear resistant hardfacing on building castings, crusher mantles,
contaminants. layers. machines grave mixers as well as for Welding Current AC;DC(+) swing hammers, pulverizer
ƒ Ultra low heat input. parts subject to impact and friction hammers, wear plates
abrasion. etc……

FERROGOLD 602 ƒ Withstands extreme shock, Tensile Strength 700 ƒ Flat Railways, heavy
loading & impact N/mm 2 construction& mining
Ultimate Impact resistant alloy for ƒ Vertical up
FERROSTEEL PLUS ƒ Rutile-basic electrode with Tensile Strength 800 ƒ Flat Crack repair/ Cushion/ buffer equipment - joining, overlays
manganese steels. ƒ Work hardens to greater ƒ Horizontal
austenitic-ferritic stainless N/mm 2 layers before hardfacing on Yield Strength 500 & build ups.
Adapted for welding dissimilar steels ƒ Vertical up Withstands extreme shock& impact degree than manganese
steel deposit. tool steels (dies, molds…) N/mm 2 Cushion layer prior to
(high alloyed with low alloyed steels) ƒ Horizontal steel.
Yield Strength >600 &other highly alloyed/ Extra high strength, Impact resistant, hardfacing on manganese
difficult to weld steels (tool steels, Mn ƒ Excellent work hardening& ƒ Joins & surfaces. Unique
N/mm 2 ƒ Overhead hardened steels work-hardening, electrode for joining Elongation (%) 41 steels & cast iron’s.
steels, spring steels...) & unknown crack resistance even in combination of high tensile
surfacing & building-up unalloyed & Crusher hammers.
steels. Metal deposit highly resistant to multi-pass overlays. strength, elongation, crack
Elongation (%) 28% Excellent corrosion manganese steels. Hardness 200 HB Repairing digger & shovel
cracks acids & scale to 1000°C.. ƒ Self lifting slag. resistance and quick work
&temperature resistance. (As welded ) buckets ...
Superior microstructure with excellent Extremely high crack resistance. hardening wear & impact
ƒ Ultra low heat input. Impact Energy 50J (20oC) 520 HB Anti-wear protective overlay
soft fusion, nice aspect of the bead & Contains stablising elements & resistance. (Work hardened) for
self releasing slag for crack proof build- ƒ Soft fusion with minimal special additives to prevent
Ferrite 30+ ƒ Extra high strength welds. a) Gears
up &cushioning prior to hardfacing. spattering brittleness. Impact Energy: 90J at 00C b) Drive sprockets
ƒ Available even in 1.6mm Welds do not spall.
IMP NOTE: insofar as specifically Welding Current AC ; DC+ Can be readily cut with an 104J at RT c) Tracked vehicle wheels
dia. Withstand extreme shock,
tooling applications are concerned if oxyacetylene torch. &return rollers
loading & impact.
lower hardness pick-up is desired in the Welding Current AC ; DC+ d) Rails & rail joints.
final overlays, please use “Ferrogold301” ƒ Out wears ordinary hard - e) Crusher hammers cones
as a cushion layer electrode in place of facing alloys in impact &drills.
FG 303/Ferrosteel Plus. conditions to as much as10 f) Armour Plates
to 1. IMP NOTE: remove slag &
ƒ Scaling resistant upto peen deposits between
8500C. passes. Cool naturally.
FERROGOLD 301* ƒ Tough austentic- ferritic Tensile Strength 750 ƒ Flat Ideal for “Black” to “White”
Extra strength & tough stainless steel joints- “Black” to “White” N/mm 2 ƒ Vertical up welding.
electrode for joining low alloyed/ joints. Yield Strength 530 Excellent for manganese
ƒ Horizontal FERROWORK CR ƒ High chrome manganese Hardness 200 HB ƒ Flat Rails frogs & cross pieces,
unalloyed steels with high alloyed steels/ ƒ Self removing slag. N/mm 2 steel repairs, welding high
ƒ Overhead work-hardening deposit. ( Welding condition) crossings & points, gantry
stainless steels/ casted steels ƒ Best combination of Elongation (%) 40% temperature Cr- Ni steels. Austenitic 140% recovery manganese ƒ Vertical up
500 HB tracks, drive sprocket
&manganese steels. ductility & joining strength. Excellent buffer layer before chrome deposit with exceptional ƒ Extremely high tensile
Impact Energy >55J (20oC) (Work hardened) wheels, conveyor rolls,
ƒ “Low hydrogen” technology hardfacing especially in “high resistance to impact wear resistance, &yield strength. Will not
crushers, hammers, bucket
ensures very high impact” tooling applications, corrosion, abrasion & cavitation. spall or deform
Welding Current AC ; DC+ Welding Current AC ; DC+ teeth, wear plates, shovel
resistance to weld metal especially for “Ferrotool Excellent work hardenable alloy for ƒ Ultra fast work track pads, grab tips,
porosity HT.......” hardfacing on parts which are subject hardening. impactors…. For building –
to extreme impact stress ƒ Excellent crack up or final layers on
IMP: FG 302/602 should necessarily resistance by absorbtion manganese steels, low alloy
be used as a buffer layer prior to of internal stresses. & low carbon steels…
surfacing/building up with this alloy. IMP NOTE: remove slag
&peen deposits between
Ferross B&W contains additionally 2.5 Mo for added heat & corrosion resistance. passes. Cool naturally.

IV. JOINING STEELS : MANGANESE STEELS

SNO PRODUCT C Si Mn Ni Cr Mo V Ferrite Elongation% Remarks XII. HARDFACING OVERLAY - MARTENSITIC


9 FERROGOLD 302 0.10 0.90 6.00 9.00 19.50 — — 3-5 40% Manganese steels/ tool steels- SS Core

10 FERROGOLD 602 0.10 0.90 6.00 9.00 19.50 — — 3-5 41% Manganese steels/ tool steels- MS Core
SNO PRODUCT C Si Mn Ni Cr Mo V W B HARDNESS Remarks

ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS (A) METAL TO METAL
FERROGOLD 302 ƒ Rare Combination of Tensile Strength 690 ƒ Flat Welding & repairing difficult
to weld steels, manganese & 26 FERROCLAD I 0.50 1.00 1.00 — 8.50 1.50 1.80 — 0.20 60-63HRC Unique high hardness without relief
Non-magnetic high manganese toughness, crack resistance & N/mm 2 ƒ Vertical up
armour steels, steels with cracks
stainless steel electrode for joining impact resistance. Yield Strength 510 ƒ Horizontal high sulfur & phosphorus
manganese steels, to them selves as ƒ Austenite with 5 FN N/mm 2
ƒ Overhead contents… railways, mining… FERROCLAD I Hardfacing and repairs of
well as to other steel without preheat. ƒ Easy position welding. Elongation (%) 40% ƒ Resistant to wear, impact & Hardness 60 – 63HRC ƒ Flat
ƒ Easy & complete slag Buffer layers before cold Hardfacing electrode resistant to wear, compression screw conveyors, bucket
Excellent for buffering& cladding on Impact Energy 80J Welding Current AC ; DC+ ƒ Horizontal
removal, qualities as are hardfacing on manganese abrasion, impact & compression. teeth, dipper teeth, cutting
manganese steels as well as welding at +200C ƒ Vertical up
generally not found in steels as well as cast Irons. tools, crusher jaws,
of hard to weld steels. Basic coated all position hardfacing
manganese steel joining & Hardness 220HB . ploughshares, etc………
Weld metal is not susceptible to electrodes for application subject to
buffering electrodes. (As Welded) impact, compression and abrasive
cracking &possesses high 450HB
deformation capacity. Joins ƒ Resists scaling upto850oC wear. For anti wear application on
(Work Hardened) carbon steel and manganese steel.
manganese steels to themselves,
armour steels as well as to non – Welding Current AC ; DC+
alloy & alloy structural& heat treatable
steels.
FERROGOLD 602 ƒ Withstands extreme shock, Tensile Strength 700 ƒ Flat Railways, heavy
construction& mining FERROGOLD 404 ƒ Unique “pulsed arc” Tensile Strength 420 ƒ Flat Aged & eroded or very thin
Ultimate Impact resistant alloy for loading & impact N/mm 2 ƒ Vertical up
equipment - joining, overlays shallow penetration N/mm 2 sections of cast irons.
manganese steels. ƒ Work hardens to greater Pure nickel “pulsed arc” non-cracking ƒ Vertical up
Withstands extreme shock& impact degree than manganese steel. Yield Strength 500 ƒ Horizontal & build ups. cast iron with the ultimate tensile minimises heat affected Whenever minimum “HAZ” &
zone hardening. Yield Strength 300 ƒ Vertical down
Extra high strength, Impact resistant, ƒ Joins & surfaces. Unique N/mm2 Cushion layer prior to strength, crack resistance & ultimate machinability are
N/mm 2 ƒ Horizontal
work-hardening, electrode for joining combination of high tensile hardfacing on manganese machinability. ƒ “Low temperature” gentle criteria’s.
Elongation (%) 41
surfacing & building-up unalloyed & strength, elongation, crack steels & cast iron’s. Ideal for repairing very thin or eroded globular arc transfer. Elongation (%) 30 ƒ Overhead ‘NIHARD’ repairs Ideal cast
manganese steels. resistance and quick work Hardness 200 HB
Crusher hammers. Repairing sections of cast iron. ƒ Weld deposits are iron welding electrode for
Extremely high crack resistance. hardening wear & impact (As welded ) Hardness 150 HB
digger & shovel buckets ... extremely soft practically all types of cast
Contains stablising elements & special resistance. Requires absolutely no preheating.
520 HB Anti-wear protective overlay &machinable due to Welding Current AC ; DC+ iron
additives to prevent brittleness. ƒ Extra high strength welds. Offers low viscosity slag enabling minimal dilution.
(Work hardened) for
Welds do not spall. welding pass on pass without need for
Can be readily cut with an Withstand extreme shock, a) Gears slag removal. ƒ High tensile strength
Impact Energy: 90J at 0 C0

oxyacetylene torch. loading & impact. b) Drive sprockets &high elongation cast iron
104J at RT welding electrode for
ƒ Out wears ordinary hard - c) Tracked vehicle wheels
facing alloys in impact Welding Current AC ; DC+ ultimate strength and
& return rollers
conditions to as much as10 crack resistance.
d) Rails & rail joints.
to 1.
e) Crusher hammers
ƒ Scaling resistant upto850oC.
cones &drills
f) Armour Plates
IMP NOTE: remove
slag &peen deposits
between passes. Cool
naturally.

VI. JOINING CAST IRON : FERRO-NICKEL


V. JOINING CAST IRON : PURE NICKEL

SNO PRODUCT C Si Mn Ni Cr Mo Fe Elongation% Remarks

SNO PRODUCT C Si Mn Ni Cr Mo Fe Elongation% Remarks 13 FERROGOLD 402 1.00 1.00 0.50 60.00 — — Bal 20 60% Nickel core wire

11 FERROGOLD 403 0.40 0.20 0.10 Bal — — 0.50 Max 30 99% nickel core wire 14 FERROCAST GCI 1.50 1.50 0.50 55.00 — — Bal 18 55% Nickel core wire

12 FERROGOLD 404 1.00 0.50 0.20 Bal — — 0.50 Max 30 99% nickel core wire + pulsed arc

ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS


FERROGOLD 402 ƒ Unmatched crack resistance. Tensile Strength 500 ƒ Flat Welders choice for virtually
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
Welds without preheating on N/mm 2 all types of cast iron (grey,
High strength, non-cracking multi- ƒ Vertical up
FERROGOLD 403 ƒ Gives perfect machinable Tensile Strength 380 ƒ Flat Anchoring or buttering layers practically any Cl-Cl or Ci-steel modular, malleable, ductile,”
position, universal machinable ƒ Vertical down
welds without hard spots, on N/mm 2 prior to using nickel – iron joining - easy trouble free quick Yield Strength 350 NI resist”, “meehanite”….)
Soft, very machinable 99%nickel cast ƒ Vertical up electrode for cast iron.
practically all types of cast cast irons. Especially when cast iron repairs. N/mm 2 ƒ Horizontal Including joining cast iron
iron electrode featuring a totally ƒ Vertical down Gives perfectly machinable welds parts to steel.
iron. Yield Strength 270 repairs are being done without ƒ Unmatched low heat input and ƒ Overhead
nonconductive flux coating. on all types of cast iron-ductile,
N/mm 2 ƒ Horizontal preheating on “Difficult” cast low dilution-minimum HAZ. No Elongation (%) 20 Machine housings, engine
Generation II machinable electrode for ƒ Unusually strong arc nodular &malleable cast irons.
Irons. cracking or overheating even blocks, gear boxes, pumps
cast iron-welds practically any type drive penetrates oil & ƒ Overhead Ideally suited for the repair of
Elongation (%) 30 Repairing engine blocks, under difficult AC amperage. Hardness 165HB &valves, tables, supports
of cast iron. grease easily meehanite dies.
exhaust pipes, pump & valve Fully machinable joints even on &machine frames…..
Stable arc characteristics also provide ƒ Non - conductive flux Hardness 155 HB Requires no base metal pre- the hardest CI. Welding Current AC ; DC+
bodies.
uniform low penetration and minimum coating does not side arc heating in most cases.
ƒ Unmatched tensile strength hand
dilution. even after being heated. Welding Current AC ; DC+ . “Makes cast iron welding as easy joint fusion – strong durable
Ideal for welding in deep
as MS welding”. repairs on practically any type
recesses or close
of cast iron.
quarters.
ƒ Extremely strong “controlled
ƒ Excellent positional blast” arc drive strongly
welding. penetrates surface contaminants
ƒ Outstanding elongation (oil, scale, oxides…) & burns
allows the weld metal to them off before weld metal
stretch to prevent transfer.
cracking. ƒ Special slag composition can be
welded over without creating
porosity.
ƒ Extra nickel content ensures
crack resistant machinable
welds.
FERROGOLD 602 ƒ Withstands extreme shock, Tensile Strength 700 ƒ Flat Railways, heavy
construction& mining FERROGOLD 404 ƒ Unique “pulsed arc” Tensile Strength 420 ƒ Flat Aged & eroded or very thin
Ultimate Impact resistant alloy for loading & impact N/mm 2 ƒ Vertical up
equipment - joining, overlays shallow penetration N/mm 2 sections of cast irons.
manganese steels. ƒ Work hardens to greater Pure nickel “pulsed arc” non-cracking ƒ Vertical up
Withstands extreme shock& impact degree than manganese steel. Yield Strength 500 ƒ Horizontal & build ups. cast iron with the ultimate tensile minimises heat affected Whenever minimum “HAZ” &
zone hardening. Yield Strength 300 ƒ Vertical down
Extra high strength, Impact resistant, ƒ Joins & surfaces. Unique N/mm2 Cushion layer prior to strength, crack resistance & ultimate machinability are
N/mm 2 ƒ Horizontal
work-hardening, electrode for joining combination of high tensile hardfacing on manganese machinability. ƒ “Low temperature” gentle criteria’s.
Elongation (%) 41
surfacing & building-up unalloyed & strength, elongation, crack steels & cast iron’s. Ideal for repairing very thin or eroded globular arc transfer. Elongation (%) 30 ƒ Overhead ‘NIHARD’ repairs Ideal cast
manganese steels. resistance and quick work Hardness 200 HB
Crusher hammers. Repairing sections of cast iron. ƒ Weld deposits are iron welding electrode for
Extremely high crack resistance. hardening wear & impact (As welded ) Hardness 150 HB
digger & shovel buckets ... extremely soft practically all types of cast
Contains stablising elements & special resistance. Requires absolutely no preheating.
520 HB Anti-wear protective overlay &machinable due to Welding Current AC ; DC+ iron
additives to prevent brittleness. ƒ Extra high strength welds. Offers low viscosity slag enabling minimal dilution.
(Work hardened) for
Welds do not spall. welding pass on pass without need for
Can be readily cut with an Withstand extreme shock, a) Gears slag removal. ƒ High tensile strength
Impact Energy: 90J at 0 C0

oxyacetylene torch. loading & impact. b) Drive sprockets &high elongation cast iron
104J at RT welding electrode for
ƒ Out wears ordinary hard - c) Tracked vehicle wheels
facing alloys in impact Welding Current AC ; DC+ ultimate strength and
& return rollers
conditions to as much as10 crack resistance.
d) Rails & rail joints.
to 1.
e) Crusher hammers
ƒ Scaling resistant upto850oC.
cones &drills
f) Armour Plates
IMP NOTE: remove
slag &peen deposits
between passes. Cool
naturally.

VI. JOINING CAST IRON : FERRO-NICKEL


V. JOINING CAST IRON : PURE NICKEL

SNO PRODUCT C Si Mn Ni Cr Mo Fe Elongation% Remarks

SNO PRODUCT C Si Mn Ni Cr Mo Fe Elongation% Remarks 13 FERROGOLD 402 1.00 1.00 0.50 60.00 — — Bal 20 60% Nickel core wire

11 FERROGOLD 403 0.40 0.20 0.10 Bal — — 0.50 Max 30 99% nickel core wire 14 FERROCAST GCI 1.50 1.50 0.50 55.00 — — Bal 18 55% Nickel core wire

12 FERROGOLD 404 1.00 0.50 0.20 Bal — — 0.50 Max 30 99% nickel core wire + pulsed arc

ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS


FERROGOLD 402 ƒ Unmatched crack resistance. Tensile Strength 500 ƒ Flat Welders choice for virtually
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
Welds without preheating on N/mm 2 all types of cast iron (grey,
High strength, non-cracking multi- ƒ Vertical up
FERROGOLD 403 ƒ Gives perfect machinable Tensile Strength 380 ƒ Flat Anchoring or buttering layers practically any Cl-Cl or Ci-steel modular, malleable, ductile,”
position, universal machinable ƒ Vertical down
welds without hard spots, on N/mm 2 prior to using nickel – iron joining - easy trouble free quick Yield Strength 350 NI resist”, “meehanite”….)
Soft, very machinable 99%nickel cast ƒ Vertical up electrode for cast iron.
practically all types of cast cast irons. Especially when cast iron repairs. N/mm 2 ƒ Horizontal Including joining cast iron
iron electrode featuring a totally ƒ Vertical down Gives perfectly machinable welds parts to steel.
iron. Yield Strength 270 repairs are being done without ƒ Unmatched low heat input and ƒ Overhead
nonconductive flux coating. on all types of cast iron-ductile,
N/mm 2 ƒ Horizontal preheating on “Difficult” cast low dilution-minimum HAZ. No Elongation (%) 20 Machine housings, engine
Generation II machinable electrode for ƒ Unusually strong arc nodular &malleable cast irons.
Irons. cracking or overheating even blocks, gear boxes, pumps
cast iron-welds practically any type drive penetrates oil & ƒ Overhead Ideally suited for the repair of
Elongation (%) 30 Repairing engine blocks, under difficult AC amperage. Hardness 165HB &valves, tables, supports
of cast iron. grease easily meehanite dies.
exhaust pipes, pump & valve Fully machinable joints even on &machine frames…..
Stable arc characteristics also provide ƒ Non - conductive flux Hardness 155 HB Requires no base metal pre- the hardest CI. Welding Current AC ; DC+
bodies.
uniform low penetration and minimum coating does not side arc heating in most cases.
ƒ Unmatched tensile strength hand
dilution. even after being heated. Welding Current AC ; DC+ . “Makes cast iron welding as easy joint fusion – strong durable
Ideal for welding in deep
as MS welding”. repairs on practically any type
recesses or close
of cast iron.
quarters.
ƒ Extremely strong “controlled
ƒ Excellent positional blast” arc drive strongly
welding. penetrates surface contaminants
ƒ Outstanding elongation (oil, scale, oxides…) & burns
allows the weld metal to them off before weld metal
stretch to prevent transfer.
cracking. ƒ Special slag composition can be
welded over without creating
porosity.
ƒ Extra nickel content ensures
crack resistant machinable
welds.
ƒ Easy to machine tough Surfacing of rails & switches, FERROCAST GCI ƒ Economical high quality Ferro- Tensile Strength 500 ƒ Flat Joining cast iron &
FERROGOLD 601 Hardness 33–38 HRC ƒ Flat
weldments. roller guides, slide ways… Graphited, All Purpose Nickel – Nickel with good crack N/mm2 steels…pump casing, water
Super build-up electrode ƒ Vertical up ƒ Vertical up
ƒ Is great for using as a base Iron Electrode. resistance. bodies, motor casings, C.I.
Welding Current AC ; DC + DC (–) ƒ Vertical down
Tough build-up fully machinable wear on large fills before ƒ Horizontal Build up before hardfacing / Yield Strength 350 elbows, filling blow holes…
For welding of grey cast iron with
resistant crack free deposits offering hardfacing overlays. ƒ Overhead Re-building dies. laminar and globular graphite N/mm 2 ƒ Horizontal
superior compression &impact ƒ All position capabilities structure and malleable cast iron. ƒ Overhead
resistance & unique ease & speed of allows for cladding in Build up & cushion layers on Also for joints of cast iron (GGL –
use. positions. forging die cavities, and GGG – Types) with unalloyed Hardness 175HB
Excellent for build -up &cladding of all ƒ Excellent for overlaying mandrels, gear teeth, chains, steels. The weld metal is easy to
carbon & low alloy steels, structural even on high carbon or low sprockets, punches, blades, machine and crack resistant. Elongation(%) 18
steels, general purpose cast steels & alloy steels where cracking drawing dies coupling, rope Deposit and base metal are
rail steels. can be a problem with winches tractor shoes, mine approx. of the same color. Soft Welding Current AC ; DC+
ordinary electrodes. car wheels, jack bits, welding electrode has good wetting
Outstanding weldability gives non
ƒ Excellent operation even on sprockets, concrete mixer abilities.
cracking deposits even on heavy
low voltage AC machines. blades, roll ends, rollers,
overlay &thick multi-pass build-ups.
ƒ Weld pass on pass without water well drill bits, clutch
Excellent for flame hardening. need for chipping slag. faces, gear teeth, shafts….
ƒ Straight polarity (DC -)
option doubles build up
speed.
ƒ Heavy thicknesses will not
crack.
ƒ Excellent for flame or pack
hardening.
VII. JOINING CAST IRON : NICKEL FREE
FERROFILL 320 ƒ High creep & wear Hardness 36 -40 HRC ƒ Flat Rail frogs & crosspieces,
resistance. (without treatment) hammers, wobblers,
Electrode for tough, hard and impact ƒ Vertical up
Can be “Flame” hardened. excavators, pinions,
resistant surfacings, especially for ƒ Horizontal
Welding Current AC ; DC+ couplings, tail bars,
medium manganese steels, (rail frog ƒ Super Cr-Ni-Mo alloy.
ƒ Overhead keyways, gear teeth dozer SNO PRODUCT C Si Mn Ni Cr Mo Fe Elongation% Remarks
and cross pieces repair/ armouring of
sprockets… use either as a
worn out parts on rails surfaces and 15 FERROGOLD 400 0.15 0.05 0.65 — — — Bal 20 Seals in contaminants prior to using
buffer or as a final layer.
flanks). Nickels.
Highly suitable for wear –
loaded machine members of
unalloyed and low alloyed ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
steels having dragged and
crushing load. For example FERROGOLD 400 ƒ Easily clads heat oxidized Tensile Strength 440 ƒ Flat Furnace gates, oil saturated
worms, toothed gears, and Nickel free cast iron problem solver, and oil impregnated N/mm 2 ƒ Vertical up cast iron, foundry casting
gear parts. The weld metal is seals in porosity generating castings repairs, steel to cast Iron
Yield Strength 360 ƒ Vertical down welding.
still machinable. Resists contaminants prior to finish welding ƒ Perfect color match to
severe impact. with nickels cast iron N/mm 2 ƒ Horizontal
ƒ Overhead Underlaying / anchoring
ƒ Non-conductive flux Elongation (%) 20 contaminated cast iron.
coating

Hardness 39HRC

Welding Current AC ; DC+

XI. MANGANESE STEEL BUILD UP

SNO PRODUCT C Si Mn Ni Cr V Mo CUSHION Remarks

22 Supergold 400 NM 0.45 0.30 14.0 4.0 3.00 — 0.30 Cushion layer not needed Ideal balance of cost & VIII. JOINING - ALUMINIUM BRASS/BRONZE
performance

23 Ferrowork Mn 0.50 0.40 13.0 3.50 5.00 0.30 - Cushion layer not needed Economical

24 Ferrogold 602 0.10 0.90 6.00 9.00 19.00 - - Cushion layer not needed Ideal high impact grip
SNO PRODUCT C Si Mn Ni Fe Al Cu Elongation% Remarks
25 Ferrowork Cr 0.80 0.70 16.00 - 14.00 - - Ferrogold 302/ Ferrogold 602 Fastest work hardening & best
wear resistance 16 FERRO ALUM — 5.25 0.04 — 0.80 Bal 0.23 18% 5% Silicon aluminium electrode
17 FERROGOLD 503 — 0.05 0.01 0.05 0.10 Sn 8.00 Bal 18% AC- DC Tin Bronze electrode
18 FERRO CU-UNI — 0.60 13.70 2.90 3.00 5.60 Bal 20% High strength Ni/ Al/ Mn bronze
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS electrode.

SUPERGOLD 400 NM ƒ Spray transfer allows for Hardness 170-220 HB ƒ Flat For repair of rail equipment
smooth uniform overlays. (as welded) and construction equipment ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
Joining and cladding electrode for ƒ Horizontal
manufactured of manganese For arc welding aluminums
manganese steel that can be flame ƒ Work hardens easily in Work Hardened 380-500 HB ƒ Vertical up FERRO ALUM ƒ Unique self lifting slag. Tensile Strength 250 ƒ Flat
steel. alloyed with copper, silicon,
cut service. 5% silicon aluminum arc welding ƒ Pure white long shelf life N/mm 2 ƒ Horizontal
Welding Current DC (+) or AC ƒ Overhead extruded flux coating and magnesium. Also
ƒ Rare alloy that can be electrode with exclusive self lifting
outlasts conventional Yield Strength 50 excellent for joining dissimilar
flame cut. slag.
products in moisture N/mm 2 grades of aluminum.
resistance.
ƒ Available in harmetically Elongation (%) 18
sealed PURE
ALUMINIUM pull ring cans Welding Current DC+
for extended shelf life.
Unmatched high hardness and high ƒ Reduces need for pre- ƒ Hot & cold shear
FERROGOLD 503 ƒ Unmatched capacity to Tensile Strength 340 ƒ Flat Building up worn out shafts, toughness - 57RC plus on tool and die heating on crack blades.
repair weld a variety of N/mm 2 bushings, pump rotors, valve steels without heat treatment or relief sensitive steels. ƒ Rotary shear knives.
“Super versatile” universal AC/DC
copper alloys including seats, turbines shoes cracks.
bronze welding electrode ƒ Gives super hard & tough ƒ Forming & drawing
bronze to steels and cast Yield Strength 210 dies…
Ideal for build-up use & provides Unmatched versatality-suitable to welds which maintain a
iron N/mm 2 Excellent anti friction
outstanding weldability and wear dies and tools working in both hot and very sharp edge without
properties for hardfacing
resistance. ƒ Unmatched low heat input. cold condition. heat treatment.
Elongation (%) 18% sliding guides, bearings,
Minimum need for ƒ Extraordinary wear
Will not cause overheating of jobs shaft surfaces… best color
preheating. Suitable for both resistance to impact,
match & wear resistance.
Super versatile electrode for copper big and small jobs. shock, abrasion & heat
alloys Hardness 105 HB
ƒ Unmatched AC-DC welding- Bronze foundry salvage (upto 500ºC).
Joins wide variety of dissimilar extremely user friendly for Welding Current AC ; DC- ƒ Provides multi pass
metals. quick bronze repairs. Faster capabilities-will not crack.
Reduces heat damage or need for and more reliable than torch
pre-heating. welding.
ƒ Unmatched wear &corrosion FERROTOOL HT ƒ Chrome – tungsten- Hardness 40-41HRC ƒ Flat Hot forging dies & hammers
resistance in anti-friction vanadium high temperature ( Single layer) cutting tools, hot working
Martensitic steel deposit containing ƒ Vertical up
overlays. Excellent color abrasion &impact tools, trimming & blanking
fine carbides of W, Cr & V. Excellent ƒ Horizontal
matching for salvaging protection. 43-47HRC dies, shear blades, press dies
resistance to metal- metal wear and
bronze castings. High (4 layers) & punches, hot shearing
“Hot hardness” retention upto 550°C. ƒ Soft fusion, no spatters,
strength for building up worn knives.
self releasing slag.
parts. Fully machinable 50HRC
ƒ EDM machining is (After tempering)
ƒ Unique 8 SN alloyed core recommended.
wire. 20 - 25 HRC
(soft annealed @ 8000C
FERRO CU-UNI ƒ Universal electrode safely Tensile Strength 650 ƒ Flat ƒ Joining and surfacing
repairs all grades of N/mm 2 parts subject to service in IMP: Use Ferrotrode 312 as a buffer layer electrode for best results
Very high strength nickel manganese
aluminium bronzes. marine environments and Re-edging HSS tools & dies,
aluminium bronze electrode with extra Yield Strength 450 FERROTOOL HSS ƒ “Stay- sharp” deposits that Hardness 59-62 HRC ƒ Flat
Resists corrosion, sea water. shears, punches & piercing
wear resistance N/mm 2 High- speed tool steel electrode are ideal for cutting &high-heat ( after welding) ƒ Vertical up
cavitation, erosion, and ƒ Pump impellors tools, drills, cutting blades,
Elongation (%) 20 usage. 63-65HRC
metal to metal wear. ƒ Dissimilar joints between Superior C-Cr-Mo-W martensitic ƒ Horizontal milling cutters, broaches,
ƒ Gives hardness as applied (After tempering)
Hardness 155HB steels & copper alloys. deposit resistant upto 650°C. lathe tools, boring bars,
ƒ Unique strength & crack to 62RC. 60-63HRC
ƒ Overlays on cast iron, cutters, punches, scrapers,
resistance Welding Current DC+ Exceptional sharpness &cutting edge (after oil hardening)
steels & copper alloys. ƒ Requires no heat treating. chisels, knives, ingot
retention even at elevated
temperatures. ƒ Tough crack resistant non- Welding Current AC/ DC+ tongs....
Highly alloyed- out performs ordinary porous deposits. Reduces cost
& inventories of tools- special Also useful as high hardness
high speed steels. Alloy was
“sharp edge” tools can be “non-relief cracking”
formulated for welding ‘D’ & ‘M’ series
quickly made-up using low cost hardfacing.
of tool steels. Has the desired
characteristics for hardness, easy to machine steels &
toughness & dimensional stability. overlayed with Ferrotool HSS

With stands more shock than


tungsten carbide-retains “Razor-Sharp
“cutting edge sharpness. IMP: Use Ferrotrode 312 as a buffer layer electrode for best results

IX. TOOLING
X. NON - MANGANESE STEEL BUILD UP-MS, CARBON STEELS, TOOL STEELS
S NO PRODUCT C Si Mn Ni Cr Mo V W Elongation% Remarks

19 FERROGOLD 600 0.35 0.85 0.45 — 5.25 1.80 1.20 — 54-57HRC Universal SNO PRODUCT C Si Mn Ni Cr Mo V HARDNESS (RC) Remarks

20 FERROTOOL HT 0.25 0.30 0.50 — 2.50 — 0.60 4.50 45-47 HRC Hot forging 22 SUPERGOLD 002 MB 0.07 0.45 1.60 0.60 1.50 0.20 - 25- 27 Toughest
48-50HRC(Tempering)

21 FERROTOOL HSS 0.90 0.30 0.50 — 4.50 8.00 1.50 2.00 59-62 HRC Cutting edges 23 FERROGOLD 601 0.25 0.60 0.80 0.75 1.50 0.20 - 33- 38 Best balance of compression & impact resistance
63-65HRC(Tempering)

IMP: Also available range of “Stellites” – 6, 12, 21 24 FERROFILL 320 0.20 0.40 0.95 0.30 2.10 1.00 - 36- 40 Highest Hardness

ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS

FERROGOLD 600 ƒ Welds practically all tool, Hardness 54–57 RC ƒ Flat Recommended for the For underlayments on carbon
ƒ Very tough alloy for Hardness : 25-27 HRC ƒ Flat
die & mold steels quickly& repair& hardfacing of: SUPERGOLD 002 MB and low alloy steels, also as
Tungsten free universal tool steel ƒ Vertical up underlayments or medium 270HB ƒ Horizontal
electrode. easily in “hardened” Welding Current AC ; DC+ DC (–) ƒ Hot & cold working a stand alone overlay for
ƒ Horizontal High build-up electrode depositing hard tough overlays.
conditions. trimming dies. ƒ Vertical up medium hard tough build-ups
Unmatched weldability on practically weldmetal that resists extreme Welding Current DC+, AC
ƒ Weld metal maintains many ƒ Forming & blanking compressive stresses. ƒ Excellent machinability. on rails, shafts, etc.
any type of tool and die steel in
hardened condition including the most of the properties of H13 dies.
Electrode with a semi-hard and ƒ Excels in vertical and
“temperamental” crack prone steels in tool steel. capabilities - will
machinable deposit for rebuilding and horizontal position welding
most cases without preheating. not crack.
surfacing. The weld deposit is dense
and resist deformation, compression
and high impact. Applied as cushion
layer prior to hard facing, for buildup of
worn parts like rails, drive sprockets,
gear teeth, chains, and wheels.
Unmatched high hardness and high ƒ Reduces need for pre- ƒ Hot & cold shear
FERROGOLD 503 ƒ Unmatched capacity to Tensile Strength 340 ƒ Flat Building up worn out shafts, toughness - 57RC plus on tool and die heating on crack blades.
repair weld a variety of N/mm 2 bushings, pump rotors, valve steels without heat treatment or relief sensitive steels. ƒ Rotary shear knives.
“Super versatile” universal AC/DC
copper alloys including seats, turbines shoes cracks.
bronze welding electrode ƒ Gives super hard & tough ƒ Forming & drawing
bronze to steels and cast Yield Strength 210 dies…
Ideal for build-up use & provides Unmatched versatality-suitable to welds which maintain a
iron N/mm 2 Excellent anti friction
outstanding weldability and wear dies and tools working in both hot and very sharp edge without
properties for hardfacing
resistance. ƒ Unmatched low heat input. cold condition. heat treatment.
Elongation (%) 18% sliding guides, bearings,
Minimum need for ƒ Extraordinary wear
Will not cause overheating of jobs shaft surfaces… best color
preheating. Suitable for both resistance to impact,
match & wear resistance.
Super versatile electrode for copper big and small jobs. shock, abrasion & heat
alloys Hardness 105 HB
ƒ Unmatched AC-DC welding- Bronze foundry salvage (upto 500ºC).
Joins wide variety of dissimilar extremely user friendly for Welding Current AC ; DC- ƒ Provides multi pass
metals. quick bronze repairs. Faster capabilities-will not crack.
Reduces heat damage or need for and more reliable than torch
pre-heating. welding.
ƒ Unmatched wear &corrosion FERROTOOL HT ƒ Chrome – tungsten- Hardness 40-41HRC ƒ Flat Hot forging dies & hammers
resistance in anti-friction vanadium high temperature ( Single layer) cutting tools, hot working
Martensitic steel deposit containing ƒ Vertical up
overlays. Excellent color abrasion &impact tools, trimming & blanking
fine carbides of W, Cr & V. Excellent ƒ Horizontal
matching for salvaging protection. 43-47HRC dies, shear blades, press dies
resistance to metal- metal wear and
bronze castings. High (4 layers) & punches, hot shearing
“Hot hardness” retention upto 550°C. ƒ Soft fusion, no spatters,
strength for building up worn knives.
self releasing slag.
parts. Fully machinable 50HRC
ƒ EDM machining is (After tempering)
ƒ Unique 8 SN alloyed core recommended.
wire. 20 - 25 HRC
(soft annealed @ 8000C
FERRO CU-UNI ƒ Universal electrode safely Tensile Strength 650 ƒ Flat ƒ Joining and surfacing
repairs all grades of N/mm 2 parts subject to service in IMP: Use Ferrotrode 312 as a buffer layer electrode for best results
Very high strength nickel manganese
aluminium bronzes. marine environments and Re-edging HSS tools & dies,
aluminium bronze electrode with extra Yield Strength 450 FERROTOOL HSS ƒ “Stay- sharp” deposits that Hardness 59-62 HRC ƒ Flat
Resists corrosion, sea water. shears, punches & piercing
wear resistance N/mm 2 High- speed tool steel electrode are ideal for cutting &high-heat ( after welding) ƒ Vertical up
cavitation, erosion, and ƒ Pump impellors tools, drills, cutting blades,
Elongation (%) 20 usage. 63-65HRC
metal to metal wear. ƒ Dissimilar joints between Superior C-Cr-Mo-W martensitic ƒ Horizontal milling cutters, broaches,
ƒ Gives hardness as applied (After tempering)
Hardness 155HB steels & copper alloys. deposit resistant upto 650°C. lathe tools, boring bars,
ƒ Unique strength & crack to 62RC. 60-63HRC
ƒ Overlays on cast iron, cutters, punches, scrapers,
resistance Welding Current DC+ Exceptional sharpness &cutting edge (after oil hardening)
steels & copper alloys. ƒ Requires no heat treating. chisels, knives, ingot
retention even at elevated
temperatures. ƒ Tough crack resistant non- Welding Current AC/ DC+ tongs....
Highly alloyed- out performs ordinary porous deposits. Reduces cost
& inventories of tools- special Also useful as high hardness
high speed steels. Alloy was
“sharp edge” tools can be “non-relief cracking”
formulated for welding ‘D’ & ‘M’ series
quickly made-up using low cost hardfacing.
of tool steels. Has the desired
characteristics for hardness, easy to machine steels &
toughness & dimensional stability. overlayed with Ferrotool HSS

With stands more shock than


tungsten carbide-retains “Razor-Sharp
“cutting edge sharpness. IMP: Use Ferrotrode 312 as a buffer layer electrode for best results

IX. TOOLING
X. NON - MANGANESE STEEL BUILD UP-MS, CARBON STEELS, TOOL STEELS
S NO PRODUCT C Si Mn Ni Cr Mo V W Elongation% Remarks

19 FERROGOLD 600 0.35 0.85 0.45 — 5.25 1.80 1.20 — 54-57HRC Universal SNO PRODUCT C Si Mn Ni Cr Mo V HARDNESS (RC) Remarks

20 FERROTOOL HT 0.25 0.30 0.50 — 2.50 — 0.60 4.50 45-47 HRC Hot forging 22 SUPERGOLD 002 MB 0.07 0.45 1.60 0.60 1.50 0.20 - 25- 27 Toughest
48-50HRC(Tempering)

21 FERROTOOL HSS 0.90 0.30 0.50 — 4.50 8.00 1.50 2.00 59-62 HRC Cutting edges 23 FERROGOLD 601 0.25 0.60 0.80 0.75 1.50 0.20 - 33- 38 Best balance of compression & impact resistance
63-65HRC(Tempering)

IMP: Also available range of “Stellites” – 6, 12, 21 24 FERROFILL 320 0.20 0.40 0.95 0.30 2.10 1.00 - 36- 40 Highest Hardness

ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS

FERROGOLD 600 ƒ Welds practically all tool, Hardness 54–57 RC ƒ Flat Recommended for the For underlayments on carbon
ƒ Very tough alloy for Hardness : 25-27 HRC ƒ Flat
die & mold steels quickly& repair& hardfacing of: SUPERGOLD 002 MB and low alloy steels, also as
Tungsten free universal tool steel ƒ Vertical up underlayments or medium 270HB ƒ Horizontal
electrode. easily in “hardened” Welding Current AC ; DC+ DC (–) ƒ Hot & cold working a stand alone overlay for
ƒ Horizontal High build-up electrode depositing hard tough overlays.
conditions. trimming dies. ƒ Vertical up medium hard tough build-ups
Unmatched weldability on practically weldmetal that resists extreme Welding Current DC+, AC
ƒ Weld metal maintains many ƒ Forming & blanking compressive stresses. ƒ Excellent machinability. on rails, shafts, etc.
any type of tool and die steel in
hardened condition including the most of the properties of H13 dies.
Electrode with a semi-hard and ƒ Excels in vertical and
“temperamental” crack prone steels in tool steel. capabilities - will
machinable deposit for rebuilding and horizontal position welding
most cases without preheating. not crack.
surfacing. The weld deposit is dense
and resist deformation, compression
and high impact. Applied as cushion
layer prior to hard facing, for buildup of
worn parts like rails, drive sprockets,
gear teeth, chains, and wheels.
ƒ Easy to machine tough Surfacing of rails & switches, FERROCAST GCI ƒ Economical high quality Ferro- Tensile Strength 500 ƒ Flat Joining cast iron &
FERROGOLD 601 Hardness 33–38 HRC ƒ Flat
weldments. roller guides, slide ways… Graphited, All Purpose Nickel – Nickel with good crack N/mm2 steels…pump casing, water
Super build-up electrode ƒ Vertical up ƒ Vertical up
ƒ Is great for using as a base Iron Electrode. resistance. bodies, motor casings, C.I.
Welding Current AC ; DC + DC (–) ƒ Vertical down
Tough build-up fully machinable wear on large fills before ƒ Horizontal Build up before hardfacing / Yield Strength 350 elbows, filling blow holes…
For welding of grey cast iron with
resistant crack free deposits offering hardfacing overlays. ƒ Overhead Re-building dies. laminar and globular graphite N/mm 2 ƒ Horizontal
superior compression &impact ƒ All position capabilities structure and malleable cast iron. ƒ Overhead
resistance & unique ease & speed of allows for cladding in Build up & cushion layers on Also for joints of cast iron (GGL –
use. positions. forging die cavities, and GGG – Types) with unalloyed Hardness 175HB
Excellent for build -up &cladding of all ƒ Excellent for overlaying mandrels, gear teeth, chains, steels. The weld metal is easy to
carbon & low alloy steels, structural even on high carbon or low sprockets, punches, blades, machine and crack resistant. Elongation(%) 18
steels, general purpose cast steels & alloy steels where cracking drawing dies coupling, rope Deposit and base metal are
rail steels. can be a problem with winches tractor shoes, mine approx. of the same color. Soft Welding Current AC ; DC+
ordinary electrodes. car wheels, jack bits, welding electrode has good wetting
Outstanding weldability gives non
ƒ Excellent operation even on sprockets, concrete mixer abilities.
cracking deposits even on heavy
low voltage AC machines. blades, roll ends, rollers,
overlay &thick multi-pass build-ups.
ƒ Weld pass on pass without water well drill bits, clutch
Excellent for flame hardening. need for chipping slag. faces, gear teeth, shafts….
ƒ Straight polarity (DC -)
option doubles build up
speed.
ƒ Heavy thicknesses will not
crack.
ƒ Excellent for flame or pack
hardening.
VII. JOINING CAST IRON : NICKEL FREE
FERROFILL 320 ƒ High creep & wear Hardness 36 -40 HRC ƒ Flat Rail frogs & crosspieces,
resistance. (without treatment) hammers, wobblers,
Electrode for tough, hard and impact ƒ Vertical up
Can be “Flame” hardened. excavators, pinions,
resistant surfacings, especially for ƒ Horizontal
Welding Current AC ; DC+ couplings, tail bars,
medium manganese steels, (rail frog ƒ Super Cr-Ni-Mo alloy.
ƒ Overhead keyways, gear teeth dozer SNO PRODUCT C Si Mn Ni Cr Mo Fe Elongation% Remarks
and cross pieces repair/ armouring of
sprockets… use either as a
worn out parts on rails surfaces and 15 FERROGOLD 400 0.15 0.05 0.65 — — — Bal 20 Seals in contaminants prior to using
buffer or as a final layer.
flanks). Nickels.
Highly suitable for wear –
loaded machine members of
unalloyed and low alloyed ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
steels having dragged and
crushing load. For example FERROGOLD 400 ƒ Easily clads heat oxidized Tensile Strength 440 ƒ Flat Furnace gates, oil saturated
worms, toothed gears, and Nickel free cast iron problem solver, and oil impregnated N/mm 2 ƒ Vertical up cast iron, foundry casting
gear parts. The weld metal is seals in porosity generating castings repairs, steel to cast Iron
Yield Strength 360 ƒ Vertical down welding.
still machinable. Resists contaminants prior to finish welding ƒ Perfect color match to
severe impact. with nickels cast iron N/mm 2 ƒ Horizontal
ƒ Overhead Underlaying / anchoring
ƒ Non-conductive flux Elongation (%) 20 contaminated cast iron.
coating

Hardness 39HRC

Welding Current AC ; DC+

XI. MANGANESE STEEL BUILD UP

SNO PRODUCT C Si Mn Ni Cr V Mo CUSHION Remarks

22 Supergold 400 NM 0.45 0.30 14.0 4.0 3.00 — 0.30 Cushion layer not needed Ideal balance of cost & VIII. JOINING - ALUMINIUM BRASS/BRONZE
performance

23 Ferrowork Mn 0.50 0.40 13.0 3.50 5.00 0.30 - Cushion layer not needed Economical

24 Ferrogold 602 0.10 0.90 6.00 9.00 19.00 - - Cushion layer not needed Ideal high impact grip
SNO PRODUCT C Si Mn Ni Fe Al Cu Elongation% Remarks
25 Ferrowork Cr 0.80 0.70 16.00 - 14.00 - - Ferrogold 302/ Ferrogold 602 Fastest work hardening & best
wear resistance 16 FERRO ALUM — 5.25 0.04 — 0.80 Bal 0.23 18% 5% Silicon aluminium electrode
17 FERROGOLD 503 — 0.05 0.01 0.05 0.10 Sn 8.00 Bal 18% AC- DC Tin Bronze electrode
18 FERRO CU-UNI — 0.60 13.70 2.90 3.00 5.60 Bal 20% High strength Ni/ Al/ Mn bronze
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS electrode.

SUPERGOLD 400 NM ƒ Spray transfer allows for Hardness 170-220 HB ƒ Flat For repair of rail equipment
smooth uniform overlays. (as welded) and construction equipment ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
Joining and cladding electrode for ƒ Horizontal
manufactured of manganese For arc welding aluminums
manganese steel that can be flame ƒ Work hardens easily in Work Hardened 380-500 HB ƒ Vertical up FERRO ALUM ƒ Unique self lifting slag. Tensile Strength 250 ƒ Flat
steel. alloyed with copper, silicon,
cut service. 5% silicon aluminum arc welding ƒ Pure white long shelf life N/mm 2 ƒ Horizontal
Welding Current DC (+) or AC ƒ Overhead extruded flux coating and magnesium. Also
ƒ Rare alloy that can be electrode with exclusive self lifting
outlasts conventional Yield Strength 50 excellent for joining dissimilar
flame cut. slag.
products in moisture N/mm 2 grades of aluminum.
resistance.
ƒ Available in harmetically Elongation (%) 18
sealed PURE
ALUMINIUM pull ring cans Welding Current DC+
for extended shelf life.
Ultra high alloy & ferrite content ƒ Special slag interference in Ferrite 35+ Repairs: pinion teeth, drive FERROWORK MN ƒ Excellent resistance to Hardness 180- 220 HB ƒ Flat Cast manganese steel
gives extreme tolerance to horizontal fillets. Self shafts, welding wear plates… impact, friction & abrasion. (As welded ) railway crossings, dredger
Non-magnetic austenitic deposit ƒ Horizontal
dilution and hot cracking peeling. Hardness 320HB buckets, crusher jaws,
penetration. Exceptional strength & Repairing tools & die steels. Heavy basic coated austenitic 400- 450HB cement girder rings,
versatility. Welding current: DC Reverse manganese- alloyed electrode for (Work hardening) austenitic manganese steel
Insensitive to surface (+) or AC “On-line” leak repairs buffer wear resistant hardfacing on building castings, crusher mantles,
contaminants. layers. machines grave mixers as well as for Welding Current AC;DC(+) swing hammers, pulverizer
ƒ Ultra low heat input. parts subject to impact and friction hammers, wear plates
abrasion. etc……

FERROGOLD 602 ƒ Withstands extreme shock, Tensile Strength 700 ƒ Flat Railways, heavy
loading & impact N/mm 2 construction& mining
Ultimate Impact resistant alloy for ƒ Vertical up
FERROSTEEL PLUS ƒ Rutile-basic electrode with Tensile Strength 800 ƒ Flat Crack repair/ Cushion/ buffer equipment - joining, overlays
manganese steels. ƒ Work hardens to greater ƒ Horizontal
austenitic-ferritic stainless N/mm 2 layers before hardfacing on Yield Strength 500 & build ups.
Adapted for welding dissimilar steels ƒ Vertical up Withstands extreme shock& impact degree than manganese
steel deposit. tool steels (dies, molds…) N/mm 2 Cushion layer prior to
(high alloyed with low alloyed steels) ƒ Horizontal steel.
Yield Strength >600 &other highly alloyed/ Extra high strength, Impact resistant, hardfacing on manganese
difficult to weld steels (tool steels, Mn ƒ Excellent work hardening& ƒ Joins & surfaces. Unique
N/mm 2 ƒ Overhead hardened steels work-hardening, electrode for joining Elongation (%) 41 steels & cast iron’s.
steels, spring steels...) & unknown crack resistance even in combination of high tensile
surfacing & building-up unalloyed & Crusher hammers.
steels. Metal deposit highly resistant to multi-pass overlays. strength, elongation, crack
Elongation (%) 28% Excellent corrosion manganese steels. Hardness 200 HB Repairing digger & shovel
cracks acids & scale to 1000°C.. ƒ Self lifting slag. resistance and quick work
&temperature resistance. (As welded ) buckets ...
Superior microstructure with excellent Extremely high crack resistance. hardening wear & impact
ƒ Ultra low heat input. Impact Energy 50J (20oC) 520 HB Anti-wear protective overlay
soft fusion, nice aspect of the bead & Contains stablising elements & resistance. (Work hardened) for
self releasing slag for crack proof build- ƒ Soft fusion with minimal special additives to prevent
Ferrite 30+ ƒ Extra high strength welds. a) Gears
up &cushioning prior to hardfacing. spattering brittleness. Impact Energy: 90J at 00C b) Drive sprockets
ƒ Available even in 1.6mm Welds do not spall.
IMP NOTE: insofar as specifically Welding Current AC ; DC+ Can be readily cut with an 104J at RT c) Tracked vehicle wheels
dia. Withstand extreme shock,
tooling applications are concerned if oxyacetylene torch. &return rollers
loading & impact.
lower hardness pick-up is desired in the Welding Current AC ; DC+ d) Rails & rail joints.
final overlays, please use “Ferrogold301” ƒ Out wears ordinary hard - e) Crusher hammers cones
as a cushion layer electrode in place of facing alloys in impact &drills.
FG 303/Ferrosteel Plus. conditions to as much as10 f) Armour Plates
to 1. IMP NOTE: remove slag &
ƒ Scaling resistant upto peen deposits between
8500C. passes. Cool naturally.
FERROGOLD 301* ƒ Tough austentic- ferritic Tensile Strength 750 ƒ Flat Ideal for “Black” to “White”
Extra strength & tough stainless steel joints- “Black” to “White” N/mm 2 ƒ Vertical up welding.
electrode for joining low alloyed/ joints. Yield Strength 530 Excellent for manganese
ƒ Horizontal FERROWORK CR ƒ High chrome manganese Hardness 200 HB ƒ Flat Rails frogs & cross pieces,
unalloyed steels with high alloyed steels/ ƒ Self removing slag. N/mm 2 steel repairs, welding high
ƒ Overhead work-hardening deposit. ( Welding condition) crossings & points, gantry
stainless steels/ casted steels ƒ Best combination of Elongation (%) 40% temperature Cr- Ni steels. Austenitic 140% recovery manganese ƒ Vertical up
500 HB tracks, drive sprocket
&manganese steels. ductility & joining strength. Excellent buffer layer before chrome deposit with exceptional ƒ Extremely high tensile
Impact Energy >55J (20oC) (Work hardened) wheels, conveyor rolls,
ƒ “Low hydrogen” technology hardfacing especially in “high resistance to impact wear resistance, &yield strength. Will not
crushers, hammers, bucket
ensures very high impact” tooling applications, corrosion, abrasion & cavitation. spall or deform
Welding Current AC ; DC+ Welding Current AC ; DC+ teeth, wear plates, shovel
resistance to weld metal especially for “Ferrotool Excellent work hardenable alloy for ƒ Ultra fast work track pads, grab tips,
porosity HT.......” hardfacing on parts which are subject hardening. impactors…. For building –
to extreme impact stress ƒ Excellent crack up or final layers on
IMP: FG 302/602 should necessarily resistance by absorbtion manganese steels, low alloy
be used as a buffer layer prior to of internal stresses. & low carbon steels…
surfacing/building up with this alloy. IMP NOTE: remove slag
&peen deposits between
Ferross B&W contains additionally 2.5 Mo for added heat & corrosion resistance. passes. Cool naturally.

IV. JOINING STEELS : MANGANESE STEELS

SNO PRODUCT C Si Mn Ni Cr Mo V Ferrite Elongation% Remarks XII. HARDFACING OVERLAY - MARTENSITIC


9 FERROGOLD 302 0.10 0.90 6.00 9.00 19.50 — — 3-5 40% Manganese steels/ tool steels- SS Core

10 FERROGOLD 602 0.10 0.90 6.00 9.00 19.50 — — 3-5 41% Manganese steels/ tool steels- MS Core
SNO PRODUCT C Si Mn Ni Cr Mo V W B HARDNESS Remarks

ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS (A) METAL TO METAL
FERROGOLD 302 ƒ Rare Combination of Tensile Strength 690 ƒ Flat Welding & repairing difficult
to weld steels, manganese & 26 FERROCLAD I 0.50 1.00 1.00 — 8.50 1.50 1.80 — 0.20 60-63HRC Unique high hardness without relief
Non-magnetic high manganese toughness, crack resistance & N/mm 2 ƒ Vertical up
armour steels, steels with cracks
stainless steel electrode for joining impact resistance. Yield Strength 510 ƒ Horizontal high sulfur & phosphorus
manganese steels, to them selves as ƒ Austenite with 5 FN N/mm 2
ƒ Overhead contents… railways, mining… FERROCLAD I Hardfacing and repairs of
well as to other steel without preheat. ƒ Easy position welding. Elongation (%) 40% ƒ Resistant to wear, impact & Hardness 60 – 63HRC ƒ Flat
ƒ Easy & complete slag Buffer layers before cold Hardfacing electrode resistant to wear, compression screw conveyors, bucket
Excellent for buffering& cladding on Impact Energy 80J Welding Current AC ; DC+ ƒ Horizontal
removal, qualities as are hardfacing on manganese abrasion, impact & compression. teeth, dipper teeth, cutting
manganese steels as well as welding at +200C ƒ Vertical up
generally not found in steels as well as cast Irons. tools, crusher jaws,
of hard to weld steels. Basic coated all position hardfacing
manganese steel joining & Hardness 220HB . ploughshares, etc………
Weld metal is not susceptible to electrodes for application subject to
buffering electrodes. (As Welded) impact, compression and abrasive
cracking &possesses high 450HB
deformation capacity. Joins ƒ Resists scaling upto850oC wear. For anti wear application on
(Work Hardened) carbon steel and manganese steel.
manganese steels to themselves,
armour steels as well as to non – Welding Current AC ; DC+
alloy & alloy structural& heat treatable
steels.
The electrode is mainly
SNO PRODUCT C Si Mn Ni Cr Mo V W B HARDNESS Remarks used in furnace-
construction, for fittings
(B) METAL TO EARTH - IMPACT & MILD ABRASION/ GENERAL USE and pipelines.

27 SUPERGOLD 700 4.00 2.30 0.60 — 10.20 — — — — 60-65 HRC Best hardness- wear resistance ƒ Rare version of this “Super Tensile Strength 950 ƒ Flat Universal “problem solver” for welding:
GCM. SUPERGOLD 222 INHD Alloy” that works perfectly N/mm 2 ƒ Vertical up A) Ferritic SS to austenitic ss, inconel to
Inconel electrode that on small AC machines. monel, clad steel to unclad steel, nickel to
28 FERROCLAD II 4.00 1.00 0.50 — 8.50 2.00 0.50 — — 58-62 HRC Ideal general purpose hardfacing performs on AC current Yield Strength 660 ƒ Horizontal steel, inconel to inconel, ss to monel,
ƒ Welds can withstand
29 FERROCLAD IMPACT 0.40 1.00 1.00 — 9.00 1.00 1.00 — — 58-60 HRC Suitable for metal to metal impact as well as on DC current. temperature extremes N/mm 2 ƒ Overhead nichrome to steel, monel to monel….
resistance. ranging from 19000F to - ƒ Desulfurisation plants, pipes,
1400F (10500C to -1960C). Elongation 43%
containers, agitators, valves...
ƒ Welding characteristics and Impact Energy 65J (-196oC)
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS weld appearance are ƒ High temperature &cryogenic service
exceptional equipment…
SUPERGOLD 700 GCM ƒ Basic coated SMAW Hardness ƒ Flat For conveyor screws, mixer Welding current: DC Reverse
For abrasion resistance and moderate electrode for hard surfacing. ƒ Horizontal blades, pump and crusher (+) or AC ƒ Liquid gas handling equipment
impact resistance ƒ Good for severe abrasion 1 layer 59 HRc parts operation in sand, clay,
2 layers 61 HRc ƒ Half up cement, and coal. ƒ Cement mill kiln rings, burner liners,
and moderate impact
3 layers 65 HRc clinker cooler screens & supports.
resistance.
ƒ Suitable up to 5000 C. 4 layers 67 HRc ƒ Blast furnace components.
ƒ 120% Recovery
Welding Current DC (-), AC Ultra high security joints.

ƒ Surfacing & overlaying in off shore,


marine petrochemical environments on
pumps, valves & safety where high
pitting resistance and tolerance to weld
metal dilution are essential.
FERROCLAD II ƒ Excellent for severe Hardness 58-62 ƒ Flat For bucket teeth, conveyors
abrasion & moderate impact HRC screws, mixer blades, jaw
High carbon, chrome- moly- ƒ Horizontal
resistance. crushers, scrapers, crusher
vanadium protection. ƒ Half up
Welding Current AC; DC(-) mantles, pulverizer hammers,
Basic coated, excellent for sever fan blades etc……
abrasion and moderate impact
resistance.

FERROCLAD IMPACT ƒ Impact, compression Hardness 58-60 HRC ƒ Flat Hardfacing of bulldozer
&abrasion resistant blades, excavator teeth,
Super alloy for primary crushing ƒ Horizontal
chrome- vanadium – Welding Current AC; DC(+) buckets, scrappers, swing
equipment, gives super impact &
abrasion resistance moly carbides. ƒ Half up hammers, beater bars, block III. JOINING STEELS : DISSIMILAR/ DIFFICULT TO WELD STEELS
presses, crusher jaws, wheel
Excellent weldability &features a self ƒ Built-in resiliency for
rims, rollers, caterpillar
lubricating action. unprecedented impact
tracks, plough shares, running
resistance. Deposit
The deposit is tough-hardend crack surface, cutting edges etc.
stress relieves itself. SNO PRODUCT C Si Mn Ni Cr Mo V Ferrite Elongation% Remarks
resistant.
ƒ Highly efficient arc Disintegration bars from Number
Recovery of the electrode is approx spatter& slag free. combination roll crushers, 5 SUPERGOLD 080 CDS 0.08 0.90 0.80 10.20 29.10 0.50 0.10 40+ 29% Superior crack resistance
120%.
ƒ Weld metal retains agitator blades, impact & tensile strength
hardness upto 450oC breaker rotors & bars, 6 FERROGOLD 303 0.08 0.90 0.90 10.50 28.60 0.55 0.10 35+ 29% Competitive pricing high
(however markebly scarifier teeth, end bits, skip quality
softens in the range 550- hoists, grader blades, 7 FERROSTEEL PLUS 0.10 0.90 1.00 9.50 28.00 — — 30+ 28% Unique price &
7000C) screens, conveyor buckets, performance balance
power shovel teeth….
8 FERROGOLD 301* 0.03 0.90 0.90 13.50 23.50 0.10 — 15 - 18 40% Ideal balance- near
universal alloy
The combination FG 602
buffer combined with two or
more layers of Ferroclad
impact is particularly ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
successful for excavation & SUPERGOLD 080 CDS ƒ An engineered deposit Tensile Strength 910 ƒ Flat Foundry parts, mills cylinder
crushing equipment. chemistry that has the N/mm 2 supports, machine housings,
The ultimate electrode for welding ƒ Vertical up
perfect ratio of metallics to underlay before hardfacing,
all types of steels, without any Yield Strength 660 ƒ Horizontal
offer crack resistance far different types of guide rollers,
danger of cracking or breakage. N/mm 2
superior to any other brand. ƒ Overhead inlet guide nozzles, frames,
Special “FERRITE BALANCED” Elongation 29% sliding guides, crankshafts, shaft
Chemistry also serves as a ƒ Ultra high tensile strength
Impact Energy 50J 68oF bearing surfaces, lifting
“STUD PULL” electrode as well as superior
(20oC) equipment…
elongation values
Ferrite 40+ Cement / Mining: over laying
ƒ Special flux formulation
crank shafts, bearings of clinker
eliminates slag interference Welding current: DC Reverse
cooler systems…
in horizontal fillets. (+) or AC
XIII. HARFACING OVERLAY - AUSTENITIC ƒ Slag is designed to turn to
Repairs: Spring plates drill bits,
moulds, dies, chains, crane
powder making this
booms, shafts, tools, armhole
electrode ideal for “STUD
plates….
PULL” applications
SNO PRODUCT C Si Mn Ni Cr Mo V W B HARDNESS Remarks
FERROGOLD 303 ƒ Unmatched mechanical Tensile Strength 910 ƒ Flat Foundry parts, mills cylinder
properties especially ultra N/mm2 As welded) supports, machine housings,
(A) METAL TO EARTH -MILD IMPACT + ABRASION Ferrite balanced, super strength, ƒ Vertical up
high tensile strength and 1280 underlay before hardfacing,
non-cracking ultimate electrode ƒ Horizontal
elongation- “Super strong (Work hardened) different types of guide
for welding all types of steels
joints”. ƒ Overhead rollers, inlet guide nozzles,
30 FERROCLAD CR 3.80 0.90 0.40 — 33.00 — — — — 57-60 HRC Uniquely priced high Cr-C alloy without any danger of cracking or
ƒ Unmatched arcing and Yield Strength 660 frames, sliding guides,
breakage.
31 SUPERGOLD 006 CRC 3.80 1.00 0.14 0.35 37.00 0.55 — — — 59-60 HRC Superior wear resistance shielding qualities- defect N/mm2 crankshafts, shaft bearing
Ideal for repairing tools, dies, free beads. surfaces, lifting equipment…
spring steels & all dissimilar steel ƒ Uniquely perfect ratio of Elongation 29%
combinations. metallics to offer crack Impact Energy 50J (20oC) Cement / Mining: over laying
Ideal for all position repairing of resistance superior to any crank shafts, bearings of
worn parts as an underlay for other brand. clinker cooler systems…
hardfacing.
I. JOINING STEELS : MS/ CAST STEEL/ LOW ALLOY STEELS- ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS
CARBON STEELS….. TO THEMSELVES FERROCLAD CR ƒ Unmatched balance of Hardness 57 - 60 ƒ Flat Buckets, shovels, scrappers,
abrasion resistance- HRC. wear pads, screws,
Universal hardfacing electrode.
impact resistance and conveyors, paddles,
Superior quality 3C - 33Cr chromium cost effectiveness. Welding current: hammers (fibrizer, mincer,
SNO PRODUCT C Si Mn Ni Cr Mo V Elongation% Remarks carbide universal hardfacing alloy AC/DC+ coal crushing, cement mill…),
having excellent resistance to ƒ Unmatched weldabillity on cane cutting knives, coal
1 SUPERGOLD 060 NH 0.07 0.50 1.50 1.00 — — — 32% Ideal general use abrasion, impact, corrosion, erosion… AC and low current firing nozzles, dragline bucket
surface formed is smooth & shiny settings. Eleminates pins & links, idlers, drums….
2 FERROSTEEL LH PLUS 0.07 0.45 1.70 2.50 0.35 0.40 — 24% Higher tensile strength &exhibits superior sliding wear unbonded in landsand
resistance. blowholes.
Uniquely replaces commonly used ƒ Tough austenitic matrix
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS hardfacing alloys & provides 2-3times resists both impact &
longer wear life & protection. abrasion.
SUPERGOLD 060 NH ƒ Flexible flux coating allows Tensile Strength 610 ƒ Flat For joining and repairing boiler
bending of the electrode. N/mm 2 ƒ Vertical up plate, pipe steels, shipbuilding ƒ Superb weldability-
Extra low hydrogen – Moisture
ƒ Uniquely superior balance of ƒ Vertical down steels and cast steels. positively non cracking.
resistant steel electrode for Yield Strength 500
high tensile strength, high ƒ Horizontal Excellent for weathering
unalloyed construction steels N/mm 2 ƒ Ripple free surface
elongation & high impact values ƒ Overhead steels, such as “Corten”.
ƒ Extremely smooth - spatter and doubles “grip resistance”
Elongation 32% to fine abrasive media.
turbulence free arc transfer. Impact Energy 90J (-30OC)
ƒ Excellent self peeling slag. ƒ Can be deposited pass
ƒ Unusually good AC welding Welding current: DC Reverse overpass without slag
characteristics. (+) or AC removal.
ƒ Easy re-strike.
ƒ Completely spatter proof
FERROSTEEL LH PLUS ƒ 120% recovery, superior high Tensile Strength 800 ƒ Flat Structural & repair welds on
Higher strength version of strength AC/DC moisture N/mm 2 high strength fine grained
ƒ Vertical up
Ferrosteel LH. resistant electrode especially for Yield Strength 750 steels- cranes, earth moving
Super strong alloy for welding T-1 joining low & medium alloy ƒ Horizontal equipment, highly stressed Screws, mixer blades, pump
N/mm 2 SUPERGOLD 006 CRC ƒ Quiet smooth welding with Hardness 59-60 HRC ƒ Flat
& other heavy duty and construction steels ƒ Overhead low alloy steels/ MS self releasing slag. bodies, excavator teeth,
Elongation 24% High efficiency chromium carbide ƒ Vertical up
construction steels- superior ƒ Very low weld metal hydrogen structural components…… ƒ Short arc length-ultra low Welding Current AC ; DC+ plough shares, screw
Impact Energy 40J (-51oC) electrode for hardfacing ƒ Horizontal
crack resistance. levels heat input. presses, mineral & ore
Welding current: DC (+) ; AC 160% Recovery, Superior High – ƒ Forms shiny smooth crushing equipment, concrete
ƒ Ultra strong welds Chrome Protection pumps…
deposit with excellent sliding
wear resistance. Exhauster fan blades, hard-
ƒ Molten metal is viscous & facing chute plates...
easy to control. Allows for
Crushing & grinding
ease of use out of position.
equipment…

SNO PRODUCT C Si Mn Ni Cr Mo V W Nb HARDNESS Remarks

(B) METAL TO EARTH –SEVERE ABRASION/ EROSION/ CORROSION…..

32 SUPERGOLD 710 HCC 4.50 0.70 0.50 — 34.00 — — — — 62-64 HRC Ultra high carbide density

33 FERROCLAD NbCr 5.20 2.20 0.40 — 29.00 0.15 1.0 2.00 7.50 62-64 HRC Ideal for wet abrasion

II. JOINING STEELS : EXTREME TEMPERATURE APPLICATION 34 SUPERGOLD 715 CCHT 4.50 1.50 2.00 — 29.00 7.00 1.00 2.50 8.00 64-65 HRC Superior alloying for hot/wet/ low
stress

35 FERROWEAR ULTIMA 4.80 0.70 0.50 — 38.00 — — — B-3.00 67-69 HRC Ultimate dry abrasion alloy below
tungsten carbide alloys

SNO PRODUCT C Si Mn Ni Cr Mo V Ferrite Elongation% Remarks SUPERGOLD 710 HCC ƒ Ideally suited to applications Hardness 62- 64 HRC ƒ Flat Mainly used on pump bodies,
Number exposed to extreme mixer blades, agitator arms,
High carbide density FeCrC ƒ Horizontal
3 SUPERGOLD 070 HT 0.10 0.60 3.00 21.00 26.50 — — Fully Austenitic 30% High temperature joints “GRINDING” low stress Welding Current AC ; DC(+) concrete pumps, conveyer
hardfacing alloy
abrasion. Excellent worms and coke-oven slides.
4 SUPERGOLD 222 INHD 0.02 0.90 0.60 65.00 21.00 9.50 Nb 1.50 Fully Austenitic 43% Ultimate joining alloy Supergold 710 HCC is a heavy performance at high
coated high efficiency hardfacing temperatures upto 500°C
electrode with 170 % recovery.
ALLOYS UNIQUE FEATURES MECHANICAL PROPERTIES POSITIONS KEY REPAIR APPLICATIONS Suitable for applications subject to
strong abrasive wear by minerals,
SUPERGOLD 070 HT ƒ Uniquily higher. Mn content for Tensile Strength 600 ƒ Flat Ovens, heat treatment, super
combined with moderate impact,
maximum resistance to N/mm2 heaters, furnace parts,
Supergold 070 HT is an AC- ƒ Vertical up medium shocks and compression as
solidification cracking & micro boilers, oven bells, cement
weldable rutile-coated electrode ƒ Vertical down well as humidity or wetness.
fissuring. Yield Strength 350 mills…. (Nickel based alloys
with an alloyed core, suitable for The weld metal is nearly free of slag.
N/mm 2 ƒ Horizontal FG 501 & 502 are however
joining corrosion-proof, highly ƒ Core wire alloyed.
superior in cases of high A buffer layer of Supergold 646 CNM
heat-proof and non scaling CrNi- ƒ Fully austenitic high ƒ Overhead
Elongation 30% temperature thermal cycling) is recommended prior to surfacing on
steels which are subject to temperature alloy.
service temperatures up to old claddings.
ƒ Exceptionally smooth spatter Impact Energy 80J (00C) Excellent for furnace
1200° C.
fee welding. construction, fittings, FERROCLAD NbCr ƒ Unmatched niobium Hardness 62- 64 HRC ƒ Flat Sizing screens, rolling mill
The electrode is also suitable for Welding current: = + / ~ / 50 V pipelines... guides, pump impellor
Universal “Wet-High & Low stress carbides in a dense work ƒ Horizontal
joint welding Cr-, CrSi-, and CrAl saugers & feed screw
abrasion” hardfacing electrode. hardening austenitic Welding Current AC/ DC+
steels and for cladding low alloy Excellent for joining 310 type ƒ Half - up shandling wet abrasive
matrix to resist both high
base metals. The weld metal steels as well as dissimilar Smooth deposits enriched with highest sands& sludges, ash plows,
and low stress abrasion,
alloy is highly hotcrack- proof. steel combinations possible % of niobium &chromium screw conveyors, valves,
especially wet abrasion.
Keep temperature as low as carbides offer an excellent agitator fingers, mill guides
possible during welding. combination of wet & dry abrasion mixer paddles, rake teeth in
resistance & high temperature furnaces, elevator bucket
Annealing to 250°C and post-weld
hardness retention of upto 650°C. tips…..
tempering to 700°C is required on
ferritic base materials.
Features a dense matrix impregnated ƒ Unmatched wear resistance Ideal product for high
with hard carbide to resist both “high and high hardness 58-64 RC abrasion low impact
stress” & “low stress” abrasion. even at elevated applications in the mining &
temperatures. Problem solver cement industry.

SUPERON SCHWEISSTECHNIK (I) LTD.


for most applications.
Superior to “chromium
ƒ Unmatched weldability.
carbides” & even the more
Smooth pin hole free drop
expensive “conventional Nb+
transfer deposits. Easy slag
Mo+ Cr+ W...... type
removal. High deposition
complex carbides” in
rate210% recovery.
specifically “wet” abrasion
ƒ Ultra high % of carbide applications.
forming alloys.
ƒ Excellent for “wet” & “dry” Highly versatile alloy is
high temperature strong possibly the best balance of
abrasion, friction, heat & cost & performance.
corrosion
ƒ Ultra low wear co- efficient.

SUPERGOLD 715 CCHT ƒ The ultimate combination of Hardness 64-65 HRC ƒ Flat Agitator fingers, valves, mixer
High recovery electrode ( 200%) for high abrasion resistance, paddles, screw presses, coke
hard surfacing with a deposit which is high temperature hardness Welding Current AC ; DC(+) crusher, ploughshares, ash
extremely resistant against mineral retention & corrosion plows, coke crusher segments,
abrasion combined with medium protection. screw conveyers, valves,
impact, corrosion and heat up to exhaust fans, agitator fingers,
650°C. (high% of hardness retention mill guides, mixer paddles, rake
upto 860°C) teeth in furnaces, tong bits,
slag ladles, elevator bucket-
tips etc. operation temperatures
up to 650°C.
Excellent for the protecting of
all iron based parts against
severe fine particle abrasion as
well as in applications at
elevated temperatures.

MAINTENANCE WELDING ALLOYS


FERROWEAR ULTIMA ƒ Highest “first” layer Hardness 67 - 69 HRC ƒ Flat Extreme abrasion & erosion
hardness. (1st layer itself) applications.
Universal “Dry - Extreme abrasion”
hardfacing. ƒ Diamond hard boron
Welding Current AC/ DC+/DC- Unmatched wear resistance,
Unmatched high hardness and wear carbides in a tough
In all parts subject to high
resistant boron carbide alloy - 65RC austenitic matrix.
abrasion high temperature
plus hardness ƒ Ultra high density C- Cr sand low impact; sintering
Unmatched wear life and as deposited carbides support plants, steel mills, coke oven
hardness and alloying. B4Ccarbides for plants, coal excavation,
unmatched wear & dry mining, over burden removal,
Unmatched high recovery 240% abrasion resistance road construction machinery
diamond hard alloy for the ultimate
ƒ Performs well even at crushers, conveyor screws…
performance in “dry-Extreme” metal
to earth abrasion applications under elevated temperature
severe conditions. upto800°C

Excellent for surfacings and repairs in ƒ Tungsten carbide like


mining industry, cement works steel hardness at a fraction of
plants. Sugar mills….. the cost.
Slurry Tank agitator
Roll Heads bearings Die rings Plows

Screw flight shaft bearing, Bag peckers Scalping & sizing Elevator Bucket
Slurry Tank agitator shaft hangers & gudgeon pens screws vibratory screens Rotary Screens lips

Crusher Clinker grinding Pug mill Spreader


Cage
crushers Hammer rolls augers Cones Feeder Blades Conveyor and Vertical Mixer Screws

INDIA'S FINEST WELDING ELECTRODES AUTHORISED AREA DISTRIBUTOR

SUPERON SCHWEISSTECHNIK (I) LTD.


Admin. Office. : 15-16, Old Sewa Nagar Market, Post Off: Lodhi Road,
New Delhi-110 003, INDIA
Phone : 24647252, 24647199, 24638360, 24652337, 24649831
Fax : 24623826, 24633847 E-mail : sales@superonindia.com
Web site : www.superonindia.com

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