Professional Documents
Culture Documents
Project MAHLE
object Timisoara
street
location Romania
remark
date 28.2.2018
Bekaert Ges.m.b.H
Dietram Rudoba
Grüngasse 16
AT-1050 Wien
Dietram.Rudoba@bekaert.com
Table of Content
TABLE OF CONTENT____________________________________________________________ 2
TERMS AND DEFINITIONS________________________________________________________ 3
GENERAL REMARKS____________________________________________________________ 7
FLOOR TYPE: SAW CUT FLOOR___________________________________________________ 8
INPUT DATA______________________________________________________________ 9
Floor data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 ....................
Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 ...................
Calculation Approach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ....................
Applied Material Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 ...................
Safety Factors and Coefficients. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ....................
Outline of Reinforcement Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . .13 ...................
Soil Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ....................
Elastic Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 ...................
Joints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
....................
Loads and Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 ...................
SERVICEABILITY______________________________________________________________ 21
RESISTING FORCES____________________________________________________________ 23
Sectional Moment Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ....................
Shear Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 ....................
Punching Shear Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 ....................
ACTING FORCES______________________________________________________________ 29
Equations for the Acting Moments. . . . . . . . . . . . . . . . . . . . . . . . . . 30 ....................
Equations for the Acting Shear Forces. . . . . . . . . . . . . . . . . . . . 35
Equations for the Acting Punching Shear Forces. . . . . . . . . . . . 36
Slab centre. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 ....................
Perpendicular to primary joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 ....................
Parallel to primary joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 ....................
Perpendicular to secondary joint. . . . . . . . . . . . . . . . . . . . . . . . . . . .59 ...................
Parallel to secondary joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 ...................
Perpendicular to the free edge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 ....................
Parallel to the free edge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 ....................
UDL, all load positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 ....................
SUMMARY AND CONCLUSIONS___________________________________________________ 85
Calculation Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 ....................
Conclusion and Proposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 ....................
Additional Remarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 ...................
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 ....................
Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
....................
sx,edge || distance from centre of gravity of the load halves to the axis of symmetry at right-angles to the free
edge respectively for half the loading area with arbitrarily distributed edge loading
sx,edge ├ distance from the centre of gravity of the quarter area to the long axis of symmetry
sy,inner distance from the centre of gravity of the quarter area to the long axis of symmetry with arbitrary,
double.-symmetrical loading area
sy,edge || distance from centre of gravity to the free edge
sy,edge ├ distance from centre of gravity to the free edge
SFRC Steel fibre reinforced concrete
u0 Control perimeter at the column face
u1 Basic control perimeter
VEd Design value of the acting shear or punching shear force
VEd,red Design value of the acting shear force, reduced by the counteracting soil pressure
vmin Minimum (punching) shear resistance
vRd,c Design value for the (punching) shear capacity
vRd,c,0 Design value for the (punching) shear capacity
vRd,f,0 Design value for the (punching) shear capacity (fibres, concrete age dependent)
vRd,f,0(κG) Design value for the (punching) shear capacity (fibres, concrete age dependent, incl. κG)
x Base plate dimension in global x-direction, depth of the compression zone
x' Distance in global x-direction between free edge, joint or corner and the outer edge of the first
base plate, perpendicular to the free edge, joint or corner
xe Distance between the applied line load and the occurring negative yield line in case of an edge
line load
c Index: concrete
f Index: steel fibre reinforced concrete
f+r Index: combined reinforced concrete (steel fibres + mild steel)
t Index: Age of concrete (standard: t = 28 days)
NOTE: depending on the chosen design approach, some terms and definitions may not be applicable.
General Remarks
Steel fibre reinforced industrial floors on ground have become a state of the art construction
method in all industries around the world.
Relevant design methods assume specific models for the interaction between slab and sub-base.
The calculation of SFRC slab-on-ground is usually based on yield line theory. This method has
proven to be very suitable for modelling the system behaviour of these slabs. Unlike linear-elastic
design methods, the yield line method is capable of modelling the increase of the load bearing
capacity which is provided by the steel fibres, similarly as it is observed in large scale tests or
non-linear simulations. All potential yield line configurations have to be investigated.
As the load is increased beyond F*cr, the slab modulus softens again. More redistribution of
stresses and energy absorption occurs until the ultimate strength Fu of the slab system is
reached. These stages are equivalent to crack initiation, development of the yield lines at top and
bottom, and reaching the limit of the redistribution capacity.
Due to applying concerted safety factors on both materials (γM or ϕ respectively) and loads (γQ),
the slab with the load Fk will remain around Fcr under service conditions. It is equivalent to an
uncracked slab or a slab with only very fine cracks, which are typically located at the slab bottom.
Thus the slab remains fully serviceable, as indicated by the blue area in the figure.
Steel fibres can be used as the sole form of reinforcement or in combination with reinforcement
bars or welded mesh.
The effect of steel fibres is taken into account on the basis of established guidelines,
recommendations and standards. Depending on the country in which the project is located and/or
depending on stipulation, specific rules may have to be applied.
Saw cut floors, in the context of this calculation note, are Dramix® steel fibre reinforced industrial
floor slabs which are poured on top of a sub-base, with or without an intermediate insulation
layer. Saw cut joints are introduced at regular intervals between day or expansion joints.
Figure: Outline of a saw cut floor (blue) and examples of its substructure (orange: insulation, dark brown: subbase, light
brown: subgrade) - required membranes are not indicated
Saw cut floors are subject to loads from materials stored directly on the slab, storage rack loads,
static loads associated with equipments and dynamic loads associated with vehicles.
Saw cut floors are not an integral part of a building but are completely separated from it. They
shall neither be utilized as a foundation element of a building nor for transferring in-plane forces,
e.g. from tie beams.
This calculation note does not replace the need of proper detailing, suitable concrete
composition, good compaction and appropriate curing. Efforts from all parties involved in the
construction are necessary to meet the expectations.
Detailing and execution has to be done according to the state of the art and the relevant
standards. Execution details for flooring are available through Bekaert and must be complied with
[16], [17].
Although not complete, these construction techniques need to be highlighted and followed:
- To avoid bond with the structural concrete, the insulation material or the sub-base, a membrane
has to be placed wrinkle-free underneath the floor. The membrane has to be selected based on
its properties (specific membranes may be required depending on the function of the saw cut
floor).
- To avoid or control stresses from restrained deformations, the surface on which the saw cut
floor is poured has to be even, with no indents or embossments. The saw cut floor shall be
disconnected from all other elements and structures by means of sufficiently dimensioned
isolation joints. Saw cuts are introduced at regular intervals to eliminate stresses from restrained
deformations.
- To avoid crack propagation, additional reinforcement has to be placed locally around
irregularities such as re-entrant corners, perforations, etc.
GENERAL
INPUT DATA
Floor data
Description
slab type Saw Cut Floor
slab exposure indoors
ambient conditions tempered
separation layer 1 layer PE-foil (membrane)
Geometry
slab thickness h 200 mm (minimum thickness for execution)
maximum joint distance L 5,0 m
panel size ratio L/l 1,0 ≤ L/l ≤ 1,5 (l = minimum joint distance transverse to L)
Joints
primary joint dowelled profile
secondary joint saw cut joint
Materials
Concrete
concrete class C25/30
concrete age at loading 56 days
Reinforcement
layout top + bottom, crosswise
steel ductility recommended class according EN 1992-1-1: B or C
at top
location gateways
bar diameter 6 mm
bar spacing 150 mm
concrete cover 35 mm
at bottom
location gateways
bar diameter 6 mm
bar spacing 150 mm
concrete cover 40 mm
Calculation Approach
based on Bekaert SoG (user defined safety factors are applied)
Reinforcement
Es 200 GN/m²
fyk 500 N/mm² (high bond bars)
εsu 25,0 ‰
28: 1.0
28: 2⁄3
.
!
Wheel loads
γQ 1,35
φ 1,80
Line Loads
γQ 1,35
Concrete
αcc 0,85
γcc 1,50
γct 1,50
Reinforcement
γs 1,15
As cnom
2∙ds
As
As
2∙ds
As cnom
b b
location: gateways
layout: crosswise
a 1,50 m
b 1,50 m
b b
location: gateways
layout: crosswise
a 1,50 m
b 1,50 m
c n/a m
Both subgrade and sub-base shall be well drained and provide adequate and uniform support for
the slab. The in-situ properties shall be at least the minimum of what is defined in this calculation
and, if applicable, shall be sufficient to support all occurring construction traffic.
Subgrade and sub-base tolerances have to be chosen so that the slab thickness used in this
calculation can be established everywhere. If rutting or pumping occurs or if any other negative
effect on either the stability or the flatness of the sub-base is observed, immediate repair has to
be undertaken.
If in-situ soil properties do not comply with what is defined in this calculation, a new calculation
based on the actual soil properties is required. In that case, slab thickness and/or the required
(fibre) reinforcement may increase.
For all required plate tests, a plate diameter of at least 750 mm shall be used.
The modulus of subgrade reaction k given under "sub-base + subgrade" refers to the combined
reaction of both sub-base and sub-grade.
h = 200 mm
k separation layer
k = 0,1 N/mm³
If an insulation material shall be applied underneath the slab, it has to be considered explicitly in
this calculation. The insulation material selected for this project must satisfy its specific purpose
and also meet or exceed the material properties specified in this calculation.
" "#$%&'()
k 0,1 N/mm³
k n/a N/mm³
" 3·"
Elastic Length
8 8
9
8 3 · 4
4 · 3 · ; 3 · 4
2)/
12 · 1 5 6 7 · " <=>? @A',$ =>? ·@ · B+, 9)/ · C
k 0,1 N/mm³
lel 681 mm
k n/a N/mm³
lel n/a mm
Soil Pressure
The maximum soil pressure is limited in dependency of k.
k 0,1 N/mm³
δp 5 mm
pRd,lim 250 kN/m²
k n/a N/mm³
δp n/a mm
pRd,lim n/a kN/m²
Joints
primary joint
Dowelled joints or - preferably - dowelled joint profiles function as day joints which cater for
breaks in the pouring and the construction process. The panels which are initially formed by
these joints are later cut into smaller panels by introducing saw cut joints.
secondary joint
Saw cut joints are an essential construction element for this floor type. Their main purpose is to
relieve tensile stresses induced by drying shrinkage or temperature fluctuations.
Sawn joints open slightly as a consequence of accumulating the temperature and shrinkage
movements. The degree of joint opening mainly depends on the joint spacing, the final concrete
shrinkage and temperature difference. The joint opening affects the joint efficiency and thus the
load transfer factor [04].
Joints
secondary joint
joint maintenance
The required joint maintenance mainly depends on the type of joint, the number of vehicles
crossing the joint and the contact pressure of their wheels.
The right joint can have a positive impact on the serviceability of the floor and a reduction of the
maintenance cost. Professional advice by a joint specialist is recommended.
joint arrangement
All joints need to be planned and to be aligned with assumptions made in this calculation. The
figure below shows an indicative example of how a potential joint arrangement could look. It
should be used as a guideline for a jobsite specific detailing plan.
GENERAL
SERVICEABILITY
Serviceability
The serviceability of a slab on ground in the context of this calculation note is mainly associated
with its suitability for the intended use. It is influenced by surface irregularities over short
distances (flatness) and long distances (levelness); the presence, nature, and width of cracks and
the proper choice and functionality of joints. These are mostly controlled through subgrade
preparation, detailing, and execution.
Flatness and levelness requirements are met by a proper execution method, hiring a qualified
flooring contractor, and aligning the subgrade characteristics with the expected loads.
Professional advice from a soil specialist is also recommended. In case of specific requirements
related to settlements or vibrations, advice from a soil specialist is even strongly recommended.
This calculation note is based on the above conditions.
The combined effect of load-induced stresses and stresses from imposed deformations can
cause cracking. A conventional assessment of these effects, although possible, results in a very
conservative design without significantly reducing the risk of cracking. Therefore, it is common
practice and state-of-the-art to cover the load-induced stresses in the ultimate limit state
calculation and to eliminate the stresses from imposed deformations by constructional means.
The latter is achieved by paying particular attention to the concrete mix design, minimising
restrained deformations, proper placing, compacting, finishing, and applying curing procedures
which are aligned with the environmental conditions. Restrained deformations are minimised by
introducing joints at regular intervals, utilising slip membranes, carefully preparing the sub-base
and separating the slab from walls, columns or other fixed elements [7], [15].
In specific locations, peak stresses are unavoidable, and cracks are more likely to occur. In these
zones (e.g. around columns, re-entrant corners, perforations), additional reinforcement has to be
foreseen [16].
Nevertheless, cracks cannot always be avoided with absolute certainty. If such a crack impairs
the intended use of the floor, a specific maintenance effort should be considered (e.g. crack
repair).
GENERAL
RESISTING FORCES
S(,T
S(, Q S(,# 5 S(, · Z! ⁄Z!#
!
S(, ! · [\'& · [] · [^ · · · SE,
I `_!
!
S(,#
! · [\'& · [] · [^ · # · · SE, I `_!
Ec(t) = 32 GN/m²
fcd = 15,0 N/mm²
fctd,s = 0,74 N/mm²
fctd,u = 0,65 N/mm²
fyd = 435 N/mm²
αcc = 0,85
αfct = 1,00
αts = 0,40
αtu = 0,35
η = 1,00
κchar = 1,00
κG = 1,00
κO = 1,00
λ = 0,80
fctd,s
εs ≤ εsu
x λ∙x
η ∙ x ∙ fcd
df
h
h-x d
Ff
as
Fs
fibres only
corners
*E(
P
Q *E( *E(,
P
Q *E(,!
combined reinforced
reinforcement at top
*E(
P
Q *E( *dC *b,! ; *E(,!g&
P
Q *E(,!
reinforcement at bottom
*E(
P
Q *E( *dC *b,! ; *E(,!
P
Q *E(,&g&
reinforcement at top and bottom
*E(
P
Q *E( *dC *b,! ; *E(,!g&
P
Q *E(,!g&
corners
*E(
P
Q *E( *dC *E(,
P
Q *E(,! ; *E(,!g&
P
Shear Capacity
Resisting shear forces
7
" 1Q H 2,0
L
(deff : [in])
7},~·(>
⁄
lE(, zE(, · " · 100 · {/ ·
· Sa (fck : [MPa])
⁄
lE(, zE(, · " · 100 · {/ · 145 ·
· Sa (fck : [psi])
zE(, 0,15⁄_
!
lE(,!,!/!g& , [] lE(,!,!/!g& · [] - · [^ · [\'&
· !
· S · · []
R,3m_
!
αfct = 1,00
αti = 0,37
2X)!!
hE(, max lI-. · ;l · X)!! ·
d&- E(,
Concrete capacity:
7
" 1Q H 2,0
L
7},~·(>
(deff : [in])
2X)!! 2 · X)!!
⁄ 2 · X)!!
lE(, , lE(, · zE(, · " · 100 · {/ ·
· Sa ·
d&- d&- d&-
(fck : [MPa])
2X)!! 2 · X)!!
lE(, , lE(, ·
d&- d&-
⁄ 2 · X)!!
zE(, · " · 100 · {/ · 145 ·
· Sa ·
d&-
(fck : [psi])
zE(, 0,18⁄_
!
lE(,!,!⁄!g& , [] lE(,!,!⁄!g& · [] 0,85 · - · [^ · [\'&
· !
· SE, · · []
I
_!
αfct = 1,00
αti = 0,37
,}
,}
hE(,I'@ ·
1,40 hE(,0.&))
Sa
hE( 0,4 · S( · 0,6 · 1 5 · · X)!!
250
GENERAL
ACTING FORCES
t
rc
F
m’Ed m’Ed
r0
p0d pEd
· p0d
L ·
·
rc mEd
m’Ed r0
( _ · · ∑L- -
· 7
*( Q *(
P
7·
· 1 5 _a · ·
?>?
· 1 5 ·
g7··
·
·
· /
D0X _ · /)/7
B@ 0:
⁄ ·· ⁄/
& & ⁄/)/
8 )/
/)/
··
· ··
·
8 8
B@ u 0:
8
& L
g ·
/)/
7· ··
· g · ·
· g · ·
·
8
·
L
g
7· ··
· g · ·
· g · ·
·
8
tk t
rc rc
F
m’Ed m’Ed m’Ed
mEd
rk
r0
α L ·
·
mEd r0 α α
rc
m’Ed
rk = r0∙tanα
( _ · · ∑L- -
*3X Q *(
P
~
· ( · 1 Q & · tan 5 8··
?>?
¨
·
· · ·¥¦
U
· tan2
· /
D0X _ · /)/7
t 1,5 · lel Q 3 · Bb
tk 3,0 · lel Q B©
,}·p¤ · g ·p¤
&
?>? ?>?
/)/
·
· ·
g ·¥¦
In case loads are placed at a distance x' > 0 or y' > 0 to a free edge or a joint, the parameters sx and sy are
calculated for x' = 0 and y' = 0.
Bending moments for loads at a distance x' or y' are derived from linear interpolation between the results
for loads placed right at a free edge / joint and for loads placed right at the slab centre.
t t
rc
F F
m’Ed m’Ed
r0 sx r0
p0d pEd
· p0d
r0 mEd
sy
rc
r0
m’Ed
In the case of multiple loads, the equations for single loads apply. The actual load configuration is taken
into account by the factors sx and sy which account for the specific load geometry. An example is given in
the image above.
F ( _ ·
"a" is wide:
*(,)/ Q *(,)/
P
a
"a" is small:
*(,)/
*(,)/
*(
P
*(
P
*(
*(
*(,)/
*(
P
*(
P
*(
F x F ( _ ·
a b a
*dC *(,)/¬
P
; *(,)/¬¬
P
Q *(,)/
"b" is wide:
*(,)/¬
P *(,)/¬¬
P
*(,)/¬
P
*(,)/
*(,)/
*(,)/¬
P
*(,)/¬
P
*(,)/
*(,)/
mEd
«
Iª gIª
h(
&
r0 m’Ed
Fd
VEd VEd
h
p’Ed
pEd
d d
xi xi
@ (
h( 7
· D( 5 D(
P
· @
Q D(
P
· C- 5 X
VEd
h
p’Ed
pEd
xe
@> (
h( · D( 5 D(
P
· Q D(
P
· C) 5 X
7 @>
βi = 1,10 (interior)
βe = 1,10 (edge)
acrit = depends on soil pressure and approach (specified later)
t
rc
F acrit
pm,a
Psoil
p0d pd,max pm,b
rc acrit
control perimeter 0
control perimeter 1
tedge,eq tedge,eq
rc rc
F acrit F
acrit
pm,a
pm,b Psoil
p0d pd,max p0d
tedge,eq
rc
acrit
SLAB CENTRE
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 200 mm
κchar 0,70
κO 0,50
general parameters
x
wheel layout
p 4,00 N/mm²
rw 54 mm
a 1200 mm a
b - mm
c - mm
x' - mm
y' - mm
factors
rw
γQ 1,35
φ 1,35 sy = rw·4 / (3·π)
sx = a
χ n/a
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 200 mm
κchar 0,70
κO 0,50
general parameters
acrit
deff 200 mm rw u0
β 1,10
κchar u1
0,70
κO 0,50 a
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 200 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (x'=0) m + m' p0d (x')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
|■□□□ |■□□□
X 21,1 1,43 170,7 X 13,3 48 13,3 48
|■■□□ |■■□□
X 6,6 1,43 170,7 X 10,0 71 10,0 71
|□■■□ |□■■□
X 21,2 1,43 170,7 X 19,3 90 19,3 90
|□□■■ |□□■■
X 6,6 1,43 170,7 X 10,0 71 10,0 71
|■■■□ |■■■□
X 6,8 1,43 170,7 X 12,2 92 12,2 92
|□■■■ |□■■■
X 6,8 1,43 170,7 X 12,2 92 12,2 92
|■■■■ |■■■■
X 0,0 1,43 170,7 X 0,0 122 0,0 122
x' = 0 mm x' = 0 mm
general parameters
x
deff 200 mm
β 1,10 y acrit
κchar 0,70 u0
κO 0,50 u1
x’ a b c
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
wheel layout
p 4,0 N/mm²
rw 54 mm
a 1200 mm a
b - mm
c - mm
x' 0 mm x’
y' - mm sx = rw·4 / (3·π)
factors
rw
γQ 1,35
φ 1,80
χ 0,60
sy = ½·a + rw
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 200 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (y'=0) m + m' p0d (y')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
_____ _____
X 22,5 1,43 170,7 X 13,6 48 13,6 48
■□□□ ■□□□
_____ _____
X 13,9 1,43 170,7 X 12,8 96 12,8 96
■■□□ ■■□□
_____ _____
X 31,3 1,43 170,7 X 22,7 96 22,7 96
□■■□ □■■□
_____ _____
X 13,9 1,43 170,7 X 12,8 96 12,8 96
□□■■ □□■■
_____ _____
X 15,6 1,43 170,7 X 15,0 144 15,0 144
■■■□ ■■■□
_____ _____
X 15,6 1,43 170,7 X 15,0 144 15,0 144
□■■■ □■■■
_____ _____
- n/a n/a n/a - n/a n/a n/a n/a
■■■■ ■■■■
y' = 0 mm y' = 0 mm
general parameters
x y‘
deff 200 mm
β 1,10 y
κchar 0,70 acrit u0
κO 0,50 u1
a b c
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
wheel layout
p 4,0 N/mm²
rw 54 mm
a 1200 mm a
b - mm
c - mm
x' - mm
y' 0 mm y‘
factors s y = rw rw
γQ 1,35
φ 1,80
χ 0,60
sx = ½·a
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 154 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (y'=0) m + m' p0d (y')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
____ ____
X 20,6 1,43 131,5 X 8,3 14 8,3 14
●-○ ●-○
____ ____
X 7,5 1,43 131,5 - 6,7 29 6,7 29
●-● ●-●
y' = 0 mm y' = 0 mm
general parameters
y‘
deff 154 mm
β 1,10
rw u0
κchar 0,70 acrit
κO 0,50 u1
a
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 200 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (x'=0) m + m' p0d (x')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
|■□□□ |■□□□
X 26,4 1,43 170,7 X 16,7 60 16,7 60
|■■□□ |■■□□
X 8,3 1,43 170,7 X 12,5 89 12,5 89
|□■■□ |□■■□
X 26,6 1,43 170,7 X 24,2 112 24,2 112
|□□■■ |□□■■
X 8,3 1,43 170,7 X 12,5 89 12,5 89
|■■■□ |■■■□
X 8,5 1,43 170,7 X 15,3 115 15,3 115
|□■■■ |□■■■
X 8,5 1,43 170,7 X 15,3 115 15,3 115
|■■■■ |■■■■
X 0,0 1,43 170,7 X 0,0 153 0,0 153
x' = 0 mm x' = 0 mm
general parameters
x
deff 200 mm
β 1,10 y acrit
κchar 0,70 u0
κO 0,50 u1
x’ a b c
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
wheel layout
p 4,0 N/mm²
rw 54 mm
a 1200 mm a
b - mm
c - mm
x' 0 mm x’
y' - mm sx = rw·4 / (3·π)
factors
rw
γQ 1,35
φ 1,80
χ 0,75
sy = ½·a + rw
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 154 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (x'=0) m + m' p0d (x')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
|● - ○ |● - ○
X 18,8 1,43 131,5 X 9,6 17 9,6 17
|● - ● |● - ●
X 3,9 1,43 131,5 X 6,3 23 6,3 23
x' = 0 mm x' = 0 mm
general parameters
deff 154 mm
acrit
β 1,10
rw u0
κchar 0,70
κO 0,50 u1
x’ a
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 200 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (y'=0) m + m' p0d (y')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
_____ _____
X 28,1 1,43 170,7 X 17,0 60 17,0 60
■□□□ ■□□□
_____ _____
X 17,4 1,43 170,7 X 16,0 120 16,0 120
■■□□ ■■□□
_____ _____
X 39,1 1,43 170,7 X 28,4 120 28,4 120
□■■□ □■■□
_____ _____
X 17,4 1,43 170,7 X 16,0 120 16,0 120
□□■■ □□■■
_____ _____
X 19,5 1,43 170,7 X 18,8 180 18,8 180
■■■□ ■■■□
_____ _____
X 19,5 1,43 170,7 X 18,8 180 18,8 180
□■■■ □■■■
_____ _____
- n/a n/a n/a - n/a n/a n/a n/a
■■■■ ■■■■
y' = 0 mm y' = 0 mm
general parameters
x y‘
deff 200 mm
β 1,10 y
κchar 0,70 acrit u0
κO 0,50 u1
a b c
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
wheel layout
p 4,0 N/mm²
rw 54 mm
a 1200 mm a
b - mm
c - mm
x' - mm
y' 0 mm y‘
factors s y = rw rw
γQ 1,35
φ 1,80
χ 0,75
sx = ½·a
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 154 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (y'=0) m + m' p0d (y')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
____ ____
X 25,7 1,43 131,5 X 10,4 18 10,4 18
●-○ ●-○
____ ____
X 9,4 1,43 131,5 X 8,4 36 8,4 36
●-● ●-●
y' = 0 mm y' = 0 mm
general parameters
y‘
deff 154 mm
β 1,10
rw u0
κchar 0,70 acrit
κO 0,50 u1
a
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
wheel layout
p 4,0 N/mm²
rw 54 mm
a 1200 mm a
b - mm
c - mm
x' 500 mm x’
y' - mm sx = rw·4 / (3·π)
factors
rw
γQ 1,35
φ 1,80
χ -
sy = ½·a + rw
reinforcement layout
Dramix®
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 154 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (x'=0) m + m' p0d (x')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
|● - ○ |● - ○
X 20,5 1,43 131,5 X 12,8 23 10,5 17
|● - ● |● - ●
X 5,0 1,43 131,5 X 8,4 31 8,1 23
x' = 0 mm x' = 500 mm
general parameters
deff 154 mm
acrit
β 1,10
rw u0
κchar 0,70
κO 0,50 u1
x’ a
vmin 0,51 N/mm²
vRd,c0 0,00 N/mm²
vRd,f0 0,20 N/mm²
wheel layout
p 4,0 N/mm²
rw 54 mm
a 1200 mm a
b - mm
c - mm
x' - mm
y' 0 mm y‘
factors s y = rw rw
γQ 1,35
φ 1,80
χ -
sx = ½·a
reinforcement layout
Dramix®, top, bottom
elastic length
lel 681 mm (insulation layer not present)
BENDING
general parameters
deff 154 mm
κchar 0,70
κO 0,50
occurs VEd κG VRd occurs m + m' p0d (y'=0) m + m' p0d (y')
kN/m - kN/m kNm/m kN/m² kNm/m kN/m²
____ ____
X 36,6 1,43 131,5 X 14,5 24 14,5 24
●-○ ●-○
____ ____
X 13,7 1,43 131,5 X 11,8 48 11,8 48
●-● ●-●
y' = 0 mm y' = 0 mm
general parameters
y‘
deff 154 mm
β 1,10
rw u0
κchar 0,70 acrit
κO 0,50 u1
a
vmin 0,51 N/mm²
vRd,c0 0,36 N/mm²
vRd,f0 0,20 N/mm²
F
load layout
a 5000 mm
factors
γQ 1,35
φ - a
χ -
reinforcement layout
Dramix® (layout with lowest capacity)
BENDING
3,00
occurs Fd a m + m'
kN/m² mm kNm/m 2,00
mel [kNm/m]
1,00
__▄__ X 40,5 5000 5,9
0,00
-15 -10 -5 0 5 10 15
maximum bending moments -1,00
-3,00
resisting bending moments
-4,00
m'Rd + mRd 29,0 kNm/m x [m]
GENERAL
Calculation Overview
|
→ ● ← ——— — — — — ┼ —
|
——— ┌
├ || ├ || ├ ||
selected X X X X X - X X -
governing
■■■■ ■■■■ ■■■■ ■■■■ ■■■■ - ●-● ●-● -
slab layout
thickness 200 mm
concrete C25/30, 15 kg/m³ 3D 80/60BG
reinforcement D® D® D® D® D® - D® D® + ̲̅ -
insulation - - - - - - - - -
bending (m+m') ◘ ◘ ◘ ◘ ◘ ◘
acting 19,6 19,3 22,7 24,2 28,4 - 10,5 14,5 - kNm/m
resisting 29,0 29,0 29,0 29,0 29,0 - 29,0 49,9 - kNm/m
soil (pₒ)
acting 53 122 144 153 180 - 23 48 - kN/m²
resisting 250 250 250 250 250 - 250 250 - kN/m²
shear (V)
acting 29,0 21,2 31,3 26,6 39,1 - 20,5 36,6 - kN/m
resisting 170,7 170,7 170,7 170,7 170,7 - 131,5 131,5 - kN/m
punching (V) ◘
acting 197 99 198 97 196 - 52 52 - kN
resisting 616 279 345 279 345 - 246 143 - kN
Legend
D® Dramix® Steel Fibre (fibre only)
D® + ̅ Dramix® Steel Fibre + top reinforcement
D® + ̲ Dramix® Steel Fibre + bottom reinforcement
D® + ̲̅ Dramix® Steel Fibre + top & bottom reinforcement
◘ governing load type
Despite the Bekaert data sheets giving a good estimation of the post crack strength, it does not
relieve others from testing the applied material properties. Bekaert is prepared to give advice and
practical support for quality control.
Floor data
slab type Saw Cut Floor
slab thickness h 200 mm (minimum thickness for execution)
separation layer 1 layer PE-foil (membrane)
maximum joint distance L 5,0 m
panel size ratio L/l 1,0 ≤ L/l ≤ 1,5
slab exposure indoors ambient conditions tempered
Joints
primary joint dowelled profile
secondary joint saw cut joint
Soil Properties
Soil properties as specified above.
non-insulated areas everywhere
insulated areas none present
Reinforcement
layout top + bottom, crosswise (see page 13)
yield strength 500 N/mm² (high bond bars)
E-modulus 200 GN/m²
at top 6 mm - 150 mm, 35 mm concrete cover
at bottom 6 mm - 150 mm, 40 mm concrete cover
Other
For details or additional parameters and dimensions, please see above.
For additional remarks and the liability disclaimer, please see the next pages.
Data Base 1.1.1
Slab on Ground 1.0.2
Additional Remarks
This design is only valid for Dramix®-steel fibres. Violation hereof shall entail legal proceedings by
BEKAERT in view of indemnification of all losses that BEKAERT may sustain as a result of such violation.
In case other fibre types than specified above or fibres of other manufacturers are used, this design is null
and void. In such a case, Bekaert rejects any liability for this design and for the consequences of putting it
in practice.
All input data provided to Bekaert is assumed as correct and thus without Bekaert's responsibility.
Assumptions made by Bekaert are evident for successful execution and thus have to be verified by the
project engineer.
User defined remarks: INPUT on sheet "Input" is PRINTED on each printout sheet.
References
scientific publications
[01] H. Falkner, M. Teutsch, Z. Huang: Untersuchung des Trag- und Verformungsverhaltens von
Industrieböden aus Stahlfaserbeton, book 117, iBMB Braunschweig, 1995
[02] A. Losberg: Design Methods for Structurally Reinforced Concrete Pavements,
Chalmers University
[03] M. Stet: Betonverhardingen, GWWTechniek, 2003
[04] B. Colley, H. Humphrey: Aggregate Interlock at Joints in Concrete Pavements,
PCA Bulletin D124, Portland Cement Association
execution guides
[16] DBV-Merkblatt: "Steel Fibre Reinforced Industrial Concrete Floors"
[17] www.bekaert.com/dosingdramix
Liability
This Dramix® Pro report, and the underlying software and program used to create the report, is provided to the Project User (identified
on the cover page of this report) by Bekaert NV/SA and its affiliates solely as an accommodation to assist purchasers of Dramix® Steel
Fibers to determine the Dramix® Steel Fiber design for the application described in this report. The calculations contained in this report
are based on and rely solely on the data and inputs received from the Project User; Bekaert NV/SA and its Affiliates have not and will
not independently verify the accuracy or completeness of any of the data or inputs provided by Project User.
Neither Bekaert NV/SA nor any of its Affiliates is serving or acting as a project engineer, building engineer or architect, or in any similar
capacity for this Project. This report, and the underlying software and program used to create the report, is provided solely as an aid to
the Project User and all calculations and determinations contained in this report should be verified and confirmed by the Project’ User’s
project engineer, building engineer, architect or by any one acting in a similar capacity on behalf of the Project User including, but not
limited to, with regard to confirmation of the material properties and equivalent flexural stress.
Except as specifically warranted by Bekaert NV/SA or one of its affiliates in writing and subject to the conditions contained in any such
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used to create this report is free from defects. Bekaert NV/SA does not have any obligation to correct errors, make changes, support
this report, software or program, distribute updates, or provide notification of any error or defect, known or unknown.
If the project user relies upon this report, software or program, the project user does so at its own risk, and the project user assumes
the responsibility for the results. Should this report, software or program prove defective, the project user assumes the cost of all
losses, expenses and damages, of whatever kind or nature, resulting from reliance on this report, the software or the program. Unless
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damage, loss, cost or expense, of any kind or nature arising out of the use of, or inability to use this report, software or program,
including, but not limited to, claims or actions alleging infringement of copyrights, patents, trademarks, trade secrets, or any other
intellectual property.
PROHIBITION ON OTHER USE: The Project User acknowledges and by use of this report, software and program, agrees that the
Dramix® Pro (“detailed design note”) may not be used by the Project User for any other purpose than as permitted in this report and
only for use with regard to Dramix® Steel Fibers. NO LICENSE HAS BEEN GRANTED TO PROJECT USER FOR ANY USE OTHER
THAN AS SET FORTH IN THIS REPORT, and nothing hereunder will be construed as a license, assignment or other transfer of any
such right, title and interest to Project User or any other person. The sale of the Dramix® Pro, this report, or the software or programs
underlying this report, are strictly prohibited. Any violation hereof will subject the Project User to legal action by Bekaert NV/SA, and the
Project User hereby indemnifies and holds Bekaert NV/SA and its Affiliates harmless from any and all damages, losses, costs and
expenses of any kind or nature (including, but not limited to, attorneys’ fees and all costs of investigation, defense and settlement)
relating to Project User’s use of this report, software or program for any other use than as permitted in this report. Bekaert NV/SA is,
and will remain at all times, the owner of the intellectual property rights relating to this report, the software or the program used to
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