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DRILLING HYDRAULIC CALCULATIONS for WATER MUDS

Well T.D. m 2000 Well TVD m 2000 Hole Sz mm 200.03 Mud Density kg/m3 1160 S.Gravity of Cuttings kg/m3 2600
T.D. of Last Csg Shoe m 745 Drill Pipe O.D. mm 114.3 Penetration Rate m/hr 10 Thickness of Cuttings mm 3
I.D. of Csg mm 200 Drill Pipe I.D. mm 97.1 Fan RPM 600 48 Diametre of Cuttings mm 6
Mud Volume in Tanks m3 65 H.Wt. D.Pipe Length m 238 Fan RPM 300 30 Jet/Nozzle Size Input in 32s
Pump Liner Size mm 114.3 H.Wt. Drill Pipe O.D. mm 114.3 Fan RPM 100 15 Nozzle 1, 2 10 10
Pump Speed strokes/min 106 H.Wt. Drill Pipe I.D. mm 70.4 Fan RPM 3 3 Nozzle 3, 4 11
Size of Pump Rod mm 0 H.Wt. D.P. Mass kg/m 62.5 Desilter /Desander Input Nozzle 5, 6
Pump Stroke Length mm 351.4 Drill Collars Length m 82 Suction Rate m3/min 1.9 Nozzle 7, 8
Working Pumps Number 1 pump Drill Collar O.D. mm 159 Underflow Density kg/m3 1650 Nozzle 9,10
Max Oper Press kPa 17000 Drill Collar I.D. mm 58 Underflow Rate L/min 20 Nozzle 11,12
> BUOYANCY & BIT HYDRAULICS < Written by Vass Karatzas
Total Nozzle Area TFA in2 0.2462 Minimum Mud Pump HP 345 or kW 257 WHITE TOWER CONSULTING
Ltd.
Total Nozzle Area TFA cm2 1.588 Bit Hydraulic HP 237 or kW 177
Comments: vkaratzas@sprint.ca
Total Nozzle Area TFA mm 2
158.8 Bit HHP per in or HSI
2
4.86 or W per cm 562
2
JET SELECTION
Stand Pipe Pressure kPa 13458 Jet Impact force, lbf 597 or daN 266 TFA in cm2 TFA in in2 Nozzle Sz
Bit Pressure Drop Fraction % 68.6 Recommended TFA to maximize HHP 1.458 0.2260 10/10/10
Buoyancy Factor 0.8521 Nozzle Velocity m/sec 120 Recom.TFA to maximize Impact Force 1.697 0.2630 11/11/10
Available WOB daN 19511 Bit Pressure Drop kPa 9236 TFA for Optimum HHP & Impact Force 1.577 0.2445 10/10/11
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VOLUMES, PRESSURES & HOLE CLEANING o

Pump Output m3/stroke 0.0108 Volume m3 Time (min) Strokes


Pump Output m /min 1.1466
3
Mud to reach the bit 13.6 11.8 1256
Average Anullar Mud Velocity m/min 55 Bottoms up (Annular Volume) 41.5 36.2 3840
Average Velocity of Cuttings m/min 46 From Suction to Surface (Hole Volume) 55.1 48.1 5096
Est. Mud to displace String for POOH m3 8.0 Total Circulation (total mud system) 120 104.8 11105
Minimum Trip Margin to POOH kPa 495 Bottom Sample Up 44 4611
Effective Circulating Mud Density (Mud Wt. + Ann. Press Losses) kg/m3 1185 Total Hole Mud Volume (no Pipe in) m3 62.85
Maximum ROP for a 4% by volume Cutting Concentration m/hr 72.9 Pressure Gradient kpa/m 11.380
The present Cutting Concentration in the Annulus is (by volume) % 0.55 Hydrostatic P. (pump off) at TVD kPa 22759
at this ROP the Effective Mud Density in the Annulus (without the pressure losses) becomes kg/m3 1168 Eff.H.Press (drilling) kPa 23409
and the Effective Circulating Mud Density with the above Cuttings Concentration becomes kg/m3 1193 Increase in BHP by kPa 649
< SOLIDS REMOVAL, DESILTER or DESANDER >
Overflow Mud Density kg/m3 1155 Solids Volume Removed m3/hr 0.408 Mud Removed m3/hr 0.792 P.V. mPa s.
18
Overflow Rate m3/min 1.880 Solids Removed kg/hr 1062 Underflow Rate m3/hr 1.200 Y.P. Pa 6
Capacities, Velocities, Rheologies and Pressure Losses per Section
D.C. Section H. Wt. Section D.P. O.H. Section D.P. Casing Section
Hole Size mm 200.03 200.03 200.03 200.00
np 0.67768 Pipe O.D. mm 159.0 114.3 114.3 114.3
na 0.45922 Pipe I.D. mm 58.0 70.4 97.1 97.1
Kp Poise
2.2393 Poise Length m 82.0 238.0 935.0 745.0
Ka Poise
4.3726 Poise In Pipe Annular In Pipe Annular In Pipe Annular In Pipe Annular
Capacities in m3/m 0.00264 0.01157 0.00389 0.021165 0.00741 0.021165 0.00741 0.021155
Capacities in m/m3 378.4898 86.43 256.9004 47.25 135.04 47.25 135.04 47.27
Section Capacity in m3 0.217 0.949 0.926 5.037 6.924 19.789 5.517 15.761
Mud Velocity m/min 434 99 295 54 155 54 155 54
Mud Velocity m/sec 7.23 1.65 4.91 0.90 2.58 0.90 2.58 0.90
Critical Velocity m/min 75 60 60
Critical Velocity m/sec 1.25 1.00 1.00
Critical Flow Rate m3/min 0.8679 1.2746 1.2746
Slip Velocity m/min 23.77 8.96 8.96 8.96
Velocity of Cuttings m/min 75 45 45 45
Transport Efficiency % 76 83 83 83
Lag Time min 1.1 5.3 20.7 16.5
Effective Viscocity m cps 26.09 18.00 31.47 37.17 42.95 37.17 42.95 37.16
Reynolds Number 18655 4368 12744 2416 6770 2416 6770 2418
flow type Turbulent Turbulent Turbulent Laminar Turbulent Laminar Turbulent Laminar
Friction Factor 0.0051 0.0059 0.0056 0.0099 0.0067 0.0099 0.0067 0.0099
Pressure Drop kPa 871 75 1065 52 997 205 794 163

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