CUSTOMER

INSPECTION & TEST PLAN

PROJECT RAW WATER SUPPLY PROJECT
STEEL PIPELINE CONSTRUCTION
ITEM STEEL PIPELINE
REV A 22/10/2018

Contractor

OMAS
Act. Procedure / Acceptance Inspection Quality
Activity Description Responsibility Remarks
No Specification Criteria Level Record

1.0 CONSTRUCTION
PREQUALIFICATIONS
1.1 Survey Construction Manager i
1.2 Approval of Welding Welding Engineer API 1104 HP HP i PQR Test Reports
Procedure Qualification
1.3 Approval of Welding Welding Engineer API 1104 HP HP i
Procedure Specification / QA/QC Manager
1.4 Welder Qualification Tests QA/QC Manager API 1104 HP HP i
1.5 Approval of NDT Welding Engineer API 1104 HP HP i
Procedures / QA/QC Manager
1.6 Approval of NDT Personnel Welding Engineer API 1104 HP HP i
/ QA/QC Manager
1.7 Approval of Construction Construction HP HP i
Procedures Manager QA/QC
Manager

2.0 MATERIAL CONTROL

2.1 Receipt of Free Issue Line QA/QC Material Approval R R i
Pipes Engineer/Consultant Form, Material
Inspector Recieving
Inspection
2.2 Receipt of Free Issue QA/QC Material Approval R R i
Valves, Flanges, Fittings Engineer/Consultant Form, Material
and Others Inspector Recieving
Inspection
2.3 Receipt and Storage of QA/QC Material Approval V V i
Contractor Supplied Engineer/Consultant Form, Material
 Permanent Works M aterial Inspector Recieving
Inspection

3.0 PIPELINE AND VALVE CHAMBERS

CONSTRUCTION
3.1 ROW Setting Out
3.1.1 Confirm Access Roads Surveyor R R i
3.1.2 Confirm the Pipeline Route Surveyor R R i
3.1.3 Survey and Peg Out ROW Surveyor R R i
Boundaries
3.1.4 Survey and Peg Out ROW Surveyor R R i
Centre Line
3.1.5 Preparation of ROW Earthworks Supervisor R R i
3.1.6 Locate Foreign Services Surveyor R R i
3.2 Clearing Grading and
Grubbing
3.2.1 Segregation of Top Soil HSE Manager V V i
3.3 Stringing of Line Pipe
3.3.1 Off Loading Pipes on the Welder Foreman R R i
ROW - Custody Transfer
3.3.2 Register Pipe No , Length Welder Foreman R R i
and Location
3.4 Field Bending of Line Pipe
3.4.1 Bending Schedule Bending Supervisor R R i
3.4.2 Record Bending Details Bending Supervisor R R i
3.4.3 Longitudinal Seam Shall Be Bending Supervisor R R i
in the Neutral Axis
3.4.4 Check for the Minimum Bending Supervisor R R i
Length of Straight Pipe

3.4.5 Inspect for Ovality, Dents, QA/QC Engineer ASME B31.8 R R i

etc
3.4.6 Check for Coating Damage QA/QC Engineer ASME B31.8 V V i
3.5 Main Line Fit Up and
Welding
3.5.1 Fit Up and Dimensional QA/QC Engineer API 1104 R R i
Check
3.5.2 Surveillance / Random QA/QC Engineer API 1104 R R ii
Parameter Checks During
Welding
3.5.3 Visual Inspection of the QA/QC Engineer API 1104 R R i Before and After Welding
Weld Inspection Forms,
Welding Release Form
3.5.4 Welder Identification QA/QC Engineer API 1104 HP HP i
3.5.5 NDT NDT Sub Contractor API 1104 V HP i RT Inspection Form
3.5.6 NDT Report Acceptance Employer/Contractor API 1104 HP HP i
3.5.7 Welding Data for the QA/QC Engineer R HP i Weldlog Form
Weldlog
3.6 Weld Repairs
3.6.1 Locating and Marking the QA/QC Engineer API 1104 V i
Defective Area
3.6.2 Repair Repair Welder API 1104 V i

3.6.3 NDT NDT Sub Contractor API 1104 V HP i

3.6.4 NDT Repair Report Employer/Contractor API 1104 HP HP i
Acceptance
3.7 Field Joint Coating
3.7.1 Environmental Conditions, Coating Supervisor R ii
Temperature, RH etc
3.7.2 Surface Preparation Coating Supervisor R i
3.7.3 Joint External Coating Coating Supervisor R i
3.7.4 Holiday Test QA/QC Engineer HP i Holiday Test Inspection
Form
3.8 Trenching
3.8.1 Safety Warning Signs HSE Manager V V i
3.8.2 Trench Marking and Surveyor V V i
Location of Service Lines
3.8.3 Cover and Ditch Construction R R i
Dimensions Supervisor
3.8.4 Excavation Construction R R i
Supervisor
3.8.5 Trench Alignment and Construction R R i
Dimensions Supervisor
3.8.6 Removal of Debris and Construction R R i
Foreign Objects from the Supervisor
Trench
3.9 Lowering In
3.9.1 Dewatering Construction V V i
Supervisor
3.9.2 Final Check of the Ditch QA/QC Engineer R R i
 Bottom for Rocks or Stones
3.9.3 Apply Padding Material to Construction R R i
the Bottom of Trench Supervisor
3.9.4 Approval for Lowering In Employer/Consultant HP HP i
3.9.5 Pipeline Section Lowering Lowering Supervisor V V i
3.10 Backfilling
3.10.1 Sand Padding Construction V V i
Supervisor
3.10.2 Padding Inspection Construction V V i
Supervisor
3.10.3 Check Backfill Material Construction V V i
Supervisor
3.11 Reinstatement
3.11.1 Re-instate the ROW Construction V R ii
Supervisor / HSE
Manager
3.11.2 Install Pipe Markers and Construction R R ii
Signs Supervisor
3.11.3 Clean Up Surplus Material Construction R R ii
Supervisor

4.0 HYDROSTATIC TESTING

4.1 Preparation of the
Hydrostatic Test Package
4.1.1 Preparation of the Quality QA/QC Engineer HP HP i
Records for the Test
Section
4.1.2 Issue Release for testing Employer/Contractor HP HP i
4.1.3 Check the Calibration of all QA/QC Engineer V V i
Relevant Testing
Equipment
4.2 Hydrostatic Testing
4.2.1 Cleaning Test Supervisor V V i
4.2.2 Confirm the Purity of the Test Supervisor V V i
Water
4.2.3 Water Filling Test Supervisor V V i
4.2.4 Perform Hydrostatic Test Supervisor ASME HP HP i Hydrostatic
Testing B31.8 Test Reports
4.2.5 Approval of Test Records Employer/Contractor HP HP i HydrostaticT est
 Reports
ACD İNŞAAT
Quality Approval

Remarks : V : Verification
R : Random
WP : Witness
HP : Hold Point