WHP-SPM-011 Rev. C General Welding-NDE Specification Piping Shop-Field Fabrication

MADURA BD FIELD DEVELOPMENT - EPCI
GENERAL WELDING-NDE SPECIFICATION

PIPING SHOP-FIELD FABRICATION
DOC NO. : WHP-SPM-011 REV. C
RECORD OF REVISION
The revisions listed below have been incorporated in this copy of the document.
REV PAGE
SECTION DESCRIPTION OF CHANGES
NO. NO.
C All All Approved for Construction
MADURA BD FIELD DEVELOPMENT-EPCI

CONTRACT NO.:332003560 Page 2 of 26
TABLE OF CONTENTS
1. GENERAL 4
1.1 Scope of Specification 4
1.2 Definition 4
1.3 Codes and Specification 4
1.4 Submittals 5
2. PRODUCT 5
2.1 Welding 5
2.2 Thermal Treatment 5
2.3 NDE (Non Destructive Examination) Requirements 6
2.4 Hardness Testing 7
2.5 Amine and Wet H2S Requirements 7
2.6 Delta Ferrite Testing 7
3. FIELD WELDING 7
ATTACHMENT – 1 8
PIPING WELDING DATA SHEET 8
ATTACHEMENT – 2 21
STANDARD WELD JOINT SYMBOL 21
ATTACHMENT – 3 23
STANDARD NDE/HEAT TREAT/TEST SYMBOL 23
ATTACHMENT – 4 25
GENERAL NOTES 25

1. GENERAL
1.1 Scope of Specification
This specification prescribes standards for welding pressure-retaining piping, including non-
pressure attachments thereto and Non Destructive Examination for welds, fabricated parts and
component geometric configuration encountered in fabrication.
1.2 Definition
Company : Husky-CNOOC Madura Limited(HCML) as the ultimate user and owner or

the authorized representative of Company
Purchaser : The organization that issues the purchase order and specifications to the
Vendor. The purchaser is Husky-CNOOC Madura Limited’s(HCML)
appointed agent
Contractor : The party that carries out all or part of the design, engineering, procurement,
construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor
Vendor : The Manufacturer of the equipment or the Manufacturer’s agent with the unit
responsibility
1.3 Codes and Specification

The latest editions of all applicable codes, specifications, and references shall define the
minimum requirements applicable to the subject work and no statement contained in this
Specification shall be construed as limiting the work to such minimum requirements.
Wherever conflicts or omissions between codes, specifications, and contract occur, the most
onerous condition shall apply. Contractor is responsible for reviewing the list below and informing
the Company of any omissions. All conflicts shall be formally brought to the attention of the
Company.
1.3.1 Applicable Codes
American Society Mechanical Engineering (ASME)

ASME B31.3 : Process Piping
ASME B31.8 : Gas Transmission and Distribution Piping
ASME Section V : Non Destructive Examination
ASME Section IX : Welding and Brazing Qualification
American Petroleum International (API)

API RP14E : Recommended Practice Design and Installation for Chemical, Oil and
Gas Industries
API RP582 : Welding Guidelines for chemical, Oil and Gas Industries
1.3.2 Related Project Specification
Work in this specification shall be coordinated with Project Specifications

WHP-SPM-507 : General Specification for Positive Material Identification (PMI)
WHP-SPM-512 : General Welding/NDE Specification for Pressure-Retaining
Components

WHP-SPM-001 : Piping Material Specification Line Class - Process And Utility Piping
WHP-SPM-002 : Shop Fabrication and Handling Process And Utility Piping
WHP-SPM-003 : Field Fabrication And Installation Process And Utility Piping
1.4 Submittals
Submittals shall be made to the Purchaser or their designated representative in accordance with
the PO or Project Scope of Work and the following:
1.4.1 Welding
Submit WPSs (Welding Procedure Specifications) and PQRs (Procedure Qualification Records)
and a copy of Attachment-1 to this specification that has been filled in with the Vendor’s WPS
numbers to be used.
Note: WPS / PQR review will not proceed unless a completed copy of Attachment-1 is submitted
along with the WPS / PQRs.
2. PRODUCT
General design and fabrication requirements shall be in accordance with ASME B31.8 or ASME
B31.3, whichever is applicable.
2.1 Welding
2.1.1 Acceptable Welding Processes
See WHP-SPM-512 General Welding/NDE Specification For Pressure-Retaining Components for

a list of acceptable welding processes and associated limitations.
2.1.2 Weld Joint Fit-up
The engineering design document shall specify maximum pipe wall offset (hi-low) for single-
welded butt joints.
2.2 Thermal Treatment
2.2.1 Preheat and Interpass Requirements
The minimum preheating temperatures for welding, thermal cutting, and tack welding, including
bridge tacks, shall be as specified in the WPS, Attachment-1 or the applicable Code, whichever is
greater.
2.2.2 PWHT (Postweld Heat Treatment) Requirements
1. PWHT shall be in accordance with ASME B31.8 or ASME B31.3, whichever is applicable and
Attachment-1.
2. PWHT shall be performed in accordance with a written procedure that details the PWHT
method to be used, heating and cooling rates, holding time and temperature, and a
description of thermocouple locations for all pipe sizes to be PWHT'd.
3. The use of non-air hardening type filler metal on Cr-Mo fillet welds for the purpose of avoiding
PWHT is not permitted without written permission from the Purchaser or their designated
representative.
4. PWHT shall be performed in an enclosed furnace or by electrical resistance heating methods.
Purchaser permission is required to use other PWHT methods.
5. Exposed machined or threaded surfaces shall be protected from oxidation during PWHT.

2.3 NDE (Non Destructive Examination) Requirements

The extent of NDE for each piping line class is specified in Attachment-1.
2.3.1 Visual Examination
Visual examination, evaluation and record of indications inspections is required and shall be in
accordance with ASME B31.8, Paragraph 826 or ASME B31.3, Paragraph 344.2, whichever is
applicable and ASME Code, Section V, Article 9.
2.3.2 Liquid Penetrant Examination
1. Liquid penetrant examination and evaluation of indications shall be in accordance with the
requirements and methods specified in ASME B31.3, Paragraph 344.4 or ASME B31.8,
Paragraph 826, whichever is applicable and ASME Code Section V, Article 6.
2. Penetrant materials shall meet the requirements of Paragraph T-641 of Article 6, Section V of
the ASME Code, for sulfur and halogen content, regardless of the type of material to be
examined. Chloride content of materials to be used on austenitic stainless steel shall not
exceed 50 PPM.
3. Liquid penetrant examination of welds shall include a band of base metal at least 1 inch (25
mm) wide on each side of the weld.
2.3.3 Magnetic Particle Examination
1. Magnetic particle examination and evaluation of indications shall be in accordance with the
requirements and methods specified in ASME B31.8, Paragraph 826 or ASME B31.3,
Paragraph 344.3, whichever is applicable and ASME Code, Section V, Article 7.
2. Magnetic particle examination of welds shall include a band of base metal at least 1 inch (25
mm) wide on each side of the weld. The AC magnetic yoke method shall be used.
3. In-process magnetic particle examination. When magnetic particle examination is substituted
for ultrasonic examination, the root pass, intermediate passes (if specified by the Purchaser),
and the finished weld shall be examined by the magnetic particle method.
2.3.4 Ultrasonic Examination
Ultrasonic examination and evaluation of indications shall be in accordance with the requirements
and methods specified in ASME B31.8, Paragraph 826 or ASME B31.3, Paragraph 344.6,
whichever is applicable and ASME Code Section V Article 5.
1. Ultrasonic examination may be substituted for radiographic examination when permitted by
the Purchaser.
2. When a single-wall radiographic technique cannot be used on weld joints requiring
radiography and the pipe wall thickness exceeds 1-1/4 inches (32 mm), the welds shall be
100% ultrasonically examined in lieu of radiographic examination.
2.3.5 Radiography Examination
Radiographic examination procedures, techniques, and evaluation of indications shall be in

accordance with ASME B31.8, Paragraph 826 or ASME B31.3, Paragraph 344.5, whichever is
applicable and ASME Code Section V, Article 2.
Additional requirements for radiographic examination shall be as follows:
A. Radiographs shall be made using industrial radiographic film.
B. Lead screens shall be used.
Approval from the Purchaser or their designated representative is required for use of
penetrameters other than those specified in the applicable Code. Wire type image quality
indicators (IQIs) equal to those meeting EN462-1, DIN 54109 or JIS-Z3104 requirements may
be substituted for those specified in ASME Section V provided an equivalent sensitivity is met.
C. Whenever less than 100% radiography is specified, the following rule shall apply:
The percent of welds specified on Attachment-1 shall be radiographed around their entire
circumference. A record shall be kept of the quality and extent of each welder's work. Each

welder’s work shall be represented in the percentage of welds examined.
2.4 Hardness Testing

See WHP-SPM-512 General Welding/NDE Specification For Pressure-Retaining Components for
hardness testing requirements. See Appendix 02 of specification WHP-SPM-512 for hardness
testing of DSS (Duplex Stainless Steel).
2.5 Amine and Wet H2S Requirements
See WHP-SPM-512 General Welding/NDE Specification For Pressure-Retaining Components,
Appendix 01 for welding, NDE and PWHT requirements for equipment and piping in amine and
wet H2S service.
2.6 Delta Ferrite Testing
A. Five percent (5%) of pressure-retaining welds in austenitic stainless steel shall be tested for
delta ferrite in the weld deposit and the results recorded for production weldments.
B. Delta ferrite determinations made using magnetic instruments shall be performed before
PWHT when PWHT is required.
C. Delta ferrite content shall be 3 - 10 FN for operating temperatures of 800 °F (425°C) and
above, or for components that are PWHT’d. For components with operating temperatures
below 800 °F (425 °C), the delta ferrite content shall be 3 - 12 FN.
D. Delta ferrite shall be determined by a magnetic instrument calibrated in accordance with AWS
A4.2 (e.g., Severn gage or ferrite scope), or calculated using the Schaeffler or WRC 1988
Constitution Diagrams.
E. See Appendix 02 of specification WHP-SPM-512 for delta ferrite testing of DSS.
3. FIELD WELDING
Field fabrication and erection shall be performed in accordance with Section 2.0 of this
specification, except for the addition or deletion of items detailed in this section.
Welding shall not be done when the ambient air temperature is lower than 0°F (minus 18°C) or
when surfaces are wet, exposed to rain, snow, sleet, or high wind. The ambient air temperature
may be below 0°F (minus 18°C) during welding; however a heated structure or shelter around the
area being welded must maintain the air temperature adjacent to the weldment at 0°F (minus
18°C) or higher.
All weld areas shall be adequately protected from wind and moisture throughout welding
End Specification

ATTACHMENT – 1
PIPING WELDING DATA SHEET

GENERAL WELDING-NDE SPECIFICATION PIPING SHOP-FIELD
FABRICATION
PIPING WELDING DATAS SHEET (SHEET-1)

Category: Normal General Hydrocarbon, Fuel Gas, Glycol, Sulfur Vapor, Design Code: ASME B31.3
Condensate, Steam, Boiler Feed Water, Combustion Air,
Hot Oil, ASME Flange Rating: 150, 300, 600, 900
Line Class(es): HP301, HP316, HS313, HP416, HP616, HS613, HP716
Special Criteria:
Piping Material: Killed Carbon Steel Attachment Material: Killed Carbon Steel Valve Material: Carbon Steel
P Number: P Number:
P-1 P Number: P-1 P-1
CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite N/A

Requirements:
Pipe Wall Joint Heat Treat NDE Hardness Test

Dia Thick- Type
ness (Note B) (Notes A & C) Welding Procedures
NPS
Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Note 2 No N/A N/A 100 % 100% None None
All ≤ ¾” BW Note 1 No No 100 % N/A N/A 100% None None
All > ¾” BW Note 1 Yes No 100 % N/A N/A 100% None None
All All SBR Note 1 Note 2 No N/A N/A N/A 100% None None
All All OL Note 1 Note 2 No N/A N/A N/A 100% None None
All All PFW Note 1 Note 2 No N/A N/A N/A 100% None None
All All FW Note 1 Note 2 No N/A 5% 5% 100% None None
Table Notes: General Notes:
1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥ 1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾” Hardness testing after PWHT to be performed to
assure success of heat treatment

FABRICATION
PIPING WELDING DATA SHEET (SHEET – 2)
Category: Normal Sour Hydrocarbons, Sour Water, Closed Drains, Flare Vent, Design Code: ASME B31.3
Glycol, H2S Transfer, Sour Gas, Sour Water, Acid Gas, ASME Flange Rating: 150, 300, 600, 900
Produced Gas
Line Class(es): HP314, HP317, HP319, HP324, HP414, HP614, HP714
Special Criteria: NACE MR 01-75

P Number: P Number:
P Number: P-1
P-1 P-1
CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite Requirements: N/A
Dia Thick- Type
(Note B) (Notes A & C) Welding Procedures
ness
NPS
Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Note 2 No N/A 100 % 100% 100% Note 3 Note 3
All ≤ ¾” BW Note 1 No No 100 % N/A N/A 100% Note 3 Note 3
All > ¾” BW Note 1 Yes No 100 % N/A N/A 100% Note 3 Note 3
All All SBR Note 1 Note 2 No N/A N/A N/A 100% Note 3 Note 3
All All OL Note 1 Note 2 No N/A N/A N/A 100% Note 3 Note 3
All All PFW Note 1 Note 2 No N/A N/A N/A 100% Note 3 Note 3
All All FW Note 1 Note 2 No N/A N/A N/A 100% None None
1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥ 1”. See Attachment-4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾”. Hardness testing after PWHT to be performed to assure
3) See par. 5.0 of Appendix 01 of specification WHP-SPM-512. success of heat treatment
4) For sour service welds, 100% RT BW and 100% MT/PT on FW

FABRICATION
Category: Normal Hydrocarbon (w/Amine <190F), Lean Amine, Hydrocarbon Design Code: ASME B31.3
(w/Amine >190F), Rich Amine, Lean Amine (Hot) ASME Flange Rating: 150, 300, 600, 900
Line Class(es): HP318, HP320, HP418, HP620, HP718
Special Criteria: Amine
P Number: P Number:
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Yes No N/A N/A NA 100% Note 2 Note 2
All ≤¾” BW Note 1 Yes No 100% N/A N/A 100% Note 2 Note 2
All > ¾” BW Note 1 Yes No 100% N/A N/A 100% Note 2 Note 2
All All SBR Note 1 Yes No N/A N/A N/A 100% Note 2 Note 2
All All OL Note 1 Yes No N/A N/A N/A 100% Note 2 Note 2
All All PFW Note 1 Yes No N/A N/A N/A 100% Note 2 Note 2
All All FW Note 1 Yes No 100% 100% 100% 100% None None
2) See par. 5.0 of Appendix 01 of specification WHP-SPM-512. Hardness testing after PWHT to be performed to assure
success of heat treatment

FABRICATION
Category: Liquid Sulfur Design Code: ASME B31.3
Jacketed (Removal Steam Jacketed) ASME Flange Rating: 150
Line Class(es): HP322
Special Criteria:
P Number: P Number:
CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite N/A
Requirements:
Dia Thick- Type (Note B) (Notes A & E) Welding Procedures
All ≤ ¾” BW Note 1 No No 100 % N/A N/A 100% None None
All > ¾” BW Note 1 Yes No 100 % N/A N/A 100% None None
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾”. Hardness testing after PWHT to be performed to assure

FABRICATION
PIPING DATA SHEET (SHEET -5)
Category: Clad Wet Sour Hydrocarbon, Produced water, Wet Sour Design Code: ASME B31.3
Hydrocarbon ASME Flange Rating: 150, 300, 600, 900, API 10000
Line Classes: HP330, HP430, HP630, HP730, HPS30

Special Criteria:
Piping Material: Alloy 825 Clad C S (>4”) Attachment Material: Carbon Steel Valve Material: Alloy 825
P Number: P Number:
P-1/P-45 P Number: P-1 P-45
CVN Requirements: ASME B31.3 PMI Requirements: Note 3 Ferrite Requirements: N/A
All ≤ ¾” BW Note 1 No No 100% N/A N/A 100% None None
All > ¾” BW Note 1 Yes No 100% N/A N/A 100% None None
All All FW Note 1 Note 2 No 100% N/A N/A 100% None None

1) 50º F Minimum for P-1 Base Metal <1” and 175º F minimum for P-1 Base Metal ≥ 1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the P-1 material weld in any Hardness testing after PWHT to be performed to assure
plane exceeds ¾””. success of heat treatment on P-1 material
3) Per Project Specification WHP-SPM-507, for Alloy 825 cladding.

FABRICATION
Category: Clad Wet Sour Hydrocarbon, Produced water, Wet Sour Design Code: ASME B31.3
Hydrocarbon ASME Flange Rating: 150, 600, 900, API 10000
Line Class(es): HP330, HP630, HP730, HPS30

Special Criteria:
Piping Material: Alloy 825 (≤4”) Attachment Material: Alloy 825 Valve Material: Alloy 825
P Number: P Number:
All All SW 50ºF No No N/A N/A 100 % 100% None None
All All BW 50ºF No No 100% N/A N/A 100% None None
All All SBR 50ºF No No N/A N/A N/A 100% None None
All All OL 50ºF No No N/A N/A N/A 100% None None
All All PFW 50ºF No No N/A N/A N/A 100% None None
All All FW 50ºF No No N/A N/A N/A 100% None None

1) Per Project Specification WHP-SPM-507.
See Attachment - 4, for General Notes “A” through “D”.

FABRICATION
PIPING WELDING DATA SHEET (SHEET 7)
Category: Normal Sour Hydrocarbons, Sour Water, Hydrocarbons (w/ Design Code: ASME B31.3
Amine>190F), Chemicals, Lube Oil, Seal Oil, Hydraulic
Valve Control System, Hydraulic System for Deck ASME Flange Rating: 150, 300, 600, 900, 1500, 2500
HP300G, HP400G, HP600G, HP700G, HP800G, HP900G

Line Class(es):
Special Criteria:
Piping Material: 316 / 316L SS Attachment Material: 316 / 316L SS Valve Material: 316 SS
P Number: P-8 P Number: P-8 P Number: P-8
CVN Requirements: ASME B31.3 PMI Requirements: Yes (Note 2) Ferrite Requirements: N/A
All All SW Note 1 No No N/A N/A 100 % 100% None None
All All BW Note 1 No No 100 % N/A N/A 100% None None
All All SBR Note 1 No No N/A N/A N/A 100% None None
All All OL Note 1 No No N/A N/A N/A 100% None None
All All PFW Note 1 No No N/A N/A N/A 100% None None
All All FW Note 1 No No N/A N/A 100 % 100% None None

1) Preheat to 50º F minimum. Interpass temperature 350 º F maximum
2) As per Project Specification WHP-SPM-507. See Attachment - 4, for General Notes “A” through “D”.

FABRICATION

Category: Normal Produced Gas Design Code: ASME B31.3
Line Class(es): HP309 ASME Flange Rating: 150

Special Criteria:
Piping Material: 2205 Duplex SS Attachment Material: 2205 Duplex SS Valve Material: 2205 Duplex SS
P Number:
P Number: P-10H P Number: P-10H P-10H
CVN Requirements: ASME B31.3 PMI Requirements: Yes (Note 2) Ferrite Requirements: Note 3
All All SW Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All BW Note 1 No No 100% N/A 100% 100% Note 4 Note 4
All All SBR Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All OL Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All PFW Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All FW Note 1 No No N/A 100% 100% 100% Note 4 Note 4

1) Preheat to 50º F.
2) As per Project Specification WHP-SPM-507. See Attachment - 4, for General Notes “A” through “D”.
3) See par. 4.3 of Appendix 02 of specification WHP-SPM-512.
4) See par. 4.4 of Appendix 02 of specification WHP-SPM-512.

FABRICATION

Category: Normal Hydrocarbon Design Code: ASME B31.8
Line Class(es): HP616P ASME Flange Rating: 600
Special Criteria:
P Number:
P Number: P-1 P Number: P-1 P-1
All All SW Note 1 Note 2 No N/A N/A 100% 100% None None
All ≤ 1 ¼” BW Note 1 No No 100% N/A N/A 100% None None
All > 1 ¼” BW Note 1 Yes No 100% N/A N/A 100% None None

1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥1”.
2) PWHT per par. 825 of ASME B31.8. See Attachment - 4, for General Notes “A” through “D”.

FABRICATION
Category: Clad Wet Sour Hydrocarbons Design Code: ASME B31.8

Special Criteria:
Piping Material: Alloy 825 Clad C S (>4”) Attachment Material: Carbon Steel Valve Material: Alloy 825
P Number:
P Number: P-1/P-45 P Number: P-1 P-45
All All SW Note 1 Note 2 No N/A N/A 100% 100% None None
All ≤ 1 ¼” BW Note 1 No No 100% N/A N/A 100% None None
All > 1 ¼” BW Note 1 Yes No 100% N/A N/A 100% None None

1) 50º F Minimum for P-1 Base Metal <1” and 175º F minimum for P-1 Base Metal ≥1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT per par. 825 of ASME B31.8 for P-1 material. Hardness testing after PWHT to be performed to assure
3) Per Project Specification WHP-SPM-507, for Alloy 825 cladding. success of heat treatment on P-1 material.

FABRICATION

Category: Clad Wet Sour Hydrocarbon Design Code: ASME B31.8

Special Criteria:
Piping Material: Alloy 825 (≤4”) Attachment Material: Alloy 825 Valve Material: Alloy 825
P Number:
P Number: P-45 P Number: P-45 P-45
All All SW 50ºF No No N/A N/A 100% 100% None None
All All BW 50ºF No No 100% N/A N/A 100% None None
All All SBR 50ºF No No N/A N/A N/A 100% None None
All All OL 50ºF No No N/A N/A N/A 100% None None
All All PFW 50ºF No No N/A N/A N/A 100% None None
All All FW 50ºF No No N/A N/A N/A 100% None None
1) Per Project Specification WHP-SPM-507.
See Attachment - 4, for General Notes “A”.

FABRICATION
Category: Normal Open Drains (Offshore), Diesel Fuel, Nitrogen, Potable Design Code: ASME B31.3
Water, Instrument Air, Utility Air, Utility Water. Black Water,
ASME Flange Rating: 150, 300
MGPS, Grey Water System, Air Vent, Sounding Tank,
HP301, HP306, HP307, U361, HP416,

Line Class(es):
Special Criteria:
P Number: P Number:
All All SW Note 1 No No N/A N/A NA 100% None None
All ≤ ¾” BW Note 1 No No 10% N/A N/A 100% None None
All > ¾” BW Note 1 No No 10% N/A N/A 100% None None
All All SBR Note 1 No No N/A N/A N/A 100% None None
All All OL Note 1 No No N/A N/A N/A 100% None None
All All PFW Note 1 No No N/A N/A N/A 100% None None
All All FW Note 1 No No N/A N/A N/A 100% None None
1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾” Hardness testing after PWHT to be performed to assure

ATTACHEMENT – 2
STANDARD WELD JOINT SYMBOL

STANDARD WELD JOINT SYMBOL
ABBR TYPE OF OPERATION REMARKS
RT Radiography All types, Random and 100%
MT Magnetic Particle Examination All methods, Wet or Dry
PT Liquid Penetrant Examination All methods
UT Ultrasonic Examination All methods, excluding thickness testing
VT Visual Examination Dimensional checks, etc.
HT Hardness Test All methods
PMI Positive Material Identification All methods
FN Delta Ferrite Determination All methods
CVN Impact Testing Charpy V-Notch
PWHT Postweld Heat Treatment All methods

ATTACHMENT – 3
STANDARD NDE/HEAT TREAT/TEST SYMBOL

STANDARD NDE/HEAT TREAT/TEST SYMBOL
ABBR TYPE OF OPERATION REMARKS
RT Radiography All types, Random and 100%
MT Magnetic Particle Examination All methods, Wet or Dry
PT Liquid Penetrant Examination All methods
UT Ultrasonic Examination All methods, excluding thickness testing
VT Visual Examination Dimensional checks, etc.
HT Hardness Test All methods
PMI Positive Material Identification All methods
FN Delta Ferrite Determination All methods
CVN Impact Testing Charpy V-Notch
PWHT Postweld Heat Treatment All methods

ATTACHMENT – 4
GENERAL NOTES

GENERAL NOTES
The Vendor is required to fill in his WPS Number(s) for each applicable line under the “Welding
Procedures” column on the PWDS (Pipe Welding Data Sheets). A copy of the completed PWDS
shall be submitted for review along with the Vendor’s WPS/PQR(s) prior to the start of fabrication.
WPS/PQR review will not proceed until completed copies of the PWDS are submitted.
A. NDE shall be in accordance with paragraph 2.3 of this specification which includes spot RT in
addition to RANDOM/100% RT specified in the PWDS. NDE percentages referenced on the
PWDS are minimums. Progressive sampling for examination per ASME B31.3 paragraph
341.3.4 is required not only for radiography, but also for all other NDE methods as well.
B. Fabrication and heat treatment requirements for piping bends shall be in accordance with
ASME B31.3 or ASME B31.8, as applicable, and this Specification.
C. All welds shall be visually examined (VT). Documentation of this VT does not have to
reference each specific weld, but can be summarized and grouped in general on Certificates
of Conformance (CoC’s) or daily weld reports.
D. Vendor is to specify WPS number to be used for dissimilar welds on the PWDS under the
WPS No. column for each joint type (i.e., SW, BW, SBR, etc) when applicable.


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MADURA BD FIELD DEVELOPMENT - EPCI

GENERAL WELDING-NDE SPECIFICATION

DOC NO. : WHP-SPM-011 REV. C

C All All Approved for Construction

MADURA BD FIELD DEVELOPMENT-EPCI

DOC NO. : WHP-SPM-011 REV. C

PIPING WELDING DATA SHEET 8

STANDARD WELD JOINT SYMBOL 21

STANDARD NDE/HEAT TREAT/TEST SYMBOL 23

MADURA BD FIELD DEVELOPMENT-EPCI

DOC NO. : WHP-SPM-011 REV. C

Company : Husky-CNOOC Madura Limited(HCML) as the ultimate user and owner or

1.3 Codes and Specification

American Society Mechanical Engineering (ASME)

American Petroleum International (API)

1.3.2 Related Project Specification

Work in this specification shall be coordinated with Project Specifications

MADURA BD FIELD DEVELOPMENT-EPCI

DOC NO. : WHP-SPM-011 REV. C

See WHP-SPM-512 General Welding/NDE Specification For Pressure-Retaining Components for

MADURA BD FIELD DEVELOPMENT-EPCI

DOC NO. : WHP-SPM-011 REV. C

2.3 NDE (Non Destructive Examination) Requirements

Radiographic examination procedures, techniques, and evaluation of indications shall be in

MADURA BD FIELD DEVELOPMENT-EPCI

DOC NO. : WHP-SPM-011 REV. C

welder’s work shall be represented in the percentage of welds examined.

2.4 Hardness Testing

MADURA BD FIELD DEVELOPMENT-EPCI

DOC NO. : WHP-SPM-011 REV. C

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING WELDING DATAS SHEET (SHEET-1)

Line Class(es): HP301, HP316, HS313, HP416, HP616, HS613, HP716

P-1 P Number: P-1 P-1

CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite N/A

Pipe Wall Joint Heat Treat NDE Hardness Test

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING WELDING DATA SHEET (SHEET – 2)

Special Criteria: NACE MR 01-75

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING WELDING DATA SHEET (SHEET – 3)

Line Class(es): HP318, HP320, HP418, HP620, HP718

Special Criteria: Amine

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING WELDING DATA SHEET (SHEET – 4)

Category: Liquid Sulfur Design Code: ASME B31.3

Jacketed (Removal Steam Jacketed) ASME Flange Rating: 150

Line Class(es): HP322

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING DATA SHEET (SHEET -5)

Line Classes: HP330, HP430, HP630, HP730, HPS30

Table Notes: General Notes:

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING WELDING DATA SHEET (SHEET – 6)

Line Class(es): HP330, HP630, HP730, HPS30

Table Notes: General Notes:

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING WELDING DATA SHEET (SHEET 7)

HP300G, HP400G, HP600G, HP700G, HP800G, HP900G

Table Notes: General Notes:

MADURA BD FIELD DEVELOPMENT-EPCI

PIPING WELDING DATA SHEET (SHEET – 8)

Line Class(es): HP309 ASME Flange Rating: 150

Table Notes: General Notes: