4.1 Приложение

FuelTrax®
TECHNICAL DOCUMENTATION
REV1
Rosnefteflot
Neftegas 70
NCS Project #: ENLYS100
1/8/2018
Table of Contents
Nautical Control Solutions .......................................................................................................................4

NCS’ Installation and Commissioning Tasks .............................................................................................5
FuelTrax® System Configuration ..............................................................................................................6
FuelTrax® System Overview .....................................................................................................................7
FuelTrax® Cable Overview ........................................................................................................................8
FuelTrax® System Equipment List ............................................................................................................9
FuelTrax® Equipment Installation Recommendations............................................................................. 10
Installation Materials: Installation Contractor Provided ........................................................................ 11
Antenna Enclosure................................................................................................................................. 12
Antenna Enclosure Installation Location ................................................................................................ 13
Antenna Enclosure Installation Example (from survey) ......................................................................... 14
Master Electronics Unit (MEU) ............................................................................................................... 15
Master Electronics Unit (MEU) Installation Location .............................................................................. 16
Master Electronics Unit (MEU) Installation Example (from survey) ........................................................ 17
17” LCD Monitor, KVM Remote Unit and Trackman ................................................................................ 18
Pilot House Monitor Installation Location .............................................................................................. 19
Pilot House Monitor Installation Example .............................................................................................. 20
ECR Monitor and Printer Installation Location ....................................................................................... 21
ECR Monitor and Printer Installation Example (from survey) ................................................................. 22
Density Alarm for Bunkers ..................................................................................................................... 23
Density Alarm Installation Location ....................................................................................................... 24
Density Alarm Installation Example ....................................................................................................... 25
Field Terminal Unit (FTU) ...................................................................................................................... 26
Field Terminal Unit (FTU) Installation Location ..................................................................................... 27
Field Terminal Unit (FTU) Installation Example (from survey) ............................................................... 28
Coriolis Meters: Count, Name, Location and Size.................................................................................... 29
Coriolis Engine Meter Configuration ....................................................................................................... 30
Coriolis Meters 3/8-Inch Dimensions .................................................................................................... 31
Coriolis Meters 1/2-Inch Dimensions .................................................................................................... 32
Coriolis Meters 1-Inch Dimensions ........................................................................................................ 33
Coriolis Meter Stand Dimensions (1”, 1/2", and 3/8” Meters) ............................................................... 34
Coriolis Meter Stand Engine Installation Examples ................................................................................ 35
E1 1 Inch Supply and Return Meter Installation Locations ..................................................................... 36
E1 1 Inch Supply and Return Meter Installation Locations (from survey) .............................................. 37
E2 1 Inch Supply and Return Meter Installation Locations ..................................................................... 38
Page 2 - FuelTrax® Technical Documentation REV1: Rosnefteflot Neftegas 70, NCS Project #: ENLYS100
Nautical Control Solutions, LP. Copyright 2017. All rights reserved. Preparation Date: 1/8/2018
E2 1 Inch Supply and Return Meter Installation Locations (from survey) .............................................. 39
E3 Bow Thruster 1/2 Inch Supply and Return Meter Installation Locations ........................................... 40
E3 Bow Thruster 1/2 Inch Supply and Return Meter Installation Locations (from survey) ..................... 41
G1 1/2 Inch Supply Inch Return Meter Installation Locations ............................................................... 42
G1 1/2 Inch Supply Inch Return Meter Installation Locations (from survey) ......................................... 43
G2 1/2 Inch Supply and Return Meter Installation Locations ................................................................. 44
G2 1/2 Inch Supply and Return Meter Installation Locations (from survey) .......................................... 45
G3 1/2 Inch Supply and Return Meter Installation Locations ................................................................. 46
G3 1/2 Inch Supply and Return Meter Installation Locations (from survey) .......................................... 47
G4 E GEN 3/8 Inch Supply and Return Meter Installation Locations ...................................................... 48
G4 E GEN 3/8 Inch Supply and Return Meter Installation Locations (from survey) ................................ 49
G5 Boiler 3/8 Inch Supply and Return Meter Installation Locations ....................................................... 50
G5 Boiler 3/8 Inch Supply and Return Meter Installation Locations (from survey) ................................ 51
G6 Incinerator 3/8 Inch Supply Meter Installation Location (from survey) ........................................... 53
Coriolis Meters with Air Eliminators ....................................................................................................... 54
Air Eliminator Assembly......................................................................................................................... 55
Air Eliminator Installation Example ....................................................................................................... 56
Transfer Meter Configuration ................................................................................................................. 57
Coriolis Transfer Meter 3-Inch Dimensions ............................................................................................ 58
Transfer Meter Installation Example ...................................................................................................... 59
Transfer 1 - Fwd 3 Inch Meter Installation Location .............................................................................. 60
Transfer 1 - Fwd 3 Inch Meter Installation Location .............................................................................. 61
Transfer 2 - Aft 3 Inch Meter Installation Location ................................................................................ 62
Transfer 2 - Aft 3 Inch Meter Installation Location ................................................................................ 63
Revisions History ................................................................................................................................... 64
Addendums: Cable, Antenna, and Flexible Hose Data Sheets ................................................................. 65
2 Pair 16 Gauge Shielded Cable ..........................................................................................................66
2 Pair 16 Gauge Shielded Cable Cont. .................................................................................................67
3 Conductor 16 Gauge Insulated Cable ...............................................................................................68
3 Conductor 16 Gauge Insulated Cable Cont. ......................................................................................69
LMR 400 50Ω Coaxial Cable ................................................................................................................70
CAT6 SSTP Cable with Individual Pair and Overall Shielding ...............................................................71
Iridium Antenna Characteristics .........................................................................................................72
Flexible Hose Specifications ...............................................................................................................73
Nautical Control Solutions
Nautical Control Solutions (NCS) manufactures FuelTrax ® Marine Fuel Management systems for vessels
worldwide. The onboard FuelTrax® system along with the shore-side FuelNet™ web-based reporting tool
helps improve the performance of vessels through tighter management controls, accurate fuel
accountability, and optimized vessel operations. FuelTrax ® monitors engine fuel consumption, captures
engine fuel burn rates, measures and alarms fuel tank levels, and proves bunker quantities and fuel
quality.
This document has been prepared specific to the Rosnefteflot Neftegas 70 vessel. The purpose of this
document is to provide Rosnefteflot and Installation Contractor with guidance to install the FuelTrax®
system in accordance with NCS’ best practices.
Please set print properties to “Landscape” prior to printing.
Nautical Control Solutions, LP

20358 Whitewood Dr.
Spring, TX 77373
USA
PH: 281-209-3480
Please contact Brian Doyle for questions pertaining to this document.
 bdoyle@fueltrax.com
NCS’ Installation and Commissioning Tasks
The NCS Field Service Specialist will complete the following installation and commissioning tasks:
1. Guidance
 Review the FuelTrax® Technical Documentation, answer questions, explain installation details and
provide installation oversight in order to facilitate proper installation.
2. Inspection & Installation

 Inspect the FuelTrax® system equipment and cabling installation to confirm it meets best practices
as outlined in the FuelTrax® Technical Documentation. Prepare and submit exception report if
needed.
 Lead, guide, and assist Installation Contractor personnel to complete the installation.
3. Wire Terminations
 Complete wire terminations on all FuelTrax® system equipment.
4. Software Installation and Startup

 Install vessel specific software.
 Power on the FuelTrax® system and confirm functionality of all equipment and data
communications.
5. Commissioning
 Confirm all meters are functioning properly and reporting correct fuel burn rates.
o Requires running each engine.
 Witness a fuel transfer or bunker if vessel is scheduled to do so.
FuelTrax® System Configuration
The FuelTrax® system configuration is based on the vessel details outlined below that were provided by
Rosnefteflot. Any subsequent changes to the specifications may impact the FuelTrax® system
configuration. Any changes to the NCS recommendations herein may impact the system’s performance
and warranty coverage.
Vessel Details:
 [2] Sulzer 6ZI 40/48 Main Engines
 [1] Sulzer 6AL 20/24 Bow Thruster
 [3] Sulzer 6AL 20/24 Auxiliary Generators
 [1] VX 725A Steam Boiler
 [1] SO-1 Incinerator
 [1] 5” Fuel Oil Bunker line
Vessel Drawings:
 B92-II-DZ/5120-1
 B92-II-DZ/5120-2
 B92-II-DZ/5120-3
 B92-II-DZ/5210-3
FuelTrax® System Overview
FuelTrax® Cable Overview
FuelTrax® System Equipment List
QUANTITY DESCRIPTION
1 ANTENNAS AND ENCLOSURE
1 MASTER ELECTRONICS UNIT
1 FIELD TERMINAL UNIT
1 DENSITY ALARM
3 3/8"CORIOLIS METER
8 1/2"CORIOLIS METER
4 1" CORIOLIS METER
2 3" CORIOLIS METER
4 3" FLANGES, GASKETS, NUTS, WASHERS, BOLTS
3 AIR ELIMINATOR
1800FT 2 PAIR DATA CABLE
175FT 3 CONDUCTOR POWER CABLE
200FT LMR 400 COAX CABLE
320FT CAT6 ETHERNET CABLE
1 HP OFFICEJET PRO 6230 EPRINTER
1 HP 950XL - CN045AN - CARTRIDGE - BLACK
1 HP 951 - CR314FN - CARTRIDGE - COLORS
2 LCD MONITORS
2 KVM REMOTE UNITS
2 15FT MONITOR POWER CABLES
1 15FT USB PRINTER CABLE
2 TRACKMAN
2 GROUNDING STRAPS
8 M10 x 1.50 VIBRATION ISOLATORS, WASHERS, NUTS
2 338985 - EZ-400-NMH-X COAX CONNECTOR
2 368882 - EZ-400-TM COAX CONNECTOR
5 RJ45, CAT6 CONNECTOR (2 SPARE)
1 SPARES KIT INSIDE FTU
FuelTrax® Equipment Installation Recommendations
 Rosnefteflot and Installation Contractor will provide the necessary manpower and skilled labor to
install the FuelTrax system:
 Install the FuelTrax® system equipment in this order, understanding equipment installation will
occur simultaneously:
1. Master Electronics Unit (MEU)

2. Monitor, KVM Remote Unit, Mouse, Printer (Wheelhouse)
3. Field Terminal Unit (FTU)
4. Antenna Enclosure
5. All Engine Meters
6. Transfer Meter
7. Density Alarm
8. Monitor, KVM Remote Unit, Mouse (ECR)
 Pull cable in the following order below per the FuelTrax ® Cable Overview leaving 1 meter cable
length extra at equipment for wire terminations:
1. 3C Power from vessel power panel to MEU

2. 2PR from MEU to FTU
3. CAT6 from MEU to Wheelhouse Monitor
4. Coax from MEU to Antenna Enclosure
5. 2PR from FTU to Main and Generator Meters
6. 2PR from FTU to Transfer Meter
7. 2PR from FTU to Density Alarm
8. CAT6 from MEU to ECR Monitor
9. Attach cable identification labels.
Installation Materials: Installation Contractor Provided
MEU, FTU, Antenna Enclosure, Density Alarm and Cable Penetrations

 Steel, angle and flat bar, trays for mounting brackets
 Cable penetration sealant
 Hot work and welding
Coriolis Meters
 Fuel line pipe
 Hot work and welding
Wheelhouse and Control Room Monitors

 Spare power plugs must be available for the monitors, printer, and KVMs. If there are not enough
plugs available, a power cable must be run to a breaker and a gang box and outlets must be
installed.
Antenna Enclosure
Note:
 Enclosure is delivered with Antennas and cable entry glands attached.
Antenna Enclosure Installation Location
Note:
 Inform NCS if the antenna cable length from MEU to antenna box will be more than 75ft.
 Install near the outer handrail above the wheelhouse, as far from other antennas as possible.
 Needs to have a clear view of the horizon and the sky above, as they are satellite antennas.
 Install box approximately 6ft (1.75m) up from the deck.
 Do not install on the mast.
 Do not install near any obstruction such as a smokestack.
Antenna Enclosure Installation Example (from survey)
Master Electronics Unit (MEU)
Note:
 MEU is delivered with cable entry glands attached to bottom.
Master Electronics Unit (MEU) Installation Location
Note:
 The final MEU Location will be determined during vessel survey.
 The Master Electronics Unit (MEU) must be installed vertically in an air conditioned space, ideally in
an electronics room or void under wheelhouse.
 Cables penetrate top and bottom of MEU
 There are air vents on the bottom and left side of the MEU. Leave sufficient space for airflow.
 Mount the MEU and FTU using the supplied 10mm vibration isolators.
Master Electronics Unit (MEU) Installation Example (from survey)
17” LCD Monitor, KVM Remote Unit and Trackman
Note:
 All components accept 100-240VAC ~ 50/60 Hz.
 The length of each CAT6 run cannot exceed 160 ft.
Pilot House Monitor Installation Location
Note:
 Install in an accessible space in the wheelhouse.
 The final monitor and printer locations will be determined during vessel survey.
 The printer and monitor(s) must be secured to the table, shelf, or console where they are installed.
Pilot House Monitor Installation Example
ECR Monitor and Printer Installation Location
Note:
 Install in an electronics or engine room
 The printer and monitors must be secured to the table, shelf, or console where they are installed.
ECR Monitor and Printer Installation Example (from survey)
Density Alarm for Bunkers
Note:
 Install the density alarm in a location where it can be seen or heard during a bunker.
Density Alarm Installation Location
Note:
 The final location of the density alarm will be determined during vessel survey.
 Install the density alarm in a location where it can be seen and/or heard during a bunker.
Density Alarm Installation Example
Field Terminal Unit (FTU)
Note:
 FTU is delivered with cable entry glands attached to bottom.
Field Terminal Unit (FTU) Installation Location
Note:
 The final installation location of the FTU will be determined during the vessel survey.
 Install in engine room to reduce length of cable runs.
 Cables penetrate bottom of FTU.
 Density Alarm can be installed on side of FTU.
 Mount the MEU and FTU using the supplied 10mm vibration isolators.
Field Terminal Unit (FTU) Installation Example (from survey)
Coriolis Meters: Count, Name, Location and Size
COUNT METER NAME / LOCATION SIZE (INCH)
1 E1 MAIN ENGINE SUPPLY 1
2 E1 MAIN ENGINE RETURN 1
3 E2 MAIN ENGINE SUPPLY 1
4 E2 MAIN ENGINE RETURN 1
5 E3 BOW THRUSTER SUPPLY 1/2
6 E3 BOW THRUSTER RETURN 1/2
7 G1 GENERATOR SUPPLY 1/2
8 G1 GENERATOR RETURN 1/2
13 G4 E GENERATOR SUPPLY 3/8
14 G4 E GENERATOR RETURN 3/8
15 G5 BOILER SUPPLY 3/8
16 G5 BOILER RETURN 3/8
17 G6 INCINERATOR SUPPLY 3/8
18 TR1 FWD BUNKER METER 3
19 TR2 AFT BUNKER METER 3
Coriolis Engine Meter Configuration
Note:
 Install PRE-FILTER in the fuel lines.
 Meter face must face outward and free of obstruction for access.
 Meters do not require external bracing.
 Install vertically with the cable entry glands on the bottom.
 Install that fuel flows UP on both supply and return meters.
 Secure fuel pipe to minimize the amount of torque on the meter.
 Do not install bypasses around the flow meters.
 Do not mount flow meters directly to engine frame.
Coriolis Meters 3/8-Inch Dimensions
Note:
 Cable entry gland is installed into transmitter.
 Meter assembled to stand.
Coriolis Meters 1/2-Inch Dimensions
Note:
Coriolis Meters 1-Inch Dimensions
Note:
Coriolis Meter Stand Dimensions (1”, 1/2", and 3/8” Meters)
20” Tall
12” Wide 10” Deep
Coriolis Meter Stand Engine Installation Examples
Note:
 The meters must be installed with the provided stands (this includes the “foot” of the
stand). Any modification to the meter stands will void the warranty.
 Do not attach any meter stands by welding. Use only the provided carriage bolts to
mount the “foot” as illustrated in the images above.
 2x 30-Inch flexible hoses with fittings are included with each meter
E1 1 Inch Supply and Return Meter Installation Locations
E1 1 Inch Supply and Return Meter Installation Locations (from survey)
E2 1 Inch Supply and Return Meter Installation Locations
E2 1 Inch Supply and Return Meter Installation Locations (from survey)
E3 Bow Thruster 1/2 Inch Supply and Return Meter Installation
Locations
E3 Bow Thruster 1/2 Inch Supply and Return Meter Installation
Locations (from survey)
G1 1/2 Inch Supply Inch Return Meter Installation Locations
G1 1/2 Inch Supply Inch Return Meter Installation Locations (from
survey)
G2 1/2 Inch Supply and Return Meter Installation Locations
G2 1/2 Inch Supply and Return Meter Installation Locations (from
survey)
G3 1/2 Inch Supply and Return Meter Installation Locations
G3 1/2 Inch Supply and Return Meter Installation Locations (from
survey)
G4 E GEN 3/8 Inch Supply and Return Meter Installation Locations
G4 E GEN 3/8 Inch Supply and Return Meter Installation Locations
(from survey)
G5 Boiler 3/8 Inch Supply and Return Meter Installation Locations
G5 Boiler 3/8 Inch Supply and Return Meter Installation Locations
(from survey)
G6 Incinerator 3/8 Inch Supply Meter Installation Locations
G6 Incinerator 3/8 Inch Supply Meter Installation Location (from
survey)
Coriolis Meters with Air Eliminators
The following meters are shipped with air eliminators installed.
METER NAME / LOCATION SIZE (INCH)

G1 GENERATOR SUPPLY 1/2
Air Eliminator Assembly
Air Eliminator Installation Example
Note:
 Air eliminator assemblies can be mounted above or below the deck plate.
 Air eliminators are secured with bolts around the bottom of the assembly.
Transfer Meter Configuration
Note:
 Transfer meters must detect all fuel flow on and off the vessel.
 Meter face must face outward and free of obstruction for access.
 Meters do not require external bracing.
 Install so that fuel LOADING flows UP and fuel DISCHARGING flows DOWN.
 Secure fuel pipe to minimize the amount of torque on the meter.
 Do not install bypasses around the flow meters. No welding or hot work with meter in place.
Coriolis Transfer Meter 3-Inch Dimensions
Note:
 ANSI 150lb flanges, gaskets, bolts, washer nuts provided for fuel line pipe.
Transfer Meter Installation Example
Transfer 1 - Fwd 3 Inch Meter Installation Location
Transfer 1 - Fwd 3 Inch Meter Installation Location
Transfer 2 - Aft 3 Inch Meter Installation Location
Transfer 2 - Aft 3 Inch Meter Installation Location
Revisions History
REV
DATE PAGE # REVISIONS
#
11/30/2017 0 All Emailed to Rosnefteflot
1/8/2018 1 All Update from Survey
Addendums: Cable, Antenna, and Flexible Hose Data Sheets
Please see the following pages for 2PR, 3 Conductor, Coax, CAT6 cables, Iridium antenna RF
characteristics, and flexible hose specifications.
2 Pair 16 Gauge Shielded Cable
2 Pair 16 Gauge Shielded Cable Cont.
3 Conductor 16 Gauge Insulated Cable
3 Conductor 16 Gauge Insulated Cable Cont.
LMR 400 50Ω Coaxial Cable
CAT6 SSTP Cable with Individual Pair and Overall Shielding
Iridium Antenna Characteristics
Flexible Hose Specifications

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FuelTrax®

Nautical Control Solutions .......................................................................................................................4

Please set print properties to “Landscape” prior to printing.

Nautical Control Solutions, LP

Please contact Brian Doyle for questions pertaining to this document.

2. Inspection & Installation

4. Software Installation and Startup

 [2] Sulzer 6ZI 40/48 Main Engines

 [1] Sulzer 6AL 20/24 Bow Thruster

 [3] Sulzer 6AL 20/24 Auxiliary Generators

 [1] VX 725A Steam Boiler

 [1] SO-1 Incinerator

 [1] 5” Fuel Oil Bunker line

1. Master Electronics Unit (MEU)

1. 3C Power from vessel power panel to MEU

MEU, FTU, Antenna Enclosure, Density Alarm and Cable Penetrations

Wheelhouse and Control Room Monitors

12” Wide 10” Deep

The following meters are shipped with air eliminators installed.

METER NAME / LOCATION SIZE (INCH)

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