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Randa Almadhoun, Tarek Taha, Lakmal Seneviratne, Jorge Dias, Guowei Cai
Abstract— In this paper, we propose a coverage planning the shape of the structure, and the level of the required
algorithm for inspecting an aircraft, using an Unmanned Ariel details. The two main challenging research topics related
Vehicle (UAV). Inspecting structures (e.g. bridges, buildings, to inspection are coverage path planning, and workspace
ships, wind turbines, aircrafts) is considered a hard task for
humans to perform, and of critical nature since missing any 3D reconstruction. Coverage path planning is the process of
detail could affect the structure’s performance and integrity. computing a feasible path encapsulating a set of waypoints
Additionally, structure inspection is a time and resource inten- through which the robot must pass in order to completely
sive task that should be performed as efficiently and accurately scan the structure of interest. The two main coverage path
as possible. In this paper we introduce a search space coverage planning categories include model based, and non-model
path planner (SSCPP) with a heuristic reward function that
exploits our knowledge of the structure model, and the UAV’s based categories [1], [2]. The proposed algorithm follows
onboard sensors’ models to generate resolution optimal paths a model based coverage path planning approach by which a
that maximizes coverage. The proposed method follows a set of waypoints is generated based on an existing reference
model based coverage path planning approach to generate model of the structure. The main aim of the model-based
an optimized path that passes through a set of admissible algorithms is to provide a set of waypoints that explores a
waypoints to fully cover a complex structure. The algorithm
predicts the coverage percentage by using an existing model structure so that every area of the structure is visible. Model
of the complex structure as a reference. A set of experiments based planning algorithms are further categorized into three
were conducted in a simulated environment to test the validity categories based on the information embedded in the model
of the proposed algorithm. of the structure including: set theory methods, graph theory
methods, and computational geometry methods.
I. I NTRODUCTION A number of structure-inspection algorithms that are suit-
The application of robotic inspection involves many able for robotics systems have been documented in the
robotic application components employing different types literature. In [3]–[6], an optimized path consisting of a set of
of robotic systems including: Unmanned Arial Vehicles stationary views providing full coverage of a ship hull was
(UAVs); Unmanned Ground Vehicles (UGVs); and maritime obtained by: using a polygonal mesh of the ship hull, and
robots, all of which could be utilized for different inspection solving a set cover problem (SCP) that generates a redundant
operations. The usage of UAVs particularly provides the roadmap consisting of the waypoints. The path generation
flexibility of capturing visual information of the structure was preformed by solving a Travelling Salesman Problem
regions that are hard to reach, thus simplifying the recon- (TSP) with lazy collision checking using Christofides ap-
struction process which is essential for inspection. Inspecting proximation [7] and chained Lin-Kernighan improvement
large complex structures is particularly important in appli- heuristic (LKH) [8]. A sampling based improvement us-
cations that require maintenance, fault traceability, anomaly ing a modified Rapidly Exploring Random Tree algorithm
and defects detection, and model digitizing. The presence (RRT*) [9] was used to reduce the path length. In [10],
of anomalies affects the performance and serviceability of different search based algorithms including greedy variants
complex structures, especially if these structures involve and set cover with TSP algorithms were used with a known
human lives such as an aircraft. map in order to generate a set of sequenced waypoints that
Technically, inspecting structures requires various robotic provide full coverage. It was found that using set cover
capabilities such as: localization in the environment where method with TSP provides the best set of waypoints in terms
the structure exists; path planning and navigation in order to of computation time and path cost [10]. Another model-
compute a set of achievable routes; sensing and perception in based planning algorithm related to computational geometry
order to gather information about the structure from different methods was used in [11] in which a triangular mesh of
viewpoints along the route. As such, it is important to equip the desired structure was utilized to determine the set of
the robot with intelligent sensing capabilities that enhance the waypoints with the best configurations by solving it as an
quality of the information gathered in order to reconstruct, Art Gallery Problem (AGP) and connecting the waypoints
and inspect the structure of interest accurately. by solving TSP using LKH. Additionally, Alexis et. al [12]
Different research approaches have been followed in the proposed a Uniform Coverage of 3D Structures Inspection
past to perform inspection depending on the environment, Path Planner (UC3D-IPP) that generates inspection paths
by computing viewpoints and solving a TSP. An iterative
Randa Almadhoun, Tarek Taha, Lakmal Seneviratne, Jorge strategy is used to improve the generated inspection path
Dias and Guowei Cai are with Khalifa University of Sci-
ence Technology and Research, Abu Dhabi, UAE, e-mail: utilizing different remeshing techniques.
{randa.almadhoun,tarek.taha,guowei.cai,lakmal.seneviratne}@kustar.ac.ae Moreover, a set of triangular meshes of objects of interest
were used in [13] in order to generate motion planning Algorithm 1: Coverage Planning Overview
roadmap and coverage spaces, and find the inspection path Input : structure model, 3D grid resolution, angular
using self-organizing neural network. Heng et. al [14] pro- resolution, sensor FOV and range limitations
posed a coverage and exploration algorithm that explores 1 Discretize workspace into a cubic grid with input
cluttered unknown environments by choosing goals that resolution.
maximizes information gain and coverage in real-time using 2 Discretize orientations at each grid with input angular
a Micro Arial Vehicle (MAV). The path was generated resolution.
by solving a submodular orienteering problem, which was 3 Preform transformation to generate the sensor
approximated to a modular problem, then an approximate viewpoints at each waypoints sample (position and
solution was computed using Gurobi Optimizer [15]. The angle).
generated path is not the shortest path but it provides the 4 Filter out the grid samples according to the sensor
maximum coverage since it incorporates a variety of yaw range limitations.
angles. 5 Perform path planning and trajectory generation using
Due to the size, geometric complexity, and the application the filtered set of viewpoints.
criticality (inspection) of aircraft structures, we propose an 6 Navigate through the waypoints, and perform 3D
algorithm that explicitly targets the coverage, and accuracy reconstruction
requirements during aircraft inspection applications. The 7 foreach viewpoint in the generated path do
proposed work consists of three main components: view- 8 Find the occlusion cull between the FOV and the
points generation, path planning, and coverage evaluation. model.
Our proposed SSCPP algorithm was developed to integrate 9 Add the occlusion cull to the predicted model.
the sensors Field of View (FOV), range limitations, and 10 end
measurement errors in order to generate an optimized path 11 Confirm model coverage completeness: predicted vs
encapsulating viewpoints that achieves the maximum cov- constructed
erage. We then evaluate the achieved coverage percentage,
Output: waypoint trajectory, 3D reconstructed model,
and the produced model resolution through these set of
coverage percentage, model accuracy
viewpoints. Unlike other approaches, the proposed algorithm
is resolution complete [16] that generates optimal inspection
paths which provides efficient 3D reconstruction of complex
shapes with certain coverage guarantees in addition to an
estimation of resolution accuracy.
An overview of our proposed algorithm is presented in
section II, followed by a description of each of the main
components of the algorithm including: viewpoints genera-
tion in section II-A, coverage path planning in section II-B,
and coverage evaluation in section II-C. The simulated exper-
iments used to verify the proposed algorithm are presented
in section III. Finally, we draw our conclusions, and propose
future enhancements in section IV. Fig. 1: Yaw orientation samples for the UAV body frame
is shown in red, and the corresponding sensor orientation is
II. SSCPP A LGORITHM shown in yellow
The proposed SSCPP algorithm was developed to utilize
an existing mesh model of the complex structure and the
models of the sensors mounted on the UAV. The algorithm angle orientations that the UAV can conduct inspection from.
consists of three components: viewpoints generation, cover- The generated viewpoints are represented by xyz coordinates
age path planning, and coverage evaluation, each of which and ψ yaw angle. Each sensor viewpoint is then generated
will be explained in details in the next sections. Algorithm 1 by applying a 4 × 4 transformation matrix that defines the
presents an overview of the proposed coverage planning sensor location with respect to the UAV body frame. Figure 1
procedure including the three components. shows an example of discretizing the orientations by π/4,
and generating the corresponding sensor viewpoints. The
A. viewpoints Generation sensor is placed on the UAV with a translation of 6cm and
Viewpoints generation is the process of generating a set a rotation of 5.5° around the y axis.
of viewpoints from which the structure of interest is visible. These sample viewpoints are then filtered using collision,
Our viewpoints generation method starts by discretizing the distance and coverage based filtering approach. Collision
structure’s workspace using a specific grid resolution which based filtering eliminates the sample viewpoints that are
generates a set of sample viewpoints defining an xyz position inside the model or collides with the model. Distance based
in 3D space. Next, an orientation based discretization step is filtering keeps the sample viewpoints available within a
performed on each position sample to produce a set of yaw defined distance from the structure model determined based
on the sensor’s minimum and maximum effective range. To
filter the viewpoints further, at each sensor viewpoint, the
visible surface is extracted by performing frustum culling,
which extracts the structure part that lies inside the sensor
FOV frustum, and occlusion culling, which extracts the
visible surface from the extracted frustum. Viewpoints that
provide no coverage, as evident by the occlusion culling
output, are then filtered out. The occlusion culling algorithm
is presented in Algorithm 2 and Figure 2 shows an illustration
of this process. Figure 3 shows the filtered pointcloud set,
and sensor viewpoint.
m 2 IV. C ONCLUSION
σz = ( )Z σd (4)
fb
In this paper we introduced a coverage path planning
approach that facilitates the inspection of large, geometrically
One of the generated coverage paths that targets a coverage complex structures using a quadrotor platform. We integrated
of 90% was evaluated in simulation using Gazebo SITL. sensor models to generate a coverage path offline and provide
Figure 9 shows the reconstructed 3D model as a result of a prediction of the coverage percentage. The algorithm and
following that path. The 3D reconstruction was performed the overall approach was verified using a realistic robot
using Real Time Appearance Based Mapping (RTAB) [20] simulator where a quadrotor follows the generated coverage
and Octomap [21]. The resulting model demonstrates that path and generates a 3D reconstructed model. Future work
the generated path are traversable, and generate the desired will focus on integrating the sensor accuracy directly in
coverage percentage. the planning heuristics to generate coverage paths that not
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