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2015 Ford E-450 Super Duty 6.8L Eng VIN S Base

Service Manual: SYSTEM WIRING DIAGRAMS Print Date: 27/11/2018
ENGINE PERFORMANCE > 6.8L

Fig 1: 6.8L, Engine Performance Circuit (1 of 5)

(ON BRAKE MASTER
(LEFT FRAME RAIL, CYLINDER ASSEMBLY)
NEAR FUEL TANK) (EXCEPT FLEX FUEL)
EVAPORATIVE HOT AT
BRAKE FLUID
EMISSION (EVAP) ALL TIMES
PRESSURE TRANSDUCER
CANISTER VENT BATTERY
VALVE JUNCTION
FUSE BOX (BJB)
46 (LEFT FRONT OF
10A ENGINE COMPT)

NCA

NCA

NCA
2

1
GRN/BLU

BRN/RED

BRN/RED

BLU/BRN

GRN

YEL/VIO
WHT/GRN 3 WHT/GRN 2

6 VIO/GRN 1

VIO/GRN
1 C291
2 INERTIA FUEL
BLU RE320

C110
13

12
MAFRTN SHUTOFF (IFS) SWITCH
3 (RIGHT KICK PANEL)

GRN/BLU

BRN/RED
4
5 VIO/ORG VMC05 6
VSOUT (NOT
6 C263 USED)
7 YEL CDC12 STARTING/
SMC
8 CHARGING SYSTEM S129 BRN/RED
1
9 BRN/RED
2
10
11
12 WHT/BRN CH302
ACCR AIR CONDITIONING SYSTEM
13 VIO/WHT CCB08 VIO/WHT
BPP 3
14 VIO CDC15
GENMON STARTING/CHARGING SYSTEM
15
16 BLU/WHT CDC35
SMR STARTING/CHARGING SYSTEM
17
18 VIO/GRN
1
19 YEL/ORG VE225 VIO/GRN
FPC 4
20 GRN/BLU CE114 VIO/GRN
CANV 2
21 VIO/GRN CE608 VIO/GRN
INJ PWRM 5
22
23
24
25
26
27 BLU/BRN RCA16 YEL/VIO
BFP 6
28 YEL/ORG VE701 YEL/ORG
APP1 7
29 BLU/WHT VE702 BLU/WHT
APP2 8
30
31
32 BRN/WHT VE518
FPM
33 1 W/ IFS
WHT/GRN

VIO/GRN
28 BRN/WHT

27 YEL/ORG

34
2 W/O IFS
35
36
C110

37 GRN/WHT CE336
SMCS STARTING/CHARGING SYSTEM 1 2
38 YEL/BLU CE302 YEL/BLU
PCMRC 9
39
40 YEL/VIO VE807 YEL/VIO
MAF 10
41
42 VIO/ORG CBB54 VIO/ORG
ISP-R 11
43 BLU
12
44 VIO/GRN RE136 VIO/GRN
APPRTN1 13
45 GRN/ORG LE136 GRN/ORG
APPVREF1 14
46 VIO/ORG CES09 VIO/ORG
BPS 15
47 VIO/GRY VE740 VIO/GRY
IAT 16
48 GRN/BRN RES08 GRN
SCCS RTN CRUISE CONTROL SYSTEM 17
49
50 BLK/GRN GD120 WHT/GRN (OR VIO/GRN) 42 CE608 VIO/GRN 1
PWR GND G105 VPWR FUEL
C1551B 15 YEL/VIO C110 2
(LEFT FRONT OF
POWERTRAIN ENGINE COMPT) 39 GRN/BLU VE225 YEL/ORG 3
FPC
CONTROL MODULE (PCM) C219 GD128 BLK/GRN 4
(LEFT FRONT OF GND
CE515 YEL/GRY 5
ENGINE COMPT) FPPWR
CR167 YEL/VIO 6
ENS
VE518 BRN/WHT 7
C110

COMPUTER FPM
RE515 WHT/BRN 8
25
24

DATA LINES FPRTN

SYSTEM
S407 NCA FUEL PUMP
CONTROL MODULE
(LEFT FRAME RAIL,
WHT/BLU

23 GRN/BLU

3 WHT/BRN

NEAR FUEL TANK)

1 GRN/BLU

4 YEL/GRY
24 YEL/VIO

2 YEL/VIO
WHT

BLK/GRN
BLK/GRN
6

YEL/VIO 35 YEL/VIO 5 YEL/VIO 19

ENS
NCA
NCA

NCA
NCA
HS CAN-

HS CAN+

FUEL SNDR 1

FUEL SNDR
RTN 1

C110 C263 CR167 C310A

RESTRAINTS
CONTROL
G401 M MODULE (RCM)
(UNDER LEFT REAR (UNDER DRIVER'S SEAT)
OF VEHICLE)
INSTRUMENT PANEL FUEL PUMP MODULE
CLUSTER (IPC) (TOP OF FUEL TANK)
486789

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Fig 2: 6.8L, Engine Performance Circuit (2 of 5)

HOT AT
ALL TIMES (TOP OF BRAKE
PEDAL ASSEMBLY) (IN RIGHT EXHAUST,
BATTERY BRAKE PEDAL DOWNSTREAM OF
FUSE JUNCTION CATALYTIC CONVERTER)
POSITION SWITCH
30 BOX (BJB) HEATED OXYGEN
10A (LEFT FRONT OF SENSOR (HO2S) 12
ENGINE COMPT)

NCA

NCA

NCA
NCA
VIO/ORG

BLK/GRN

BRN/RED

VIO/WHT

BRN 3

YEL/VIO 4

WHT/BRN 1
BLU/BRN 2
BRN/RED
BLK/GRN VIO/WHT EXTERIOR
G105 LIGHTS
(LEFT FRONT OF S125 S117 SYSTEM

VIO/WHT
ENGINE COMPT) (ENGINE CONTROL
SENSOR HARNESS,
NEAR BREAKOUT
TO C144)

C110
37

36

38
15
WHT/BRN
BLU/BRN
YEL/VIO
BRN
BRN/RED BRN/RED
1 1
BRN/RED
2

VIO/WHT
3

VIO/GRN VIO/GRN
4 2

VIO/GRN VIO/GRN
5 3

(ENGINE CONTROL SENSOR

WIRING HARNESS, NEAR BREAKOUT (ENGINE CONTROL SENSOR
TO BRAKE FLUID LEVEL SWITCH) WIRING HARNESS, NEAR BREAKOUT
YEL/VIO TO WINDSHIELD WIPER MOTOR)
6 S137
YEL/ORG BLU/BRN
7 4
BLU/WHT
8
S131 YEL/GRY YEL/GRY
5
WHT/BRN 2 WHT/BRN
6
BRN 8 BRN
YEL/GRY
YEL/GRY

7
C192 VIO/ORG
8

YEL/BLU YEL/BLU
9 9
1 BLU/BRN
10
YEL/VIO C192
10

VIO/ORG
11
BLU
12
VIO/GRN
13
GRN/ORG
14
VIO/ORG WHT/
15
VIO/GRY BRN
16 11
GRN
17

S156
STARTING/CHARGING

(ENGINE
AIR CONDITIONING

CONTROL SYSTEM

CONTROL
BLU/BRN

16 BLU/BRN
VIO/GRY
LIGHTS SYSTEM

YEL/VIO

SENSOR WIRING
BRN/BLU
VIO/GRN

YEL/VIO

HARNESS, NEAR
BLU
COMPUTER
DATA LINES

S125 BLK/GRN BREAKOUT TO

EXTERIOR

C139

C134
SYSTEM

SYSTEM
SYSTEM

C192)
CRUISE

2
3
4

1
C110
16

18
17

WHT/BRN

1 GRN/ORG
5 BLU/WHT

2 YEL/ORG
4 YEL/GRN
6 BLU/GRY
3 BLU/BRN

3 VIO/GRN
2 VIO/GRY

5 YEL/VIO

G105
CDC10

VDB05
VDB04

CBB75
CBB75
GD120
GD120
CH421

SBB46
CET41

VES10
LCA16

RE407

RE137

VE922

2 GRN
LE137

LE230

(LEFT FRONT OF
4 BLU

ENGINE COMPT)
3 BRN/BLU
1 VIO/GRN

2 YEL/VIO

1
53 BLU/ORG

59 WHT/BLU

62 BRN/RED
60 YEL/GRN

69 BLK/GRN
70 BLK/GRN
61 BLU/GRY

66 BRN/BLU
67 YEL/GRY
68 YEL/GRY
63 BRN/YEL

65 VIO/GRN
56 YEL/VIO

58 WHT

64 WHT
52 GRN

57 GRY

C1551B
51

54
55

EVAP
POWERTRAIN PURGE VALVE
VREF
GENCOM

SIGRTN
ACCS

HS CAN-
HS CAN+
APPRTN2
APPVREF2
KAPWR
RLC

SCCS
FTP
VREF
VPWR
VPWR
PWR GND
PWR GND

CONTROL MODULE MASS AIR FLOW/ ACCELERATOR PEDAL

(TOP LEFT REAR
(LEFT FRONT OF AIR TEMPERATURE POSITION SENSOR
OF ENGINE)
ENGINE COMPT) (MAF/IAT) SENSOR (TOP OF ACCELERATOR
(ON INTAKE PEDAL ASSEMBLY)
FUEL TANK
AIR DUCT)
PRESSURE
(FTP) SENSOR
(ON FUEL TANK)
486790

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Fig 3: 6.8L, Engine Performance Circuit (3 of 5)

(RIGHT REAR OF
TRANSMISSION) (LOWER RIGHT
SPEED SENSOR ASSEMBLY TORQSHIFT TRANSMISSION FRONT OF ENGINE)
OUTPUT SHAFT
TURBINE SHAFT INTERMEDIATE SHAFT SPEED (OSS) SENSOR CRANKSHAFT
SPEED SENSOR SPEED SENSOR TR-P POSITION (CKP)
SENSOR

SSPC-B
SSPC-A

SSPC-D

SSPC-C
SSPC-E

PC-A
TFT

TCC
1

1
VIO/GRN

YEL/ORG

BRN/BLU
1
3

21
15
17

18
22
12

20

24
8

7
10

GRN/BRN
VIO/GRN
WHT/ORG

BRN/BLU

GRY/BRN

YEL/VIO
VIO/GRN
VIO
BRN/BLU

BRN/YEL
GRN
BLU/GRN

BLU/GRN

BRN/WHT

YEL/VIO

GRY/ORG

BLU/GRN
WHT

BLU/GRN
WHT/ORG

GRN/BRN
S100 (TRANSMISSION

NCA
CONTROL
SELECTOR
NEUTRAL
SWITCH
WIRING
HARNESS,
NEAR
VIO/GRN S102 BREAKOUT TO
C192)

BRN/RED BRN/RED
1 1
NCA
(TRANSMISSION 2
CONTROL SELECTOR GRN/BRN
3
NEUTRAL SWITCH YEL/VIO
WIRING HARNESS, 4
NEAR BREAKOUT
TO SPEED SELECTOR
ASSEMBLY) S101

VIO/GRN VIO/GRN
2 5

VIO/GRN VIO/GRN
3 6

(TRANS CONTROL
SELECTOR
NEUTRAL SWITCH
WIRING HARNESS,
NEAR BREAKOUT
TO TORQSHIFT
TRANSMISSION)
BLU/BRN BLU/BRN
4 7

YEL/GRY YEL/GRY
5 8
WHT/BRN
6
BRN
7
VIO/ORG VIO/ORG
8 9

BRN/GRN
10

YEL/BLU YEL/BLU
9 11
BLU/BRN BLU/BRN
10 12
S103

GRN/BRN
13
BRN/VIO
14
GRY/BLU
15
GRN
16
BRN/YEL
17
WHT/BRN WHT/BRN
11 18
CET09
CET08

RET04

CET34

RET24
CET50
CET05
CET06
CET07
CET51

CET25
VET33

VET32

VET27

CE235

CE236

RE242

CE239
VE826

VE745

VE744

VE827
LE448
LE453
LE452

LE450
LE451

LE449
LE111

6 WHT/GRN

4 BLU/BRN

5 BRN/BLU
2 VIO/GRN

3 GRY/VIO

1 WHT
WHT/ORG

WHT/ORG
WHT/GRN

GRY/ORG
BRN/WHT

WHT/BRN
GRN/BRN

BRN/GRN

GRN/BRN
GRY/BRN
YEL/ORG

BLU/GRN

BLU/GRN
GRY/BLU
BRN/BLU

BRN/BLU
BRN/YEL

BRN/YEL
VIO/GRN

VIO/GRN
GRY/VIO
BRN/VIO

YEL/VIO
WHT

WHT
GRN

GRN
BRN
VIO

NCA
NCA
NCA
NCA
NCA
NCA
C1551T
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
11
1
2
3
4
5
6
7
8
9

POWERTRAIN
TSS

VREF
UO2S-11

SSPC-D

TSS

OSS
UO2SGREF-11
UO2SPCT-21
UO2SPCT-11

TFT

UO2SHTR-11

UO2SPC-21
UO2SPC-11
HO2S-12

OD CNCL
SSPC E
UO2SHTR-21

ISS
SIG RTN
UO2S-21
UO2SGREF-21
TR GND
PC A
SSPC A
SSPC B
SSPC C
TCC

HTR-12

TSPC

CONTROL MODULE
(LEFT REAR OF
ENGINE COMPT)
UNIVERSAL
HEATED OXYGEN
SENSOR (HO2S) 21
(REAR OF LEFT
486791 EXHAUST MANIFOLD)

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Fig 4: 6.8L, Engine Performance Circuit (4 of 5)

HOT IN HOT AT
HOT AT RUN OR ALL
ALL TIMES START TIMES
BATTERY
JUNCTION
BOX (BJB)

3
3

1
1
FUEL PCM A/C REVERSING (LEFT FRONT
FUSE PUMP FUSE FUSE POWER CLUTCH LAMP OF ENGINE
FUEL RELAY COMPT)
43 RELAY 54 35 RELAY RELAY
PUMP FUSE FUSE FUSE FUSE FUSE
20A 10A 40A
MOTOR 76 75 79 78 77
DIODE 20A 20A 10A 15A 10A

5
5

1
BLU/RED

BLU/RED

VIO/GRN

BLK/GRY

BLU/GRN

BLU/GRN

VIO/ORG
VIO/ORG
VIO/ORG

BLU/RED

BLU/RED
BRN/RED

YEL/BLU

GRY/VIO

GRY/VIO

GRY/VIO
BLU/BRN

YEL/GRY

VIO/WHT

GRY/BLU

WHT

WHT

WHT
S124
S108
S116

BLK/GRY G100
(RIGHT FRONT OF
ENGINE COMPT)

BRN/RED
1
NCA S171 WHT WHT
2 1
GRN/BRN GRN/BRN
3 2
YEL/VIO YEL/VIO
4 3

(ENGINE CONTROL
SENSOR & FUEL CHARGE
WIRING HARNESS,
IN BREAKOUT
TO POWERTRAIN
CONTROL MODULE (PCM))

VIO/GRN VIO/GRN
5 4
S130 GRY/BLU
5
VIO/GRN (ENGINE CONTROL SENSOR
6 WIRING HARNESS, NEAR BREAKOUT
TO BRAKE FLUID LEVEL SWITCH)

BLU/BRN BLU/GRY
7 6

YEL/GRY GRN/WHT
8 (ENGINE CONTROL 7
SENSOR & FUEL
CHARGE WIRING
VIO/ORG HARNESS, NEAR
9 BREAKOUT TO EVAP
CANISTER PURGE VALVE)
GRN/WHT
8
BRN/GRN
10

YEL/BLU GRY/YEL
11 9
BLU/BRN BRN
12 10
BLU/GRN
11
GRY/BRN
12
GRN/BRN GRN/BLU
13 13
BRN/VIO VIO/ORG
14 14
GRY/BLU
15
GRN
16
BRN/YEL VIO/GRY
17 15
WHT/BRN WHT/BRN
18 16

YEL/BLU
17
GRN/VIO
C192

18
YEL/GRY
4

19
WHT/VIO
20
GRN/WHT
BRN/GRN

VIO/WHT

S172
GRN/WHT
CE304
CE306
CE205
CE212

CE209
CE210
CE206
CE207
CE214
CE426
CE412
CE309
CE303
CE211

3 GRN/WHT
3 GRN/BRN

C219
2 GRY/BLU

2 BLU/GRY
4 BLU/BRN
1 BRN/YEL

6 BRN/VIO

51

(INFO NOT
5 GRN

C1046

AVAILABLE)
GRN/WHT
GRY/BRN
GRN/BLU

BLU/GRN
BLU/GRN

2 BLU/GRN
GRY/YEL

YEL/GRY
VIO/ORG

WHT/VIO
GRN/VIO

VIO/GRY
YEL/BLU

YEL/VIO

1 YEL/VIO
C BRN/GRN

VIO/WHT

BRN

2 GRN/WHT
1 BLU/GRY
NCA
NCA
NCA
NCA
NCA
NCA

C1551E
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
B

COP2E
COP4I
INJ1
INJ8
INJ7

INJ5
INJ6
INJ2
INJ3
INJ10
TACM-
TACM+
COP7F
COP1A
NCA

NCA

UNIVERSAL ELECTRONIC
HEATED OXYGEN THROTTLE CYLINDER HEAD
POWERTRAIN CONTROL MODULE
SENSOR (HO2S) 11 CONTROL TEMPERATURE
OVERDRIVE (LEFT REAR OF ENGINE COMPT)
(REAR OF RIGHT (ETC) MOTOR SENSOR
CANCEL SWITCH
EXHAUST MANIFOLD) (TOP LEFT (FRONT OF LEFT
SIDE OF ENGINE) CYLINDER HEAD)
486792

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Fig 5: 6.8L, Engine Performance Circuit (5 of 5)

(FUEL INJECTORS 1, 2, 3, 4 & 5: RIGHT SIDE OF INTAKE MANIFOLD)
(ON THROTTLE BODY) (FUEL INJECTORS 6, 7, 8, 9 & 10: LEFT SIDE OF INTAKE MANIFOLD)
THROTTLE POSITION FUEL INJECTORS
SENSOR (TPS)

SOLID STATE 10 9 8 1 5 6 7 3 2 4

BLU/GRN 1

BLU 2

BLU 2

BRN/BLU 1

BLU 2

VIO/ORG 1

BLU 2

GRN/BLU 1

BLU 2

BRN 1

BLU 2

GRN/WHT 1

BLU 2

GRY/BRN 1

BLU 2

VIO/GRY 1

BLU 2

GRY/YEL 1

BLU 2

YEL/ORG 1
4

3
BRN

GRN/VIO

YEL

BLU/ORG
S173 (ENGINE CONTROL SENSOR &

BLU
(ENGINE FUEL CHARGE WIRING HARNESS,
CONTROL NEAR BREAKOUT TO
SENSOR & FUEL INJECTOR 3)
FUEL
CHARGE
WIRING
S175 CE312 GRY/BLU 1
HARNESS, COP10D
2

BLU
NEAR
BREAKOUT CE213 BRN/BLU 3
TO FUEL INJ9
4
INJECTOR 8)
5
6
7
RE134 BLU/ORG 8
ETC RTN
LE134 YEL 9
ETC REF
VE819 GRN/VIO 10
TP2
WHT DE135 WHT 11
1 SHDRTN
GRN/BRN RE135 GRN/BRN 12
2 CKP-
YEL/VIO VE711 YEL/VIO 13
3 CKP+
14
CE208 YEL/ORG 15
INJ4
16
CE311 WHT 17
COP9J
CE305 BLU/ORG 18
COP3G
19
20
VIO/GRN 9 BLU 21
4
GRY/BLU 1 VIO 22
5
C134 23
24
25
26
27
28
RE429 GRY/ORG 29
VRS RTN
BLU/GRY VE712 BLU/GRY 30
6 CHT
31
GRN/WHT RE405 GRN/WHT 32
7 SIGRTN
CE310 BLU/BRN 33
COP8H
CE308 VIO/BRN 34
COP6B
35
36
GRN/WHT 37
8
38
VE818 BRN 39
TP1
GRY/YEL 40
9
BRN 41
10
BLU/GRN 42
11
GRY/BRN 43
12
GRN/BLU 44
13
VIO/ORG 45
14
VE706 BRN/BLU 46
CMP11
47
VIO/GRY 48
15
WHT/BRN CE113 WHT/BRN 49
16 EVAPCP
CE307 WHT/BRN 50
COP5C
YEL/BLU C1551E
17
GRN/VIO POWERTRAIN CONTROL
18
YEL/GRY MODULE (PCM)
19 (LEFT REAR OF
WHT/VIO
20 ENGINE COMPT)
(ENGINE CONTROL
SENSOR & FUEL
CHARGE WIRING
VIO

(ENGINE CONTROL HARNESS, NEAR

SENSOR & FUEL BREAKOUT TO
CHARGE WIRING S177 S170 FUEL INJECTOR 6)
VIO
HARNESS, NEAR
BREAKOUT TO FUEL
INJECTOR 1)
2 WHT/BRN

2 BLU/ORG
1 GRY/ORG

2 GRY/BLU

2 BLU/BRN
2 YEL/GRY
2 WHT/VIO

2 GRN/VIO

2 YEL/BLU

2 VIO/BRN
2 BRN/BLU

VIO
2 WHT
1 VIO

1 VIO

1 VIO

1 VIO

1 VIO

1 VIO

1 VIO

1 VIO

1 VIO

1 VIO

IGNITION
TRANSFORMER
CAPACITOR 1
(FRONT OF LEFT
CYLINDER BANK)
COIL ON COIL ON COIL ON COIL ON COIL ON COIL COIL ON COIL COIL ON COIL
CAMSHAFT
PLUG PLUG PLUG PLUG PLUG ON PLUG PLUG ON PLUG PLUG ON PLUG
POSITION
(COP) 1 (COP) 4 (COP) 2 (COP) 5 (COP) 3 (COP) (COP) (COP) (COP) (COP)
SENSOR
10 7 9 8 6
(FRONT OF LEFT
CYLINDER BANK)
486793 (TOP OF RIGHT CYLINDER BANK) (TOP OF LEFT CYLINDER BANK)

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