You are on page 1of 36

PRODUCT

RANGE
WELCOME 2

WE CREATE

YOUR FUTURE

WE CONSTANTLY IMPROVE OUR PRODUCTS FOR YOUR SATISFACTION

WE SET THE RIGHT COURSE FOR YOUR FUTURE


Komatsu Germany is the Komatsu manufacturing plant for ultra-large hydraulic mining excavators.
We convince with 110 years of experience and quality made in Germany. The combination of
Japanese and German values, e.g. engineering superiority and highest safety standards as well as
manufacturing accuracy, are the unique selling points of our machines.

The brand Komatsu is a worldwide synonym for high quality, achieved through continuous product
development, innovation and reliability. We strive to be the technology leader and to give a
promising future to our customers.

As a globally acting OEM of ultra-large hydraulic excavators, you can expect challenging
assignments allowing you to plan and develop your daily business actively. That is why we are
driven by the constant pursuit of increasing the efficiency of your mine.
TABLE OF CONTENTS 3

04 KOMTRAX PLUS

WE PROVIDE
06 KOMVISION

SOLUTIONS
08 OPERATOR‘S CAB

10 SAFETY FEATURES

12 PC3000

16 PC4000

WE ARE THE KEY TO YOUR SUCCESS


20 PC5500

PRODUCT RANGE 24 PC7000

You are reading the product range brochure


of Komatsu Germany - Mining Division. This
28 PC8000
brochure contains all the essential features and
developments of our excavators, ranging from
PC3000 to PC8000. 32 DEMO GROUND
The Product Range is a first dive into the Komatsu
world of hydraulic excavators. For more detailed
information have a look at the specific product
brochures which you find on the Komatsu Germany
34 COMPANY

- Mining Division website „komatsu-mining.de“

The Sales and Service team will answer all questions


to your satisfaction. We are looking forward to
getting in touch with you.
KOMTRAX PLUS 4

THE EFFICIENT

MONITORING

SYSTEM

ONCE YOU HAVE USED IT, YOU DON‘T WANT TO MISS IT

KOMTRAX PLUS
The KOMTRAX Multi Monitor provides a machine status screen in the operator‘s cab. It receives
records, stores and analyses a stream of data from numerous sensors throughout the machine.

Constant machine function control and self-diagnosis of various machine functions are the reason
for reduced repair and maintenance hours which helps to eliminate unexpected downtimes. We
have integrated the simplified machine power test called „PM clinic“ and provide a feature to
download the event data of the machine.

Products Standard
PC3000-6 x
PC4000-11 x
PC5500-6 x
PC7000-11 x
PC8000-6 x
KOMTRAX PLUS

IS A BREAKTHROUGH TO

ENHANCE YOUR PRODUCTIVITY


KOMVISION 6

THE

PROTECTION

KOMVISION HELPS THE OPERATOR TO AVOID DANGER

WE PROTECT THE OPERATOR


Safety is the major topic in the mining industry. KomVision helps to reduce the accidents at the job
site and it provides a better feeling for the operators. KomVision is one of our key features regarding
safety. It helps to protect the operator from dangers. Several cameras on and around the excavator
are mounted to grant the best safety conditions.

Selected areas around the excavators mark the safety area, the working area and the dumping
area. The operator recognizes any movement of foreign objects in his working area and can react.
All devices of the seven implemented cameras are available for a single view to provide a detailed
image of the surroundings.
Products Standard Option
PC3000-6 x
PC4000-11 x
PC5500-6 x
PC7000-11 x
PC8000-6 x
... TO HAVE A

BIRDS-EYE-VIEW

OF THE EXCAVATOR
OPERATOR‘S CAB 8

COMFORTABLE CABIN
The large and comfortable cab is mounted
on 18 viscous damping pads and is sound
insulated. The cabin has automatic
climate control and is pressurised.
The operator’s seat is air-suspended,
electrically heated and has a two-point
seatbelt and offers multiple adjustments.
The second seat is also equipped with a
seat belt. Low-effort joystick controls are
electrohydraulic with foot pedals for front
shovel clam, crawler and swing brake.

OPERATOR CUSTOMIZED
Full instrumentation, KOMTRAX Plus
INTERIOR VIEW OF THE CABIN
and an AM/FM radio with MP3 ready
CD player with AUX in is installed. The
windshield wiper has two speeds and
intermittent operation. Amenities include
a refrigerator and storage cabinets.
Heated mirrors are adjustable from inside
the cab. External metal sun blinds on
the cab side window and internal roller
blinds on all windows are standard. The
left-hand window is an emergency exit.
All windows are tinted parsol green. The
cab has a special penetration proof front
window (acc. DIN EN1063, resistance
classification BR2-S) to increase the safety
level of the operator. There is a walkway
around the cabin.

A PLACE TO FEEL COMFORTABLE


ISO CERTIFIED SAFETY
• FOPS-test standard certified
• ISO 10262 - Earth-moving machinery
- Hydraulic excavators - Laboratory
tests and performance requirements
for operator protective guards
• ISO 6394 - Determination of emission
sound pressure level at operator‘s
position - Stationary test conditions
• ISO 10263-4 Heating and air
conditioning - Second heater or air
second conditioner as an option

EXTERIOR VIEW OF THE CABIN


YOU WILL BE

THRILLED BY THE

EASY OPERATION
SAFETY FEATURES 10

ACCESS SYSTEM
The access system has been newly designed
to grant the best safety conditions for the
operator. The access and egress system is
designed to meet the highest standards in
comfort and safety. The 45° stairway system
allows the operator and the maintenance
staff comfortable and safe access to the
machinery house level and cab level. The
stairway system with steps made of anti-
slip gratings and an additional anti-slip
edge are the main features.

EMERGENCY EXIT
45° ACCESS STAIRWAY SYSTEM
An unique emergency egress system allows
the operator to escape from the machine
in case of an emergency event. The newly
developed two solid flip-down emergency
ladders will enable a way out from each
side of the excavator. The emergency
hatch which enables the escape from the
machinery house up to the roof is also a
part of the emergency egress system. It is
unique in our excavator class and makes
our machines safer. All this results in an
unrivalled safety for the operator and the
maintenance staff.

MAINTENANCE
Wide walkways to the regular service EMERGENCY RESCUE HATCH
points, proper platforms equipped with
handrail and kickboards as well as easy
access to all service points provide a high
safety standard for maintenance. When
we simplified the maintenance, one of the
primary focuses was the accessibility and
safety during servicing and the accessibility
for maintenance activities. The working
space in the machinery house had been
extended, the first stage fuel filter had been
removed into the fuel tank structure and is
to reach from the machinery house easy.

SIMPLIFIED MAINTENANCE
WE HAVE THE

RESPONSIBILITY TO

PROVIDE THE SAFEST PRODUCTS


PC3000-6 13

THE PC3000 OUR BEST-SELLING EXCAVATOR OF THE PRODUCT LINE

THE ENTRY-LEVEL MODEL

The PC3000-6 has a diesel drive - Tier 2 (Komatsu SDA12V159E-2) inside. The engine power is
940 kW (1,260 HP) @ 1,800 rpm. The PC3000-6 is available with an electric drive (squirrel cage
induction motor) and a power output of 900 kW.

The features of the engine are electronic engine management, low engine emission levels, optional
cost savings engine oil management system called „Centinel“, engine reserve oil supply and
eliminator oil filter system.

The operating weight ranges from 254 - 262 tons (559,900 - 577,600 lbs). The shovel capacity is 16
m³ (21 yd³) SAE 2:1 heaped. The backhoe capacity is 15 m³ (19.5 yd³) SAE 1:1 heaped. The PC3000-6
matches to 85 to 165 U.S. ton trucks for the best productivity.
SPECIFICATIONS - PC3000 14

MATCHES:

The right truck match matters when having certain production goals. Komatsu helps you to determine
the shovel for your truck.

Passes per Truck Short tons PC3000


HD785 100 4
HD1500 150 5

ATTACHMENTS:

Operating weight including 8,600 mm (28’3’’) boom, 4,000 mm (13’1’’) stick, 15 m³ (19.5 yd³) backhoe bucket,
operator, lubricant, coolant, 1/3 fuel and standard equipment.
Type Shoe width Operating weight Ground pressure
Backhoe 800 mm (31“) 258 t (568,980 lb) 23.7 N/cm² (34.4 psi)
Backhoe 1,000 mm (39“) 262 t (577,710 lb) 19.3 N/cm² (28 psi)
Backhoe 1,200 mm (47“) 262 t (577,710 lb) 16.1 N/cm² (23.3 psi)

Operating weight including 6,000 mm (19’8’’) boom, 4,300 mm (14’1’’) stick, 16 m³ (21 yd³) shovel bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.

Type Shoe width Operating weight Ground pressure


Front Shovel 800 mm (31“) 254 t (560,070 lb) 23.4 N/cm² (33.9 psi)
Front Shovel 1,000 mm (39“) 259 t (571,090 lb) 19.0 N/cm² (27.6 psi)
Front Shovel 1,200 mm (47“) 259 t (571,090 lb) 15.9 N/cm² (23.1 psi)

FRONT SHOVEL ATTACHMENT BACKHOE ATTACHMENT

Boom length Stick length Boom length Stick length


6,000 mm (19‘8“) 4,300 mm (14‘1“) 8,600 mm (28‘3“) 4,000 mm (13‘1“)
Max. cutting height Max. dumping height Max. digging height Max. dumping height
15,230 mm (49‘11“) 10,020 mm (32‘10“) 14,100 mm (46‘3“) 8,750 mm (28‘9“)
Max. digging depth Max. digging reach Max. digging depth Max. digging reach
3,340 mm (10‘12“) 13,530 mm (44‘5“) 8,080 mm (26‘6“) 16,350 mm (51‘8“)
Break-out force (ISO) Crowd force (ISO) Break-out force (ISO) Tear -out force (ISO)
1,066 kN (239,600 lb) 1,136 kN (255,340 lb) 890 kN (200,050 lb) 811 kN (182,290 lb)
SPECIFICATIONS - PC3000 15

DIESEL DRIVE ELECTRIC DRIVE

Model Komatsu SDA12V159E-2 (Tier 2) Type Squirrel cage induction motor


Type 4-cycle, water-cooled, dir. injection Power output 900 kW
Aspiration Turbocharged and aftercooled Voltage 6,000 - 7,200 V *(other on request)
Number of cylinders 12 Amperage (approx.) 80 A - 96 A
Rated power (SAE J1995) 940 kW 1,260 HP @ 1,800 rpm Frequency standard 60 Hz @ 1,800 rpm
Governor All-speed, electronic Frequency option 50 Hz @ 1,500 rpm
Optional engine oil management system: The integrated engine oil and filter sys-
tem combining the oil stabilising systems, Reserve and Centinel, with Eliminator
oil filter extends the oil change interval up to 4,000 hours based on oil analysis. HYDRAULIC SYSTEM
The power train consists of one main drive. Diesel or electric motor can be sup-
ELECTRIC SYSTEM (DIESEL) plied. One gearbox drives three identical main pumps which draw hydraulic oil
from an unpressurised hydraulic tank. Open circuit hydraulics provide maximum
cooling and filtering efficiency.
System 24 V
Batteries (series/parallel) 4 x 12 V Main hydraulic pump 3 x 910 ltr/min / 3 x 250 gpm
Alternator 140 A Relief valve setting 310 bar / 4,495 psi
Standard working lights 12 LED lights Swing flow rate 800 ltr/min / 211 gpm
Standard service lights Throughout the platform High pressure in line filters
one per pump located at the 200 microns
valve blocks
UNDERCARRIAGE Full flow return line filters 3 x 10 microns and leakage line filter 3 microns all
with monitored 200 microns by pass filters. The three-circuit system features a
Undercarriage consists of one centre carbody and two track frames, each side load-limiting governor with oil delivery summation to the working circuits and
attached by high torque bolts. incorporates pressure cut-off control. Hydropilot prioritises hydraulic flow giving
smooth hydraulic response, simple hydraulic system layout, and a reduced num-
Centre frame ber of components.
H-type
Track frame Steel box-section
AUTOMATIC CENTRALISED LUBRICATION
Two hydraulically powered Lincoln single line automatic lubrication systems are
CRAWLER ASSEMBLY provided as standard, complete with time and volume variable controls. The
central lube grease system is supplied from a refillable 200 litre (53 gal.) barrel.
A second, identical system supplies open gear lubricant to the swing ring teeth
Track adjustment Automatic hydraulic type through a lube pinion. Replenishment of the barrels is through the service arm.
Number of track shoes 46 each side
Number of top rollers 3 each side
Number of bottom rollers 7 each side SERVICE CAPACITIES
Hydraulic oil tank 2,670 ltr / 705 U.S. gal
TRAVEL AND BRAKE SYSTEMS Hydraulic system 4,400 ltr / 1,160 U.S. gal
Fuel 4,500 ltr / 1,190 U.S. gal
Gradeability Up to 57% Engine coolant 254 ltr / 67 U.S. gal
Travel speed (maximum) 2.4 km/h 1.5 mph Engine oil 190 ltr / 50 U.S. gal
Service brake Hydraulic brake Lubrication system (total) 400 ltr / 105 U.S. gal
Parking brake Multiple-disc

COMFORT AND ENVIRONMENT


SWING SYSTEM
Vibrations levels
Hydraulic motors and drives 1
Hand-lever (ISO 5349-1) lower than 2.5m/s²
Swing brake, service Hydraulic brake
Whole body vibration and
Swing brake, parking Multiple-disc below 0.5m/s²
shock (ISO 2631-1)
Swing ring teeth External Contains fluorinated greenhouse gas HFC-134a (GWP 1430)
Swing speed 4.6 rpm
PC3000-6 D Quantity of gas 3.7 kg, CO2 equivalent 5.3 t

PC3000-6 E Quantity of gas 4.9 kg, CO2 equivalent 7.0 t


ELECTRIC SYSTEM (ELECTRIC)
System 24 V
Batteries (series/parallel) 4 x 12 V
Alternator 140 A
Standard working lights 12 LED lights
Standard service lights Throughout the platform
PC4000-11 17

THE PC4000-11 WAS DESIGNED TO CHANGE THE WAY OF OPERATION

OUR TECHNOLOGY MACHINE

The PC4000-11 is available with the latest diesel technology EPA Tier 4-Final to meet the latest
environmental regulations or Tier 2 configuration which is still available. The engine power is 1,400
kW (1,875 HP) @ 1,800 rpm.

The features of the engine are electronic engine management, low engine emission levels, optional
time savings engine oil management system; Centinel, engine reserve oil supply and eliminator oil
filter system.

The operating weight ranges from 393 - 409 tons (866,400 - 901,700 lbs). The shovel capacity is
about 22 m³ (29 yd³) SAE 2:1 heaped. The backhoe capacity is about 22 m³ (29 yd³) SAE 1:1 heaped.
The PC4000-11 matches from 150 to 240 U.S. ton trucks for the best productivity.
SPECIFICATIONS - PC4000-11 18

MATCHES:

The right truck match matters when having certain production goals. Komatsu helps you to determine
the shovel for your truck.

Passes per Truck Short tons PC4000


HD1500 150 4
730E 200 5
830E 240 6

ATTACHMENTS:

Operating weight including 9,750 mm (32’0’’) boom, 4,500 mm (14’9’’) stick, 22 m³ (29 yd³) backhoe bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.
Type Shoe width Operating weight Ground pressure
Backhoe - Tier 2 1,200 mm (47“) 399 t (879,600 lb) 21.9 N/cm² (31.8 psi)
Backhoe - Tier 2 1,500 mm (59“) 404 t (890,700 lb) 17.7 N/cm² (25.7 psi)
Backhoe - Tier 4 1,200 mm (47“) 404 t (890,700 lb) 22.2 N/cm² (32.2 psi)
Backhoe - Tier 4 1,500 mm (59“) 409 t (901,700 lb) 17.9 N/cm² (26.0 psi)

Operating weight including 7,150 mm (23’6’’) boom, 4,900 mm (16’1’’) stick, 22 m³ (29 yd³) shovel bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.

Type Shoe width Operating weight Ground pressure


Front Shovel - Tier 2 1,200 mm (47“) 393 t (866,400 lb) 21.5 N/cm² (31.2 psi)
Front Shovel - Tier 2 1,500 mm (59“) 398 t (877,400 lb) 17.5 N/cm² (25.4 psi)
Front Shovel - Tier 4 1,200 mm (47“) 398 t (877,400 lb) 21.8 N/cm² (31.6 psi)
Front Shovel - Tier 4 1,500 mm (59“) 403 t (888,500 lb) 17.7 N/cm² (25.7 psi)

FRONT SHOVEL ATTACHMENT BACKHOE ATTACHMENT

Boom length Stick length Boom length Stick length


7,150 mm (23‘6“) 4,900 mm (16‘1“) 9,750 mm (32‘0“) 4,500 mm (14‘9“)
Max. cutting height Max. dumping height Max. digging height Max. dumping height
17,690 mm (58‘0“) 11,710 mm (38‘5“) 14,880 mm (48‘10“) 9,610 mm (31‘6“)
Max. digging depth Max. digging reach Max. digging depth Max. digging reach
2,970 mm (9‘9“) 15,330 mm (50‘4“) 8,000 mm (26‘3“) 17,610 mm (57‘9“)
Break-out force (ISO) Crowd force (ISO) Break-out force (ISO) Tear -out force (ISO)
1,349 kN (303,220 lb) 1,330 kN (298,950 lb) 1,239 kN (278,490 lb) 1,058 KN (237,810 lb)
SPECIFICATIONS - PC4000-11 19

DIESEL DRIVE ELECTRIC DRIVE -6


Komatsu SDA16V160E-2 (Tier 2) Type Squirrel cage induction motor
Model
Komatsu SDA16V160E-3 (Tier 4) Power output 1,350 kW
Type 4-cycle, water-cooled, dir. injection Voltage 6,000 - 7,200 V *(other on request)
Aspiration Turbocharged and aftercooled Amperage (approx.) 145 A - 120 A
Number of cylinders 16 Frequency standard 60 Hz @ 1,800 rpm
Rated power (SAE J1995) 1,400 kW 1,875 HP @ 1,800 rpm Frequency option 50 Hz @ 1,500 rpm
Governor All-speed, electronic
The Engine meets EPA T4 final low emissions level by using Selective Catalytic Re-
duction and High Pressure Common Rail Injection System. The integrated engine HYDRAULIC SYSTEM
oil and filter system combining the oil stabilising systems, Reserve and Eliminator
oil filter extends the oil change interval up to 1,000 hours. The high capacity Mes-
abi engine radiators are cooled by a hydraulically driven fan for cooling efficiency. The power train consists of one main drive. One gearbox drives four identical
pumps which draw hydraulic oil from an unpressurised hydraulic tank. Open
circuit hydraulics provide maximum cooling and filtering efficiency.
ELECTRIC SYSTEM (DIESEL) Rated flow (total output) 4,140 ltr/min / 1,096 gpm
Relief valve setting 310 bar / 4,495 psi
System 24 V
Swing flow rate 1,590 ltr/min / 420 gpm
Batteries (series/parallel) 2 x 2 x 12 V
High pressure in line filters
Alternator 260 A
one per pump located at the 200 microns
Standard working lights 14 LED lights valve blocks
Throughout the platform including Full flow return line filters at
Standard service lights 10 microns
emergency egresses and stairways head of hydraulic tank
Case drain/by-pass return
3 microns
line filters
UNDERCARRIAGE
The four-circuit system features a load-limiting governor with oil delivery summa-
tion to the working circuits and incorporates pressure cut-off control. Hydropilot
Undercarriage consists of one centre carbody and two track frames, each side
prioritises hydraulic flow giving smooth hydraulic response, simple hydraulic sys-
attached by high torque bolts. tem layout, and a reduced number of components. The hydraulic system includes
large swing-out vertical air-to-oil hydraulic coolers with temperature-regulated
Centre frame H-type hydraulically driven fans.
Track frame Steel box-section
AUTOMATIC CENTRALISED LUBRICATION
CRAWLER ASSEMBLY Two hydraulically powered Lincoln single line automatic lubrication systems are
provided as standard, complete with time and volume variable controls. The
central lube grease system is supplied from a refillable 200 litre (53 gal.) barrel.
Track adjustment Automatic hydraulic type A second, identical system supplies open gear lubricant to the swing ring teeth
through a lube pinion. Replenishment of the containers is through the Wiggins
Number of track shoes 49 each side connections on the service arm.
Number of top rollers 3 each side
Number of bottom rollers 7 each side SERVICE CAPACITIES
Hydraulic oil tank 3,900 ltr / 1,030 U.S. gal
TRAVEL AND BRAKE SYSTEMS Hydraulic system 5,900 ltr / 1,559 U.S. gal
Fuel 6,910 ltr / 1,826 U.S. gal
Gradeability Up to 50%
Engine coolant 475 ltr / 125 U.S. gal
Travel speed (maximum) 2.1 km/h 1.3 mph
Engine oil 290 ltr / 77 U.S. gal
Service brake Hydraulic brake
Reserve engine oil
Parking brake Multiple-disc 460 ltr / 122 U.S. gal
make up tank
Lubrication system (total) 400 ltr / 106 U.S. gal
SWING SYSTEM DEF (diesel exhaust fluid)
587 ltr / 155 U.S. gal
tank (only Tier 4 engine)
Hydraulic motors and drives 2
Swing brake, service Hydraulic brake COMFORT AND ENVIRONMENT
Swing brake, parking Multiple-disc
Swing ring teeth External Vibrations levels
Swing speed 4.0 rpm Hand-lever (ISO 5349-1) lower than 2.5m/s²
Whole body vibration and
below 0.5m/s²
shock (ISO 2631-1)
ELECTRIC SYSTEM (ELECTRIC) Contains fluorinated greenhouse gas HFC-134a (GWP 1430)
PC4000-11 D Quantity of gas 5.0-9.5 kg, CO2 equivalent 7.15-13.59 t
System 24 V
Batteries (series/parallel) 2 x 2 x 12 V PC4000-6 E Quantity of gas 7.4-11.9 kg, CO2 equivalent 10.58-17.02t

Alternator 260 A
Standard working lights 14 LED lights
Standard service lights Throughout the platform
PC5500-6 21

THE PC5500-6 IS A HIT IN TERMS OF PRODUCTIVITY AND FLEXIBILITY

RELIABLE AND FLEXIBLE

The PC5500-6 is available as Diesel drive - Tier 2 (2 x Komatsu SDA12V159E-2) technology. The
engine power is 2 x 940 kW (1,260 HP) @ 1,800 rpm. The PC5500-6 is available with an electric
drive (2x squirrel cage induction motor) and a power output of 2 x 900 kW.

The features of the engine are electronic engine management, low engine emission levels, optional
cost savings engine oil management system called „Centinel“, engine reserve oil supply and
eliminator oil filter system.

The operating weight ranges from 533 - 552 tons (1,175,200 - 1,217,100 lbs). The shovel capacity is
about 29 m³ (38 yd³) SAE 2:1 heaped. The backhoe capacity is about 29 m³ (38 yd³) SAE 1:1 heaped
The PC5500-6 matches from 150 to 240 U.S. ton trucks for the best productivity.
SPECIFICATIONS - PC5500 22

MATCHES:

The right truck match matters when having certain production goals. Komatsu helps you to determine
the shovel for your truck.

Passes per Truck Short tons PC5500


730E 200 4
830E 240 5
860E 280 5

ATTACHMENTS:

Operating weight including 11,000 mm (36’1’’) boom, 5,100 mm (16’9’’) stick, 29 m³ (38 yd³) backhoe bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.
Type Shoe width Operating weight Ground pressure
Backhoe 1,350 mm (53“) 538 t (1,186,300 lb) 23.8 N/cm² (34.5 psi)
Backhoe 1,800 mm (71“) 552 t (1,217,200 lb) 18.3 N/cm² (26.5 psi)

Operating weight including 7,600 mm (24’1’’) boom, 5,600 mm (18’4’’) stick, 29 m³ (38 yd³) shovel bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.

Type Shoe width Operating weight Ground pressure


Front Shovel 1,350 mm (53“) 533 t (1,175,300 lb) 23.5 N/cm² (34.0 psi)
Front Shovel 1,800 mm (71“) 546 t (1,203,900 lb) 18.1 N/cm² (26.2 psi)

FRONT SHOVEL ATTACHMENT BACKHOE ATTACHMENT

Boom length Stick length Boom length Stick length


7,600 mm (24‘11“) 5,600 mm (18‘4“) 11,000 mm (36‘1“) 5,100 mm (16‘9“)
Max. cutting height Max. dumping height Max. digging height Max. dumping height
19,820 mm (65‘) 13,100 mm (42‘12“) 15,330 mm (50‘4“) 9,730 mm (31‘11“)
Max. digging depth Max. digging reach Max. digging depth Max. digging reach
2,980 mm (9‘9“) 16,750 mm (54‘11“) 8,720 mm (28‘7“) 20,000 mm (65‘8“)
Break-out force (ISO) Crowd force (ISO) Break-out force (ISO) Tear -out force (ISO)
1,870 kN (420,320 lb) 1,850 kN (415,830 lb) 1,516 kN (340,750 lb) 1,326 kN (298,050 lb)
SPECIFICATIONS - PC5500 23

DIESEL DRIVE ELECTRIC DRIVE


Model 2 x Komatsu SDA12V159E-2 Type 2 x squirrel cage induction motor
Type 4-cycle, water-cooled, dir. injection Power output 2 x 900 kW
Aspiration Turbocharged and aftercooled Voltage 6,000 - 7,200 V *(other on request)
Number of cylinders 12 Amperage (approx.) 2 x 96 A - 2 x 80 A
Rated power (SAE J1995) 2 x 940 kW 1,260 HP @ 1,800 rpm Frequency standard 60 Hz @ 1,800 rpm
Governor All-speed, electronic Frequency option 50 Hz @ 1,500 rpm
The integrated engine oil and filter system combining the oil stabilising systems,
Reserve and Centinel, with Eliminator oil filter extends the oil change interval up
to 4,000 hours based on oil analysis. The high capacity Mesabi engine radiators HYDRAULIC SYSTEM
are cooled by a hydraulically driven fan for superior cooling efficiency.
The power train consists of two main drives. Each of the two gearboxes drives
ELECTRIC SYSTEM (DIESEL) three identical pumps which draw hydraulic oil from an unpressurised hydraulic
tank. Open circuit hydraulics provide maximum cooling and filtering efficiency.

System 24 V Rated flow (total output) 4,200 ltr/min 1,110 gpm


Batteries (series/parallel) 8 x 12 V Relief valve setting 310 bar / 4,495 psi
Alternator 2 x 140 A Swing flow rate 700 ltr/min / 185 gpm
Standard working lights 14 LED lights High pressure in line filters
Throughout the platform one per pump located at the 200 microns
Standard service lights
valve blocks
Full flow return line filters at
10 microns
UNDERCARRIAGE head of hydraulic tank
Case drain/by-pass return
3 microns
Undercarriage consists of one centre carbody and two track frames, each side line filters
attached by high torque bolts.
The four-circuit system features a load-limiting governor with oil delivery summa-
Centre frame H-type tion to the working circuits and incorporates pressure cut-off control. Hydropilot
prioritises hydraulic flow giving smooth hydraulic response, simple hydraulic sys-
Track frame Steel box-section tem layout, and a reduced number of components. The hydraulic system includes
large swing-out vertical air-to-oil hydraulic coolers with temperature-regulated
hydraulically driven fans.

CRAWLER ASSEMBLY
AUTOMATIC CENTRALISED LUBRICATION
Track adjustment Automatic hydraulic type Three hydraulically powered Lincoln single line automatic lubrication systems are
Number of track shoes 46 each side provided as standard, complete with time and volume variable controls. The two
central lubrication circuits and open gear grease circuit are supplied by identical
Number of top rollers 3 each side pump assemblies from refillable containers which have a capacity of 1x 600 and
1x 300 litres (total 238 gal). Replenishment of the containers is through the Wig-
Number of bottom rollers 7 each side gins connections on the service arm.

TRAVEL AND BRAKE SYSTEMS SERVICE CAPACITIES


Gradeability Up to 50% Hydraulic oil tank 3,715 ltr / 982 U.S. gal
Travel speed (maximum) 2.1 km/h 1.4 mph Hydraulic system 6,000 ltr / 1,585 U.S. gal
Service brake Hydraulic brake Fuel 10,355 ltr / 2,736 U.S. gal
Parking brake Multiple-disc Engine coolant 2 x 360 ltr / 2 x 95 U.S. gal
Engine oil 2 x 190 ltr / 2 x 50 U.S. gal
Reserve engine oil
SWING SYSTEM make up tank
2 x 500 ltr / 2 x 132 U.S. gal

Lubrication system (total) 900 ltr / 238 U.S. gal


Hydraulic motors and drives 2
Swing brake, service Hydraulic brake
Swing brake, parking Multiple-disc COMFORT AND ENVIRONMENT
Swing ring teeth External
Swing speed 3.1 rpm Vibrations levels
Hand-lever (ISO 5349-1) lower than 2.5m/s²
Whole body vibration and
ELECTRIC SYSTEM (ELECTRIC) shock (ISO 2631-1)
below 0.5m/s²

Contains fluorinated greenhouse gas HFC-134a (GWP 1430)


System 24 V
PC5500-6 D Quantity of gas 5.5-10.0 kg, CO2 equivalent 7.86-14.30t
Batteries (series/parallel) 4 x 12 V
Standard working lights 14 LED lights PC5500-6 E Quantity of gas 7.9-12.4 kg, CO2 equivalent 11.29-17.73t
Standard service lights Throughout the platform
PC7000-11 25

THE PC7000-11 IS THE MOST ADVANCED EXCAVATOR YOU CAN GET IN

A GROUNDBREAKING EXCAVATOR

The PC7000 is available with the latest diesel technology as -11 and with electric drive as -6. The
PC7000-11 offers two Komatsu SSDA16V159E-2 Tier 2 engines which are rated 2 x 1250 kW 1,675 HP
@ 1,800 rpm and an electronic engine management.

The features of the engine are electronic engine management, low engine emission levels, optional
cost savings engine oil management system called „Centinel“, engine reserve oil supply and
eliminator oil filter system.

The operating weight ranges from 676 - 694 tons (1,490,600 - 1,530,300 lbs). The shovel capacity is
about 36 m³ (47 yd³) SAE 2:1 heaped. The backhoe capacity is about 36 m³ (47 yd³) SAE 1:1 heaped.
The PC7000 matches from 200 to 320 U.S. ton trucks for the best productivity.
SPECIFICATIONS - PC7000 26

MATCHES:

The right truck match matters when having certain production goals. Komatsu helps you to determine
the shovel for your truck.

Passes per Truck Short tons PC7000


730E 200 3
830E 240 4
930E 320 5

ATTACHMENTS:

Operating weight including 11,000 mm (36’1’’) boom, 5,100 mm (16’9’’) stick, 36 m³ (47 yd3) backhoe bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.
Type Shoe width Operating weight Ground pressure
Backhoe 1,500 mm (59“) 682 t (671,090 lb) 25.3 N/cm² (36.6 psi)
Backhoe 1,900 mm (75“) 692 t (680,930 lb) 20.3 N/cm² (29.4 psi)

Operating weight including 8,000 mm (26’3’’) boom, 5,500 mm (18’1’’) stick, 36 m³ (47 yd3) shovel bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.

Type Shoe width Operating weight Ground pressure


Front Shovel 1,500 mm (59“) 673 t (662,230 lb) 25.0 N/cm² (36.2 psi)
Front Shovel 1,900 mm (75“) 683 t (672,070 lb) 20.0 N/cm² (29.0 psi)

FRONT SHOVEL ATTACHMENT BACKHOE ATTACHMENT

Boom length Stick length Boom length Stick length


8,000 mm (26‘3“) 5,500 mm (18‘1“) 11,000 mm (36‘1“) 5,100 mm (16‘9“)
Max. cutting height Max. dumping height Max. digging height Max. dumping height
20,940 mm (68‘8“) 13,760 mm (45‘2“) 17,130 mm (56‘2“) 10,860 mm (35‘8“)
Max. digging depth Max. digging reach Max. digging depth Max. digging reach
2,970 mm (9‘9“) 17,620 mm (57‘10“) 8,340 mm (27‘4“) 20,530 mm (67‘4“)
Break-out force (ISO) Crowd force (ISO) Break-out force (ISO) Tear -out force (ISO)
2,086 kN (468,870 lb) 2,147 kN (482,580 lb) 1,692 kN (391,330 lb) 1,499 kN (340,080 lb)
SPECIFICATIONS - PC7000 27

DIESEL DRIVE -11 ELECTRIC DRIVE -6


Model 2 x Komatsu SSDA16V159E-2 Type 2 x squirrel cage induction motor
Type 4-cycle, water-cooled, dir. injection Power output 2 x 1,200 kW
Aspiration Turbocharged and aftercooled Voltage 6,000 - 7,200 V *(other on request)
Number of cylinders 16 Amperage (approx.) 2 x 128 A - 2 x 107 A
Rated power (SAE J1995) 2 x 1,250 kW 1,675 HP @ 1,800 rpm Frequency standard 60 Hz @ 1,800 rpm
Governor All-speed, electronic Frequency option 50 Hz @ 1,500 rpm
The integrated engine oil and filter system combining the oil stabilising systems,
Reserve and Centinel, with Eliminator oil filter extends the oil change interval up
to 4.000 hours based on oil analysis. The high capacity Mesabi engine radiators HYDRAULIC SYSTEM
are cooled by a hydraulically driven fan for superior cooling efficiency.
The power train consists of two main drives. Each of the two gearboxes drives
ELECTRIC SYSTEM (DIESEL) three identical pumps which draw hydraulic oil from an unpressurised hydraulic
tank. Open circuit hydraulics provide maximum cooling and filtering efficiency.

System 24 V Rated flow (total output) 6,210 ltr/min 1,640 gpm


Batteries (series/parallel) 8 x 12 V Relief valve setting 310 bar / 4,495 psi
Alternator 2 x 140 A Swing flow rate 1,035 ltr/min / 273 gpm
Standard working lights 16 LED lights High pressure in line filters
Throughout the platform including one per pump located at the 200 microns
Standard service lights valve blocks
emergency egresses and stairways
Full flow return line filters at
10 microns
head of hydraulic tank
UNDERCARRIAGE Case drain/by-pass return
3 microns
line filters
Undercarriage consists of one centre carbody and two track frames, each side
The four-circuit system features a load-limiting governor with oil delivery summa-
attached by high torque bolts.
tion to the working circuits and incorporates pressure cut-off control. Hydropilot
prioritises hydraulic flow giving smooth hydraulic response, simple hydraulic sys-
Centre frame H-type tem layout, and a reduced number of components. The hydraulic system includes
large swing-out vertical air-to-oil hydraulic coolers with temperature-regulated
Track frame Steel box-section hydraulically driven fans.

CRAWLER ASSEMBLY AUTOMATIC CENTRALISED LUBRICATION


Three hydraulically powered Lincoln single line automatic lubrication systems are
Track adjustment Automatic hydraulic type provided as standard, complete with time and volume variable controls. The two
central lubrication circuits and open gear grease circuit are supplied by identical
Number of track shoes 48 each side pump assemblies from refillable containers which have a capacity of 1x 600 and
1x 300 litres (total 238 gal). Replenishment of the containers is through the Wig-
Number of top rollers 3 each side gins connections on the service arm.
Number of bottom rollers 7 each side

SERVICE CAPACITIES
TRAVEL AND BRAKE SYSTEMS
Hydraulic oil tank 4,750 ltr / 1,255 U.S. gal
Gradeability Up to 50% Hydraulic system 9,500 ltr / 2,510 U.S. gal
Travel speed (maximum) 2.5 km/h 1.55 mph Fuel 13,033 ltr / 3,443 U.S. gal
Service brake Hydraulic brake Engine coolant 2 x 440 ltr / 2 x 116 U.S. gal
Parking brake Multiple-disc Engine oil 2 x 236 ltr / 2 x 62 U.S. gal
Reserve engine oil
2 x 665 ltr / 2 x 176 U.S. gal
make up tank
SWING SYSTEM
Lubrication system (total) 900 ltr / 238 U.S. gal
Hydraulic motors and drives 3
Swing brake, service Hydraulic brake COMFORT AND ENVIRONMENT
Swing brake, parking Multiple-disc
Swing ring teeth External Vibrations levels
Swing speed 3.1 rpm Hand-lever (ISO 5349-1) lower than 2.5m/s²
Whole body vibration and
below 0.5m/s²
shock (ISO 2631-1)
ELECTRIC SYSTEM (ELECTRIC) Contains fluorinated greenhouse gas HFC-134a (GWP 1430)
PC7000-11 D Quantity of gas 5.5-10,0 kg, CO2 equivalent 7.86-14.30t
System 24 V
Batteries (series/parallel) 4 x 12 V PC7000-6 E Quantity of gas 7.9-12,4 kg, CO2 equivalent 11.29-17.73t
Battery charger 3 x 100 A
Standard working lights 16 LED lights
Throughout the platform incl.
Standard service lights
emergency egresses and stairways
PC8000-6 29

THE PC8000-6 IS A REAL GAME-CHANGER IN THE MINING INDUSTRY

THE POWERFUL BEAST

The PC8000-6 is available as diesel drive - Tier 2 (2 x Komatsu SDA16V160E-2) technology. The
engine power is 2 x 1,500 kW (2,010 HP) @ 1,800 rpm. The PC8000-6 is available with an electric
drive (2 x Squirrel cage induction motor) and a power output of 2 x 1,450 kW.

The features of the engine are electronic engine management, low engine emission levels, optional
cost savings engine oil management system called „Centinel“, engine reserve oil supply and
eliminator oil filter system.

The operating weight ranges from 752 - 773 tons (1,658,200 - 1,700,100 lbs). The shovel capacity is
about 42 m³ (55 yd³) SAE 2:1 heaped. The backhoe capacity is about 42 m³ (55 yd³) SAE 1:1 heaped.
The PC8000-6 matches from 240 to 400 U.S. ton trucks for the best productivity.
SPECIFICATIONS - PC8000 30

MATCHES:

The right truck match matters when having certain production goals. Komatsu helps you to determine
the shovel for your truck.

Passes per Truck Short tons PC8000


830E 240 3
930E 320 4
980E 400 5

ATTACHMENTS:

Operating weight including 11,500 mm (37’9’’) boom, 5,500 mm (18’0’’) stick, 42 m³ (55 yd³) backhoe bucket,
operator, lubricant, coolant, 1/3 fuel and standard equipment.
Type Shoe width Operating weight Ground pressure
Backhoe 1,500 mm (59“) 760 t (1,675,800 lb) 27.5 N/cm² (39.9 psi)
Backhoe 1,900 mm (75“) 773 t (1,704,500 lb) 22.1 N/cm² (32.0 psi)

Operating weight including 8,150 mm (26’9’’) boom, 5,750 mm (18’9’’) stick, 42 m³ (55 yd³) shovel bucket, operator,
lubricant, coolant, 1/3 fuel and standard equipment.

Type Shoe width Operating weight Ground pressure


Front Shovel 1,500 mm (59“) 752 t (1,658,200 lb) 27.3 N/cm² (39.6 psi)
Front Shovel 1,900 mm (75“) 765 t (1,686,500 lb) 21.9 N/cm² (31.7 psi)

FRONT SHOVEL ATTACHMENT BACKHOE ATTACHMENT

Boom length Stick length Boom length Stick length


8,150 mm (26‘9“) 5,750 mm (18‘9“) 11,500 mm (36‘1“) 5,500 mm (16‘9“)
Max. cutting height Max. dumping height Max. digging height Max. dumping height
21,090 mm (69‘2“) 13,690 mm (44‘11“) 16,580 mm (54‘5“) 10,650 mm (34‘11“)
Max. digging depth Max. digging reach Max. digging depth Max. digging reach
3,160 mm (10‘4“) 18,030 mm (59‘2“) 8,640 mm (28‘4“) 21,190 mm (69‘6“)
Break-out force (ISO) Crowd force (ISO) Break-out force (ISO) Tear -out force (ISO)
2,331 kN (523,940 lb) 2,353 kN (528,890 lb) 2,077 kN (466,850 lb) 1,813 kN (407,510 lb)
SPECIFICATIONS - PC8000 31

DIESEL DRIVE ELECTRIC DRIVE


Model 2 x Komatsu SDA16V160E-2 Type 2 x squirrel cage induction motor
Type 4-cycle, water-cooled, dir. injection Power output 2 x 1,450 kW
Aspiration Turbocharged and aftercooled Voltage 6,000 - 7,200 V *(other on request)
Number of cylinders 16 Amperage (approx.) 2 x 155 A - 2 x 128 A
Rated power (SAE J1995) 2 x 1,500 kW 2,010 HP @ 1,800 rpm Frequency standard 60 Hz @ 1,800 rpm
Governor All-speed, electronic Frequency option 50 Hz @ 1,500 rpm
The integrated engine oil and filter system combining the oil stabilising systems,
Reserve and Centinel, with Eliminator oil filter extends the oil change interval up
to 4,000 hours based on oil analysis. The high capacity Mesabi engine radiators HYDRAULIC SYSTEM
are cooled by a hydraulically driven fan for superior cooling efficiency.
The power train consists of two main drives. Each of the two gearboxes drives four
ELECTRIC SYSTEM (DIESEL) identical main pumps which draw hydraulic oil from an unpressurised hydraulic
tank. Open circuit hydraulics provide maximum cooling and filtering efficiency.

System 24 V Rated flow (total output) 8,280 ltr/min 2,190 gpm


Batteries (series/parallel) 8 x 12 V Relief valve setting 310 bar / 4,495 psi
Alternator 2 x 140 A Swing flow rate 2,070 ltr/min / 547 gpm
Standard working lights 14 LED lights High pressure in line filters
Throughout the platform including one per pump located at the 200 microns
Standard service lights valve blocks
emergency egresses and stairways
Full flow return line filters at
10 microns
head of hydraulic tank
UNDERCARRIAGE Case drain/by-pass return
3 microns
line filters
Undercarriage consists of one centre carbody and two track frames, each side
The four-circuit system features a load-limiting governor with oil delivery summa-
attached by high torque bolts.
tion to the working circuits and incorporates pressure cut-off control. Hydropilot
prioritises hydraulic flow giving smooth hydraulic response, simple hydraulic sys-
Centre frame H-type tem layout, and a reduced number of components. The hydraulic system includes
large swing-out vertical air-to-oil hydraulic coolers with temperature-regulated
Track frame Steel box-section hydraulically driven fans.

CRAWLER ASSEMBLY AUTOMATIC CENTRALISED LUBRICATION


Three hydraulically powered Lincoln single line automatic lubrication systems are
Track adjustment Automatic hydraulic type provided as standard, complete with time and volume variable controls. The two
central lubrication circuits and open gear grease circuit are supplied by identical
Number of track shoes 49 each side pump assemblies from refillable containers which have a capacity of 1x 600 and
1x 300 litres (total 238 gal). Replenishment of the containers is through the Wig-
Number of top rollers 3 each side gins connections on the service arm.
Number of bottom rollers 8 each side

SERVICE CAPACITIES
TRAVEL AND BRAKE SYSTEMS
Hydraulic oil tank 7,750 ltr / 2,050 U.S. gal
Gradeability Up to 50% Hydraulic system 11,500 ltr / 3,040 U.S. gal
Travel speed (maximum) 2.4 km/h 1.5 mph Fuel 13,925 ltr / 3,680 U.S. gal
Service brake Hydraulic brake Engine coolant 2 x 430 ltr / 2 x 114 U.S. gal
Parking brake Multiple-disc Engine oil 2 x 290 ltr / 2 x 77 U.S. gal
Reserve engine oil
2 x 1,056 ltr / 2 x 279 U.S. gal
make up tank
SWING SYSTEM
Lubrication system (total) 900 ltr / 238 U.S. gal
Hydraulic motors and drives 3
Swing brake, service Hydraulic brake COMFORT AND ENVIRONMENT
Swing brake, parking Multiple-disc
Swing ring teeth External Vibrations levels
Swing speed 2.7 rpm Hand-lever (ISO 5349-1) lower than 2.5m/s²
Whole body vibration and
below 0.5m/s²
shock (ISO 2631-1)
ELECTRIC SYSTEM (ELECTRIC) Contains fluorinated greenhouse gas HFC-134a (GWP 1430)
PC 8000-6 D Quantity of gas 5.8-10.6 kg, CO2 equivalent 8.294-15.158t
System 24 V
Batteries (series/parallel) 4 x 12 V PC 8000-6 E Quantity of gas 9.5-14.3 kg, CO2 equivalent 13.585-20.449t
Standard working lights 14 LED lights
Throughout the platform incl.
Standard service lights
emergency egresses and stairways
DEMO GROUND 32

MADE FOR CUSTOMERS


The Demo Ground is in the surroundings
of Düsseldorf. We have created the Demo
Ground mainly for the presentation of
the PC4000-11 to our customers and
distributors and to strengthen our research
and development processes. Each of our
mining customers can extensively test
the brand new PC4000-11 together with
a Komatsu certified operator expert. We
will answer all questions. After a visit at
the Komatsu Demo Ground, we will be
happy to welcome our customers at our
Mining Plant in Düsseldorf.

THE BRAND NEW PC4000-11 EXPLORE TECHNOLOGY


Why do we exhibit the PC4000-11?
The excavator is a real power pack
and unrivaled in quality, safety and
productivity. The machine has the latest
Tier 4 technology onboard. Technology
features like KomVision and Komtrax
Plus 2 are integrated to enhance the
performance of the machine and meet the
latest customer requirements. For more
details have a look at the PC4000-11 in
this brochure. Our goal is to continuously
develop our machines and strengthen our
position as a technology leader. That‘s
why we test new future technologies in
this machine.
EXPLORE THE MACHINE PERFORMANCE
TECHNICAL TRAINING
We offer special training and advice to our
customers to increase their productivity. In
addition, we try to improve their skills and
give an introduction to the latest features
of the PC4000-11. We certify operators
according to Komatsu standards and
assist our customers to continuously
improve their operations. Our aim is to
deliver the best products and the best
service.

WE TRAIN THE CUSTOMERS‘ STAFF


TEST THE

LEGENDARY

PC4000-11
COMPANY 34

110 YEARS

OF VALUES AND

EXPERIENCE

OUR MOTIVATION IS TO KEEP THE RAW MATERIALS SUPPLY RUNNING

OUR TRADITIONS AND VALUES

Komatsu Germany GmbH is a proud member of the Komatsu Group, one of the largest manufacturers
of mining and construction equipment worldwide. In Düsseldorf we are specialized in hydraulic
mining excavators.

Today we manufacture five types of hydraulic excavators of between 254 - 773 tons and bucket
volumes up to 42 cubic meters in either front shovel or backhoe configuration. Since many of our
excavators are used in the most inhospitable regions in the world, with extreme temperatures and
under the harshest conditions, we are above all focused on providing quality and reliability.

Nearly 90% of the units we sold in the last 35 years have been supplied to repeat customers.
That fact shows our superior quality in manufacturing and our superior service. The oldest currently
operating unit with the most working hours is an excavator of the former PC4000 type, which
has worked nearly 156,000 hours, that means the equivalent of more than 25 years of continuous
service 24/7/365.
COMPANY 35

WE ARE

DÜSSELDORF

WE ARE PROUD TO HAVE BEEN BASED IN DÜSSELDORF FOR DECADES

OUR MILESTONES IN DÜSSELDORF

Since the 1930s we have been a production plant in Düsseldorf Benrath. Since then, we have
continuously set milestones, year after year. Thanks to the excellent infrastructure and the proximity
to the port and airport, we can ship every item in record time. We have been proud to be a part
of Düsseldorf for almost 80 years. Since 1980 we have manufactured more than 1,050 excavators,
more than 70% of which are still in operation.

In 2017 we opened the „Technical Center“ office building. The Technical Center is a landmark in
Düsseldorf Benrath and includes attractive leisure programs and an open-space working area. The
great atmosphere results in unrivaled customer service.

We train apprentices, offer further education to our trainees and our employees to develop that
knowledge and to keep up to date with the latest state-of-the-art technologies. We live the
legendary „SLQDC“ philosophy through all processes and departments to achieve to build the best
excavator for our customers‘ mine.

Please note that the features stated in this brochure are maybe not available for all products.
Materials and specifications are subject to change without notice.
KOMATSU GERMANY
MINING DIVISION

KOMATSU-MINING.DE

You might also like