Professional Documents
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Molykote® Polygliss
Molykote® CO220
Molykote® Omnigliss
Molykote® 321 R
Molykote® 1121
Molykote® 1231 LN
Molykote® P40
Molykote® L-1460 FG
Molykote® L-1468 FG
By Problem Definition
By L-E-T-S Conditions
MAINTEN ANCE
BIBLIOGRAPHY
M O L Y K O T E ® T E C H N O L O G I E S F O R C H A I N L U B R I C A T I O N
Brief Description of
Machine Component
Molykote® Book, Published by Dow Corning GmbH, Munchen
C
hain drives are used to transmit forces and motion between parallel shafts.
They are used whenever spindle/shaft spacings have to be bridged which
cannot be achieved with gear wheels or with belt drives because of
unfavorable space or transmission conditions. Chain drives are preferred to as
“positive envelope drives”. One or more sprockets are “enveloped” by an endless
chain. They offer slip-free power transmission. If properly designed, they combine the
advantages of a positive belt-drive with those of a positive gear wheel drive. Any
shocks, which can endanger service reliability, are largely absorbed by chain drives,
unlike spur gears, where elastic couplings have to be used. The mechanical efficiency of
chain drives is ŋ = 0.93 to 0.99.
A varietyof types of sprocket chains are used as drive chains or load chains for power
transmissions, such as:
Heavy duty roller chains; closed pitch or precision roller chains; flat top crate conveyor
chains; ‘duplex’ or ‘triplex’ roller chains; malleable iron link chains; inverted-tooth or
silent chains.
Because of its versatility, the roller chain should be seen as the most important.
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M O L Y K O T E ® T E C H N O L O G I E S F O R C H A I N L U B R I C A T I O N
Practical Application
Various methods can be used to apply chain lubricants. This include:
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M O L Y K O T E ® T E C H N O L O G I E S F O R C H A I N L U B R I C A T I O N
Molykote® Technologies
Dispersions
Molykote® dispersions are finely divided solid lubricants
suspended in lubricating fluids. They are preferred where it is
necessary to apply solid lubricants in liquid form to units in
operation or to otherwise inaccessible points.
Grease Molykote 1121 is a mineral oil grease with high viscosity base oil
of 900 cst for all hollow pin chains, providing effective
lubrication upto 160 degree C. The product has excellent
resistance to steam, many acids and alkalis and provides excellent lubricity. Molykote
1121 contains solid lubricants and is use by filling the chain pin with the grease and
relubricating by a grease gun. The product is black in colour, has no drop point due to
its inorganic thickeners and is available in 25 kg bulk containers.
One of the effects of the temperature in a lubricant is its oxidation. The resistance of a
lubricant to oxidation can be measured by TG Analysis test. Molykote S-1502 from the
new line shows a 300% better resistance than other high quality synthetic chain oils.
The SRV ASTM D-5707 test measures the co-efficient of the function of a lubricant.
The new additive package of the Molykote® S-1503 and S-1504 allows a reduction of
the co-efficient of friction from a 0.10-0.12 of other competitors’ synthetic oils to 0.04.
Molykote S 1500 series of oils can be used with brush, spray gun, drop-feed oiler or
conventional metering devices, and are available in 5ltr and 20 ltr cans.
By Problem Definition
Please see attached file for selection matrixes included here in large font for better visibility.
8
Hints on repair and maintenance
The service life of a chain can be increased considerably by using suitable lubricants under
different service conditions and observing the requisite relubrication periods. The principle cause
of chain failure is excessive wear, resulting from improper lubrication or inadequate maintenance.
If when checking the state of wear of the chain links, the chain has been stretched by more than
2-3% of its initial length, it must be changed, otherwise differences in pitch will be produced
between the links which can no longer be absorbed by the sprockets. Additional stresses and
friction moments are thereby generated, increasing the stress on the chain.
A very dirty chain must be cleaned, to allow penetration of the lubricant. Suitable solvents such as
1.1.1-trichlorethane or white spirit, or Dow Corning OS2 cleaner for precision chains, are used for
this purpose. After cleaning, the chain is dried with a lint free cloth.
If the chain has to be fully lubricated, it must be removed, thoroughly cleaned and then immersed
in chain greases, anti-friction coatings, high viscosity chain oils, etc to achieve complete lubricant
penetration.
If dipping process is used, the dipping process should take place in such a way that the chain
rollers are at right angles to the bottom of the dipping tank.
Synthetic chain oils have a longer life at high temperatures, have greater oxidation stability and
leave fewer combustion residues and decomposition particles.
In drip-feed, the quantity of oil dependent on chain speed should be approx. 4 to 10 drops per
minute. The quantity of oil must be increased for temperatures in excess of 60 degree C,
In case of heavily loaded chain drives, high-viscosity lubricants are used to minimize wear. In
addition, solid lubricants are used as additives.
High centrifugal forces, such as occur at pinion and sprocket (reversing points) with fast-
running chains, call for appropriate lubricant adhesion. Thin oils are thrown from the chain
much more quickly than thick oils.
Bibliography
Molykote® Book, published by Dow Corning GmbH, 1991.
Molykote® Catalog, Dow Corning Australia, Published 1990.
Molykote® High Performance Industrial Lubricants Catalog Form # 71-0103J-01, Published 2002.
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