The viscosity of the material defines the ease with which large quantity of material can be poured into the magnet. Thermal conductivity of the material is expressed as its ability to conduct heat. The ideal specific gravity should be in the range of 1. To 1. As supplied.
The viscosity of the material defines the ease with which large quantity of material can be poured into the magnet. Thermal conductivity of the material is expressed as its ability to conduct heat. The ideal specific gravity should be in the range of 1. To 1. As supplied.
The viscosity of the material defines the ease with which large quantity of material can be poured into the magnet. Thermal conductivity of the material is expressed as its ability to conduct heat. The ideal specific gravity should be in the range of 1. To 1. As supplied.
Important Considerations in choosing a potting material ¾ Viscosity of the material ¾ Specific gravity ¾ Thermal conductivity ¾ Reversion Resistance ¾ Shore hardness ¾ Curing schedule ¾ Pot life-Working Time ¾ Electrical properties ¾ Temperature Stability
Project Sales Corp, Visakhapatnam
Viscosity • The viscosity of the material defines the ease with which large quantity of material can be poured into the magnet. If the viscosity is too high, the pourability becomes difficult and air pockets may d evelop in the pot. Lower viscosity self-leveling material gradually spread when poured from one corner releasing air pockets which may be in the coils. Measured in poise. 1 poise=100cps=100mpa.s.
• The viscosity con tinues to increase
with the pot life until it cures to a solid elastomer in 8-24 hours.
Project Sales Corp, Visakhapatnam
Specific Gravity • The spec ific gravity is expres sed in terms of “as supplied” and “as cured”. The “as supplied” specific gravity determines the weight of the compound you buy against an unit of volume. Higher specific gravity materials fill less space with more volume, hence are not cost-economical for large volume applications like potting applic ations in lifting magnets.
• The ideal specific gravity should be in the range of 1.1 to 1.3
as supplied.
• The higher the specific gravit y, the higher quantity of the
material required.
Project Sales Corp, Visakhapatnam
Thermal Conductivity • The thermal conductivity of th e material is expressed as its ability to conduct heat. Fo r potting applications where the material is subjected to a high amount of heat in confined conditions, the heat has to be dissipated quickly. This ensures too much t hermal stresses is not encountered by the material or the coil.
materials to improve the condu ctivity as the potting time. Else, when heated under conf ined conditions or deep sections the materials may de polymerize and revert to a more liquid stage.
Project Sales Corp, Visakhapatnam
Reversion Resistance • Many types of potting materials when heated under confined conditions or in deep sections, will depolymerize o r r evert to a more liquid sta te. This degradation process is referred to as reversion.
• For potting applications, this is an important
consideration if instances of depolymerization have occurred.
• The curing mechanism and cross-linking of the product
decides its ability to be re version resistant. Reversion resistant products cure by an “addition reaction” process which produces no cure by-product.
Project Sales Corp, Visakhapatnam
Shore Hardness • The shore hardness of a silicone material should be such as it allows for the material to provide stability and relief from mechanical shocks and thermal cycling stresses. • It should cure to a flexible material allowing for easy reparability and removal without damage to the coils. • The ideal shore hardness for potting application should be in the range of 45-50 Shore A.
Project Sales Corp, Visakhapatnam
Curing Schedule • A potting material designed for deep section cure in confined conditions should cure within 8-24 hours with the addition of the catalyst irrespective of thickness o r depth. • It is advantageous to have flexible curing schedule with different catalyst (slow curing, fast curing, normal curing). • Two part materials that require 1:1 mixing without catalyst are easier to process • Exposure to humidity and heat decreases curing time.
Project Sales Corp, Visakhapatnam
Pot Life- Working Time • The material after mixed with a catalyst gradually increases in its viscosity to cure to a solid elastomer.
• For large applications like lifting magnet the material
should have a pot life of anywhere above 15 minutes at 25 deg C.
• Where base/catalyst mixing ratio is above 20:1 or 10:1,
catalyst prices can escalate the cost of potting larger sections.
• Higher pot life but not affecting the curing schedule
allows for larger packs to be bought bringing cost savings in material costs. This allows for mixing of larger quantity of materials per single pour cycle.\
• The application time (or the time till which the material is in a liquid state ) is normally half the pot life.
Project Sales Corp, Visakhapatnam
Electrical Properties
The potting material for lifting magnets should have:
•good dielectric strength •as high a volume resistivity as possible
Project Sales Corp, Visakhapatnam
Temperature Stability • Materials designed for deep sect ion cure working in confined conditions should not melt or appreciably soften even at elevated temperatures >200 deg C.
• Aging tests conducted on the material should show little or no effect
on the basic electrical or elastomeric physical properties.
• The overall cured material s hould handle the thermal cycling
experienced in a lifting magnet in a quick time.
• Higher quality materials des igned fo r very high temperatures work
even at elevated temperatures >300 deg C for a few hours despite confined conditions and are used fo r critical applic ations where reliability is extremely critical.
Project Sales Corp, Visakhapatnam
Introducing Sylgard 170 A&B The highest temperature and reversion resistant potting material for lifting magnets working at elevated temperatures in steel mills
1st trial worldwide by Project Sales Corp
at Vizag Steel, India and a major success
Project Sales Corp, Visakhapatnam
Sylgard 170 A&B Brief Description • Type Two-part Silicone Elastomer • Colour Part A: Black/ Part B: White • Physical Form – As supplied Low viscosity liquid – As cured Flexible rubber • Cure At room temperatures • Special Properties Reversion resistant; will not depolymerize even at elevated temperatures; improved flame resistance; high mechanical shock handling capacity; UL tested; Proven in steel mills; 1:1 mixing, requires no catalyst • Benefits Easy processing; reparability; better components life after potting Project Sales Corp, Visakhapatnam Sylgard 170 A& B Technical Advantages • Reversion Resistance: Unique “addition reaction 1:1” curing process which produces no cure by-product. Excellent reversion resistance at very elevated temperatures. • Low Toxicity : No special precautions required for normal industrial handling • No solvents or cure by-product : Requires no special venting; cure can be easily heat accelerated; will not cause corrosion • One to one mix ratio : Part A and Part B components do not require lot matching; provides more accurate and simplified handling and processing. Coloured white and black for easy identification. • Excellent fire resistant properties: Provides fire protection an d maintains UL fire rating classifi cations of 94 V-0. Passed large scale functional fire tests in accordance with ASTM E-119-73 as a fire stop material.
Project Sales Corp, Visakhapatnam
Sylgard 170 A& B Technical Advantages • No exotherm : Will not damage sensitive components during cure. • Cures to a flexible elastomer: Provides stability and relief from mechanical shock and thermal cycling stresses; easy reparability • Excellent dielectric properties: Maintains and protects existing electrical insulation requirements. • Stability over a wide temperature range: Maintains elastomeric flexibility and provides functional stability at high temperatures >250 deg C. • Cost Savings: Excellent life. No catalysts costs. Easy processing. Improves potted co mponent life resulting in costs savings.
Project Sales Corp, Visakhapatnam
For Further details • For further details, contact the Dow Corning distributors for Silicone Elastomers in this region: Global leaders in silicone Project Sales Corp technology for the electrical 28 Founta Plaza, Suryabagh, and electronic markets Visakhapatnam 530020, AP India Operations Phones: 0891 2564393; Dow Corning India Pvt. Limited 6666482 Wockhardt Towers, East Wing Level 2, Bandra-Kurla Complex Fax: 0891 2590482 Bandra East, Mumbai 400 051 mailto: Tel: 022 - 6694 6868 satish@projectsalescorp.com Fax: 022 – 6694 6848