Customer Service Department

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Komatsu Utility Europe Pag. 1 di 41
Transmission

Customer Service Department

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Komatsu Utility Europe Pag. 2 di 41
Transmission : Torque Converter - View

Customer Service Department

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Komatsu Utility Europe Pag. 3 di 41
Transmission TLB1 (4WD)

POWER-SHUTTLE
FORWARD AND REVERSE
CLUTCH PACK
+
FULLY SYNCHRONIZED Gears
4 GEARS
1° 2° 3° 4°

Automatic Integral No No No Yes

Braking System
WORKING SPEED
Differential Lock Yes Yes Yes No
Km/h
System
6,5-12
TRAVEL SPEED
Km/h
23-40

Customer Service Department

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Komatsu Utility Europe Pag. 4 di 41
Transmission TLB1 (4WD)

Customer Service Department

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Komatsu Utility Europe Pag. 5 di 41
Transmission TLB1 (4WD)

Customer Service Department

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Komatsu Utility Europe Pag. 6 di 41
Transmission TLB1 (4WD) : Front View

Oil pump group: max pressure 16 bar

Spin-on filter (nom. 10µm)

Customer Service Department

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Komatsu Utility Europe Pag. 7 di 41
Transmission TLB1 (4WD) : Rear View

Dipstick pipe
connecting line

Customer Service Department

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Komatsu Utility Europe Pag. 8 di 41
Transmission TLB1 (4WD) : Right Side View

Breather plug Oil outlet port (to cooler)

Speed shift lever

4th gear sensor

Oil inlet port (from cooler)

SAE 3 torque converter housing

Magnetic oil drain plug

Suction filter
Customer Service Department
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Komatsu Utility Europe Pag. 9 di 41
Transmission TLB1 (4WD) : Top View

Holes eyebolt threads for lifting

Reverse shift solenoid valve

Forward shift solenoid valve

RWS clutch pressure check point

Converter pressure check point (0.5-9.0 bar)
(11.0-13.0 bar) Max pressure in
NEUTRAL (0.3 bar)

FWD clutch pressure check point

(11.0-13.0 bar) Max pressure in
NEUTRAL (0.3 bar)

FWD/RWD clutch pressure check

point (11.0-13.0 bar) Max pressure
in NEUTRAL (0.3 bar)

Oil cooler back pressure check point

FWD/RWS clutch position (0.5-3.5 bar)
NEUTRAL clutch position (0.5-5.0 bar)
4WD pressure check point
at 900 RPM (13.0-14.0 bar) at
4WD shift solenoid valve 2200 RPM (13.0-15.5 bar)
Oil thermostat
Customer Service Department
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Komatsu Utility Europe Pag. 10 di 41
Transmission TLB1 (4WD) : Hydraulic Scheme

Customer Service Department

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Komatsu Utility Europe Pag. 11 di 41
Transmission TLB1 (4WD) : Hydraulic Scheme Ref. Table

Customer Service Department

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Komatsu Utility Europe Pag. 12 di 41
Transmission TLB1 (4WD) : Hydraulic Scheme
Low pressure

FORWARD Pump pressure M odulating pressure

Pump pressure Lubricating pressure

Customer Service Department

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Komatsu Utility Europe Pag. 13 di 41
Transmission TLB1 (4WD) : Hydraulic Scheme
Low pressure

CHANGING DIRECTION FROM FWD TO REV. Pump pressure M odulating pressure

Pump pressure Lubricating pressure

Customer Service Department

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Komatsu Utility Europe Pag. 14 di 41
Transmission TLB1 (4WD) : Hydraulic Scheme
Low pressure

REVERSE Pump pressure M odulating pressure

Pump pressure Lubricating pressure

Customer Service Department

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Komatsu Utility Europe Pag. 15 di 41
Transmission TLB1 (4WD) : Transmission Charge Pump

Customer Service Department

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Komatsu Utility Europe Pag. 16 di 41
Transmission TLB1 (4WD) : Transmission Charge Pump

Oil filter relief valve

Torque converter relief valve

Customer Service Department

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Komatsu Utility Europe Pag. 17 di 41
Transmission TLB1 (4WD) : Control Valve

FWD/REV selection valve

Modulation
relief valve

Customer Service Department

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Komatsu Utility Europe Pag. 18 di 41
Transmission TLB1 (4WD) : Control Valve

Customer Service Department

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Komatsu Utility Europe Pag. 19 di 41
Transmission TLB1 (4WD) : 4WD Solenoid Valve

Four wheel drive priority valve

Customer Service Department

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Komatsu Utility Europe Pag. 20 di 41
Transmission TLB1 (4WD) : Workshop Data

Customer Service Department

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Komatsu Utility Europe Pag. 21 di 41
Transmission TLB1 (4WD) : Workshop Data

Customer Service Department

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Komatsu Utility Europe Pag. 22 di 41
Transmission TLB2

Customer Service Department

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Komatsu Utility Europe Pag. 23 di 41
Transmission TLB2 : Front View

Oil pump group (19 Lt. min.

total pump flow at 900 rpm
measure before spin-on filter)

Spin-on filter (nom. 10 µm)

Pipe oil fill/dipstick interface

Customer Service Department

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Komatsu Utility Europe Pag. 24 di 41
Transmission TLB2 : Rear View

On/off solenoid valve

(12V DC – 20 W)

FWD/RWS proportional
pressure reducing valves
(12V DC – 7 Ohm)

Boom lock oil return

Customer Service Department

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Komatsu Utility Europe Pag. 25 di 41
Transmission TLB2 : Right Side View

SAE 3 torque
converter housing

Torque converter
SACHS W300

Torque converter inlet

press. check port
900 rpm 3.0 bar
2200 rpm 9.0 bar

Customer Service Department

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Komatsu Utility Europe Pag. 26 di 41
Transmission TLB2 : Left Side View

Oil pressure port

900 rpm 14 bar
2200 rpm 17 bar

Oil inlet port from cooler

Suction filter (nom. 250 µm)

Magnetic oil drain plug (SW ½”)

Customer Service Department

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Komatsu Utility Europe Pag. 27 di 41
Transmission TLB2 : Top View

Lub pressure check port on

NEUTRAL clutch position (1-5 bar) on
Oil outlet port cooler Breather plug FWD/RWS clutch position (1-5 bar). Oil
outlet port to brake tank

13

Oil thermostat

Control valve supply FWD clutch pressure check point

pressure check port 900 rpm 13.5 bar
(14.0-17.0 bar) 2200 rpm 16.5 bar max
pressure in NEUTRAL (0.3 bar)

RWS clutch pressure check point

900 rpm 13.5 bar
2200 rpm 16.5 bar max
pressure in NEUTRAL (0.3 bar)

Holes eyebolt
threads for lifting

Customer Service Department

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Komatsu Utility Europe Pag. 28 di 41
Transmission TLB2 : Hydraulic Scheme

Customer Service Department

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Komatsu Utility Europe Pag. 29 di 41
Transmission TLB2 : Hydraulic Scheme Ref. Table

Customer Service Department

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Komatsu Utility Europe Pag. 30 di 41
Transmission TLB2 : Hydraulic Scheme

Transmission in
“NEUTRAL”

Low pressure

Pump pressure

Customer Service Department

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Komatsu Utility Europe Pag. 31 di 41
Transmission TLB2 : Hydraulic Scheme

Travelling 3rd - FWD

Low pressure

Pump pressure

Customer Service Department

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Komatsu Utility Europe Pag. 32 di 41
Transmission TLB2 : Control Valve Group

Customer Service Department

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Komatsu Utility Europe Pag. 33 di 41
Transmission TLB2 : Control Valve Group

FWD/RVS clutch – 4WD engag./diseng.

Ramp valve

Solenoid valve 1st ; 2nd; 3rd and 4th gear clutch

Customer Service Department

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Komatsu Utility Europe Pag. 34 di 41
Transmission TLB2 : Control Valve Functionality

Travelling 1st - FWD

LOW PRESSURE

MAIN PRESSURE

BALANCED PRESSURE

Customer Service Department

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Komatsu Utility Europe Pag. 35 di 41
Transmission TLB2 : Modulation Valve Ramp

P
Peng.

during travelling
1

during engagment

Customer Service Department

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Komatsu Utility Europe Pag. 36 di 41
Transmission TLB2 : Control Valve Functionality

LOW PRESSURE

MAIN PRESSURE

INCREASING MAIN
PRESSURE

Customer Service Department

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Komatsu Utility Europe Pag. 37 di 41
Transmission TLB2 : Control Valve Functionality

LOW PRESSURE

MAIN PRESSURE

BALANCED PRESSURE

Customer Service Department

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Komatsu Utility Europe Pag. 38 di 41
Transmission TLB2 : Transmission Pump

Suction Filter

Customer Service Department

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Komatsu Utility Europe Pag. 39 di 41
Transmission TLB2 : Workshop Data

Customer Service Department

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Transmission TLB2 : Workshop Data

Customer Service Department

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