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SHANGHAI AUTOMATION INSTRUMENTATION CO.

,LTD
NO.11 AUTOMATION INSTRUMENTATION FACTORY

Add:57,Xinfeng Rd.,Zhujiajiao Town,Qingpu,Shanghai


Tel: 021-59242960
Department of Sales:
021-59241619 021-59247425
021-59242714 021-59242776
AI/MI
Fax: 021-59242706 021-59242722
Postcode:201713
Website:www.saic.sh.cn
ACTUATOR
E-mail:no11@saic.sh.cn
INSTUCTIONS

SHANGHAI AUTOMATION INSTRUMENTATION CO.,LTD


NO.11 AUTOMATION INSTRUMENTATION FACTORY
EXPLANATION AND GUARANTEE
Shanghai automation instrumentation CO.,LTD.
NO.11 automation instrumentation factory
founded in 1929 is one of the backbones of ACCESSORIES:
Shanghai Electric CO,,lTD
The factory with great technical innovation, 1、Install and maintenance instruction--------------------1
operation and management ability is the 2、Wiring diagram-----------------------------------------1
earliest manufacturing factory of electric 3、Product certification----------------------------------1
actuators in China. 4、Remote Controller--------------------------------------1
The products containing 5 ranges including
5、Spare "O" ring171.04×3.53-----------------------------1
hundreds of types with great credit are
widely used in power station, chemical 6、Character trough screw for wiring M5×10---------------4
engineering, petroleum, oil and natural gas 7、Character trough screw for wiring M4×10--------------44
transportation and metallurgy etc. 8、Flat washer for wiring Φ5-----------------------------4
9、Flat washer for wiring Φ4----------------------------44
10、Spring washer for wiring Φ5--------------------------4
contents
11、Spring washer for wiring Φ4-------------------------44
summary ……………………………… 1

main
main technical parameters
techincal………………………… 2

models and specifications


型号规格……………………………… 3
TRANSPORTATION AND STORAGE:
外形及安装尺寸………………………
contour and mounting size 7
Pay attention to put the electric actuator lightly in the transportation,
电气功能选型…………………………15
electic function select forbid barbaric assembling and unassembling the actuator, conditional assemble
and unassemble products under the weight models with forklifts to avoid product
现场总线产品…………………………16
fieldbus system
damage.
terminal function
接线端子功能…………………………17 The electric actuator should store in noncorrosive atmospheres environment,
it will not take more than a year and a half. Otherwise, add lubricating oil,
电气接线图……………………………19
wiring diagrame
grease and re-test.
instructions and guarantee
说明承诺………………………………23

产品结构图见中页
GUARANTEE:

From the date which the electric actuator left the factory within 18 months,
精诚立人 if the product has quality problems caused by design or manufacture, our factory
promise to free commission, repair or change the product.
精心立事
精品立业

23
WIRING DIAGRAM OTHER DIAGRAM summary
AI/MI range of intelligent actuator basic to the technology intrduced from ROTORK in England adopting
today’s most advanced large-scale integrated circuit is a new generation actuator with intelligence、digit
PROFIBUS-DP FIELDBUS COMMUNICATION INTERFACE HART FIELDBUS COMMUNICATION INTERFACE
and multi-functions.
Implemet standard:Q/YXBM 470-2206《AI/MI intelligent electric actuator and explosion-proof intelligent

21 Profibus DP COM1 GND
electric actuator》

22 Profibus DP COM1-A IN
+ HART The working principle

23 Profibus DP COM1-B

22 -
The AI/MI range of intelligent actuator is driven by 3 phase asynchronism electromotor which

32 Profibus DP COM2 GND ○
A finally rotate the output shaft through the worm and worm gear. With the shift mechanism the actuator


26 Profibus DP COM2-A OUT ○
23 can be operated handly or electrically: When the handle of the shift mechanism is engaged in the
manual position, rotating the handwheel will drive the output shaft through the clutch; when actuator

27 Profibus DP COM2-B
is operated by electricity, the shift mechanism will return to the electic position automatically
and clutch mesh with worm gear then the output shaft is driven by motor.
The rotation of output shaft is transmitted to Hall effect pulse sensor through speed mechanism
and the axial moving aroused by worm axial force is transmitted to switch mechanism, both of which
are used to control travel and torque.
ESD PROTECTION ESD PROTECTION CONTROL CIRCUIT The director of the intelligent electric actuator accepts the analog-value、switch-value signal
or fieldbus signal and makes the position of the output-shaft consistent with the input signal,
ESD protection signal could exceed any INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY
accomplishes the location. You can also locate position that control system has set up according to
existing local and remote signal. Responding to
interlock control、2 wire remote control or ESD signal.
ESD, actuator could open valve or close valve,
even keep the current position. ESD is available main character:
ESD
under the contact maintained. Actuator is active
once contact closing or breaking. ESD ● Classic device of mechanical torque protection working stable
Without special demand, the manufacture set- and reliable
ting: high signal is available (contact closing), ● Hall effect pulse sensor with high precision
the responding of ESD is to close the valve. ESD CONTROL WIRE/+ve ● Powerful large-scale integrated chip
cannot exceed the motor overheat protection 、
● Remote control make operation easier(supply both English and
local-stop、interlock startup or spare interrupt CONTROL WIRE/-ve
Chinese menu)
relay.The setting of ESD can modify by remote
controller(refers to AI/MI range installation ● Non intrusive setting-double sealiing without through shaft
and maintenance instruction). design

function:

INTERLOCK CONTROL INTERLOCK CONTROL CIRCUIT ● remote control


OPEN/CLOSE OPEN INTERLOCK CLOSE INTERLOCK OPEN/CLOSE ● valve position indication
The wiring of the interlock system on INTERLOCK (INTERNAL (INTERNAL POWER INTERLOCK
traditional actuators, such as “main (INTERNAL POWER POWER SUPPLY) SUPPLY) (EXTERNAL POWER
● operation indication ★intermediate limit★open state ★close state ★operation state
valve and branch valve ” of steam device SUPPLY) SUPPLY) ● travel limited protection
★local stop ★local control★remote control ★open interlock
could realize the interlock by contact ● torque limited protection
S1-S4.Interlock is available to local or
remote control.
The default setting of interlock is OPEN
OPEN
OPEN

CLOSE


indication contact state

contact type selection(normal open or close)
★close interlock

openning valve
★handwheel
★overtorque
operation★overtorque protection when

protection when closing vavle

OFF, it can be set ON by the remote CLOSE


● instantaneous commutating protection ★overtorque protection when travelling ★overtorque protection for
controller(refers to AI/MI range instal- CLOSE ● local control spot moving/maintain moving openning ★overtorque protection for closing
lation and maintenance instruction).
● overtorque protection bypass
CONTROL WIRE/+ve ★jam for openning ★jam for closing ★overtorque protection for
● 2 wire remote control
running ★jam for running
CONTROL WIRE/-ve ● conditional control
● external interlock ★emegency shut down ★signal loss ★thermal overload protection

● ESD override protection ★ow battery ★inner power down ★phase missing
● interruptertimer setting ★inner system failure★position signal loss★local wiring failure

22 1
Main Technical Parameters WIRING DIAGRAM REMOTE CONTROL CIRCUIT

TWO-WIRE CONTROL
● duty
工作制:type: 1)AI(S2可逆、断续运行,25%的接通持续率,接通次数≤630次/小时)
(S2 reversible、intermittent operation,25% continued access rate,access nummer≤630/h)
INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY
2)MI(S4可逆、断续运行,25%的接通持续率,630次/小时≤接通次数≤1200次/小时)
(S4 reversible、intermittent operation,25% continued access rate,630/h≤access nummer≤1200/h)
TWO-WIRE CONTROL: TWO-WIRE CONTROL: TWO-WIRE CONTROL: TWO-WIRE CONTROL:
OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN EXCITATED,
● input
输入信号: 1)analog signal:4~20mA.DC input resistance 250Ω CLOSE VALVE WHEN NOT EXCITED OPEN VALVE WHEN NOT EXCITED CLOSE VALVE WHEN NOT EXCITED OPEN VALVE WHEN NOT EXCITED
(OPEN PRIORITY) (CLOSE PRIORITY) (OPEN PRIORITY) (CLOSE PRIORITY)
signals: 2)switch signal plus ≥150ms
3)Profibus-DP、HART(selected)

● output
输出信号: 1)4-20mA.DC load resistance≤750Ω
signals: 2)Profibus-DP、HART(selected) CLOSE
CLOSE
CLOSE
CLOSE
● mechanical
机械输出: 1)AI multi-turn ≥6r  34~8000Nm OPEN
output:   2)MI multi-turn ≥6r 17~544Nm OPEN
OPEN
        3)AI part-turn 0~90° 300~60000Nm OPSN
4)MI part-turn  0~90° 116~6884Nm
        5)MIL linear ≤100mm 7.94~41.4kN

● basic
基本误差: error:1)AI、MI multi-turn ≤±1% CONTROL WIRE/+ve CONTROL WIRE/+ve
        2)AI、MI part-turn      ≤±1%
All settings and adjustments are made using CONTROL WIRE/-ve
        3)MIL linear(travel≥25mm) ≤±1% CONTROL WIRE/-ve
the supplied infra-red Setting Tool.
● dead
死区: zone 0.1~9.9% adjustable(default setteng is 0.5%) ANALOG PROPORTIONAL CONTROL AND ANALOG PROPORTIONAL CONTROL AND
INTERNAL POWER SUPPLY REMOTE MANUAL CONTROL EXTERNAL POWER SUPPLY REMOTE MANUAL CONTROL
● midway
中途限 位: 1)openning limit 60%~100%
positive 2)closing limit 0%~40% + +
ANALOG INPUT ANALOG INPUT
stop: -
-
● mechanical
机械间隙: 1)AI、MI multi-turn ≤1°
DIGITAL CONTROL
clearance: 2)AI、MI part-turn
            ≤1°
CONTROL WIRE/-ve
        3)MIL linear(travel≥25mm) ≤1mm
ANALOG CONTROL
● forbidden
禁止运行时间:0~99s adjustable
running time: ANALOG CONTROL
● power
供电电源:3 phase 3 wire,380V.AC±10%,50Hz±1% CONTROL WIRE/+ve
supply:
DIGITAL CONTROL
xplosion-
● e防爆等级: 1)remote controller——intrinsically safe ExibⅡBT4
proof rating
(隔爆型)
(explosion-
2)actuator———explosion-proof ExdⅡBT4
proof type): CLOSE
● output
输出触点容量:250V.AC,5A;
contactor 30V.DC,5A(fieldbus 220V.AC,0.5A;30V.DC,1A) CLOSE
capacity:
OPEN
circum-
● 环境条件: 1)ambient temperature:-25℃~+70℃(explosion-proof: -20℃~+60℃) OPEN
stances: 2)relative humidity: 5%~95% STOP/MAINTAIN
3)atmosphere pressure:86~106kPa STOP/MAINTAIN
4) gas medium:no corrosive air exist ANALOG CONTROL ONLY

●anti
抗干扰指标: +
interference 1)external magnetic field: ≤400A/m,50Hz ANALOG INPUT ANALOG OUTPUT
index : -
2)common mode interferance: 250V,50Hz
3)series mode interference: AC 1V, frequency 50Hz,phase 0~360°
4)electrostatic discharge: 4kV -
5)electrical fast transient burst:power supply terminal:1000V;
input signal terminal:500V +
6)radio frequency interference:frequency:80~1000MHz,field:3V/m,distance:1m USER CONNECT
7)surge interference: 1kV

note: If you have any special requirements please contact us.

2 21
WIRING DIAGRAM REMOTE CONTROL CIRCUIT models classified by travel

Remote control system is wired referring to the diagram, and standard actua-
tors have no connections at leaving the factory.
Remote control input takes the ray-isolation interface, which can bear 2KV
high voltage.Standard actuator is anode switch control(Cathode switch control
selected).
Actuator can use the remote control signals following:
1)The range of the power supplied by consumer: 20-60V AC/DC(Voltage between
control wire/+Ve and control wire/-Ve)
2)The range of the internal power supply of the actuator:Rating 24V DC ,5W
(120V AC,15W selected). The draw current of control input: 24V DC ,5mA;120V
AC,12mA
3)“ON”Min. voltage:20V “OFF”Max. voltage: 3V
4)Signal Min. time: AI-300ms,MI-100ms
5)Max. capacitance of remote control:2uF(pin to pin)
STROKE CONTROL
INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY

INTERNAL POWER SUPPLY-ve


(ZERO WIRE)
REMOTE CONTROL COMMON
20V-60V DC/AC
multi-turn
REMOTE CONTROL COMMON CLOSE CLOSE Basic to multi-turn, the AI/MI range of int-
20V-60V DC/AC elligent electic actuator can be convered to
CLOSE CLOSE
OPEN OPEN part-turn actuator mounted on the gearbox, or lin
ear travel mounted on crew component.
OPEN OPEN
The AI range is appled to the large part-turn(0~90°)with carriage
INTERNAL 24V DC POWER SUPPLY+ve CONTROL WIRE/+ve starting-torque valve which need not to work fre-
(OR INTERNAL 120V AC)
CONTROL WIRE/-ve quently, and the MI range is appled to the valve
which need to work frequently.
MAINTAIN CONTROL
INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY

OPEN/CLOSE MAINTAIN OPEN/STOP/CLOSE OPEN/CLOSE MAINTAIN OPEN/STOP/CLOSE


CONTROL WHICH CAN ROTATE MAINTAIN CONTROL CONTROL WHICH CAN ROTATE MAINTAIN CONTROL
AT OPPOSITE DIRECTION AT OPPOSITE DIRECTION

CLOSE
CLOSE

CLOSE CLOSE OPEN


OPEN

STOP

OPEN OPEN

STOP CONTROL WIRE/+ve CONTROL WIRE/+ve

CONTROL WIRE/-ve CONTROL WIRE/-ve

part-turn(0~90°)without carriage linear travel

20 3
specifications muiti-turn(AI) WIRING DIAGAM BASIC TYPE
output output motor rated
type speed torque Max stem(mm)
flang
remark power current fuse(A) WIRING DIAGRAM——Basic type
(ISO5210)
(r.p.m) (Nm) (kW) (A) The basic type wiring diagram of actuator : A3000-000,based on midway、power-off state.
18 34
24 34 0.31 1.6
36 31
M
7AI 26(32) F10 5 W
48 27 4 3

72 27 0.31 1.7 3 V 4 3
2 1

96 22 2 1
 3 PHASE POWER SUPPLY
U
6 5 380/400/415V
18 68 MUTUAL
INDUCTOR 6 5  50Hz
24 68 0.31 1.8 5 (
36 61 J22
11AI 26(32) F10 1
48 54 MAGNETIC RING C1 C2 2
22*14*8 3
72 54 0.31 2.1 10
96 43
24 108 J1 TO TORQUE SWITCHES
_
13AI 36 95 26(32) F10 0.31 2.5 10 J12 J11 2 INTERNAL 24 V DC SUPPLY
1 INTERNAL 24 V DC SUPPLY +
48 81 POWER SUPPLY & DRIVER PCB
J13 J2
18 163 J3 J4 2  INTERNAL 24 V DC SUPPLY
_
24 163 0.75 3.2 J7 1  INTERNAL 24 V DC SUPPLY +
36 135
14AI 38(51) F14 15
48 108 J5 J2
72 108 1.1 3.8
96 81
J1 J10
18 305 LOCAL J7
24 305 0.75 3.2 15 CONTROL 1
36 257 PANEL
16AI 38(51) F14
48 203
72 203 1.1 3.8 15 32

96 149 J8
+

18 542 BATTERY -
MAGNETIC RING
24 542 1:15.5 1.5 6.2 25 14*8*7
36 508 (side hand J1 J6
30AI 54(67) F16 TORQUE
48 407 wheel maybe
SENSOR
72 407 added) 2.2 11 30
J12
96 325 REMOTE INDICATION
11 
12  MONITOR RELAY
18 1020 5

24 1020 1:12.75 2.2 11 30 J1 J3


MAIN PCB S1
6 

MAKE AT FULLY SHUT
4 
36 845 (side hand VALVE 2  MAKE AT FULLY OPEN
40AI 64(76) F25 S2 1

48 680 wheel maybe POSITION S3
7  BREAK AT FULLY SHUT
3
72 680 added) 3.7 10.5 30 SENSOR 9 

BREAK AT FULLY OPEN
S4 8
96 540 
PRISMATICAL
1
J11
18 1480 MAGNETIC EMERGENCY PROTECTION 
1:15or CLIP LOCAL CONTROL OPEN INTERLOCK
3

24 1480 4.5 16 50 CLOSE INTERLOCK 2 
1:30 (side COMMON -VE 20-60V AC/DC 4 
36 1290
70AI 70(83) F25 hand wheel CLOSE 6  REMOTE CONTROL INPUT
48 1020 STOP/MAINTAIN 5 
maybe 7 
72 1020 7.5 21 60 OPEN
8 
added) COMMON -VE 20-60V AC/DC
96 745 LOCAL CONTROL OPEN-CLOSE STOP
PV 50% LOCAL-REMOTE J9
18 2030 1
Rs232 SERIAL PORT 2

24 2030 1:15or 4.5 16 50 2  Rs232 SERIAL PORT 3
LOCAL INDICATION OPERATION KNOB SELECT KNOB 3  Rs232 SERIAL PORT 5
36 1700 1:30 (side
90AI 70(83) F30
48 1355 hand wheel
72 1355 maybe 7.5 21 60 OPEN TORQUE (ANTICLOCKWISE)
OPEN OVERTORQUE OUT
added) OPEN OVERTORQUE OUT
96 1020 1 
2 CLOSE OVERTORQUE OUT

95AI 24 3000 70(83) F30 1:15 5.5 22 60 3 CLOSE OVERTORQUE OUT 
70AI/IS15 12 5000 110 F35 1:15 4.8 21 50 J6 TO POWER SUPPLY PCB 7-1
CLOSE TORQUE (CLOCKWISE)
90AI/IS15 12 8000 110 F35 1:15 7.5 21 50 TO POWER SUPPLY PCB 7-2
note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited. (THE NORMAL CLOSE\NORMAL OPEN

2)The value of maximum stem diameter between parentheses is AZ type driving bush, which may be selected by the clients
STATES OF TORQUE SWITCHES' CONTACTS
ARE SETTED BY THE FACTORY) A3000-000
who need large diameter stem.
3)The high speed of 144rpm and 192rpm can be offered
4) High-speed models are not proposed to be used in interlock condition.
5)IS15 is the gearbox which is used to get the higher torque.
4 19
TERMINAL FUNCTION Profibus-DP specifications multi-turn(MI)

output output motor rated


Max axial flang fuse
type speed torque Max stem(mm) remark power current
load(KN) (ISO5210) (A)
(r.p.m) (Nm) (kW) (A)
Profibus DP fieldbus wiring mode:
18 17
24 17
7MI 26(32) 17.8 F10 0.44 1 5
36 15.6
48 13.6
18 34
○1 ○
24 OPEN OVER TOQUE(NORMALLY OPEN)
11MI
24 34
26(32) 17.8 F10 0.44 1.4 5
○2 380V POWER SUPPLY ○
25 ESD 36
48
30
27
○3 ○
26 Profibus DP 2-A
18 81
○E GND ○
27 Profibus DP 2-B 24 81

○4 INTERNAL 24V DC SUPPLY(-) ○


28 OPEN OVER TOQUE(NORMALLY OPEN) 14MI 36
48
68
54
38(51) 53.4 F14 0.88 3.4 10

○5 INTERNAL 24V DC SUPPLY(+) ○


29 CLOSE OVER TOQUE(NORMALLY OPEN) 72 47
○6
S1 CONTACT,MAKE AT FULLY SHUT

30 CLOSE OVER TOQUE(NORMALLY OPEN) 18
24
152
152
○7 ○
31 24VDC COMMON END OF
ESD、OPEN AND CLOSE INTERLOCK 16MI 36 129 38(51) 53.4 F14 0.88 3.4 10
○8
S2 CONTACT,MAKE AT FULLY OPEN

32 Profibus DP 2 GND 48 102

○9 ○
33 72
18
102
271

10
S3 CONTACT,BREAK AT FULLY SHUT

34 24 271 1:15.5
(side hand

11 ○
35 30MI 36 253 54(67) 89 F16
wheel maybe
2.56 5.9 25
48 203

12
S4 CONTACT,BREAK AT FULLY OPEN

36
72 203
added)


13 ○
37 OPEN INTERLOCK 18 544
1:12.75

14
S5 CONTACT, INDICATE ON CLOSE LIMIT

38 CLOSE INTERLOCK
40MI
24
36
544
487 64(76) 180 F25
(side hand
3.7 9.1 35

15 ○
39 48 406
wheel maybe
added)

16
S6 CONTACT, INDICATE ON OPEN LIMIT

40 72 406


17 ○
41
output output screw note:1)The minimum rotation of output shaft

18
S7 CONTACT,TORQUE TRIP ON MIDWAY

42
MONITOR RELAY
type speed
(mm/s)
thrust
(kN)
travel(mm) diameter/lead
(mm)
is suggested more than 6, and the
maximum is not limited.

19 ○
43
0.9 7.94 10 2)The value of maximum stem diameter

20 ○
44
7MIL
1.2 7.94 16 between parentheses is AZ type bush,
which maybe be selected by the clients

21 Profibus DP 1 GND ○
45 1.8
2.4
7.3
6.35
25
40 who need large diameter stem.

22 Profibus DP 1-A ○
46 0.9 15.9
25/3 3)High-speed models are not proposed to
25 be used in interlock condition.

23 Profibus DP 1-B ○
47
11MIL
1.2 15.9
40 4)For any special travel or thrust please
1.8 14.3 60 contact us.
2.4 12.7
2.1 22.1
40
2.8 22.1
14MIL 60
4.2 18.5 100
5.6 14.7
38/7
2.1 41.4
2.8 41.4 60
16MIL
4.2 35.2 100
5.6 27.8

18 5
specifications part-turn(AI/MI with gearbox) TERMINAL FUNCTION BASIC TYPE

Wiring mode of intelligent actuator corresponding to its function, so costumer can connect
multi-turn output multi-turn output
90°speed 90°speed terminal based on demand of automatic control system and function of actuator.
type speed torque type speed torque
(s/90°*) (s/90°*)
(r.p.m) (Nm) (r.p.m) (Nm)
25 27
18 33.5 171 23 29
26
7AI/MOYF40 24 25 300 21
22
24 28
30
31
7MI/MOYF40 24 25 171 19 33
20 32
11AI/MOYF40 24 25 600
36 17 157 17
18 34
35
11AI/MOBF64 24 40 800 1 2
16 36
18 33.5 341 15 37
13AI/MOBF64 24 40 1000 14 38
11MI/MOYF40 24 25 341 3 E
36 18.5 1300 PLUG , 13
12 40
39
14AI/MODF44 36 17 301 11 10 42 41
24 27.5 1600 PLUG 8 44
18 53.5 635 9 6 4 46 43
36 15 2000 7 45
16AI/MOFF36 5 47
11MI/MOBF64 24 40 635 Terminal function of actuator:
24 22.5 2500
36 27 560
16AI/MOFF57
36 24 3300
18 37 1152 ○1 ○
24 OPEN OVER TORQUE(NORMALLY OPEN)
24 36 4000
24 27.5 1152 ○2 380V POWER SUPPLY ○
25 ESD
30AI/MOJF50 24 31.5 6000
14MI/MODF44 36 18.5 959 ○3 ○
26 ANALOGUE INPUT(+)

40AI/MOJF50
36 21 8000
48 14 767 ○E GND ○
27 ANALOGUE INPUT(-)
24 31.5 10000
72 9.5 767 ○4 INTERNAL 24V DC SUPPLY(-) ○
28 OPEN OVER TORQUE(NORMALLY OPEN)
40AI/MOPF65 24 41 16000
70AI/MOPF65 24 41 20000
18 30 1866 ○5 INTERNAL 24V DC SUPPLY(+) ○
29 CLOSE OVER TORQUE(NORMALLY OPEN)

90AI/MOTF50 24 31.5 30000


24 22.5 1866 ○6
S1 CONTACT,MAKE AT FULLY SHUT

30 CLOSE OVER TORQUE(NORMALLY OPEN)

95AI/MOTF50 24 31.5 35000


16MI/MOFF36 36 15 1574 ○7 ○
31 24VDC COMMON END OF
ESD、OPEN AND CLOSE INTERLOCK

40AI/s3.84/MOTF50 48 60 40000
48 11.5 1244 ○8
S2 CONTACT,MAKE AT FULLY OPEN

32

70AI/s3.84/MOTF50 48 60 60000
72 7.5 1244 ○9 ○
33 REMOTE CLOSE

16MI/MOFF57
48 18 1776 ○
10
S3 CONTACT,BREAK AT FULLY SHUT

34 REMOTE SELECTION、STOP/MAINTAIN
72 12 1776 ○
11 ○
35 REMOTE OPEN

There is a rotate interspace about 180°between 18 42 4664 ○


12
S4 CONTACT,BREAK AT FULLY OPEN

36 24VDC COMMON END OF
REMOTE OPEN、CLOSE、STOP/MAINTAIN
the worm gear and the cluch setted on the output 24 31.5 4664 ○
13 ○
37 OPEN INTERLOCK
shaft in the “AI” range of electric actuators. 30MI/MOJF50 36 21 4360 ○
14
S5 CONTACT, INDICATE ON CLOSE LIMIT

38 CLOSE INTERLOCK
Starting the electric actuator, before the worm
gear mesh with the clutch, the motor has already
48 16 3499 ○
15 ○
39 PROPORTIONAL CONTROL,MANUAL/AUTOMATIC

got enough speed and torque.And the hammer blow


72 10.5 3499 ○
16
S6 CONTACT, INDICATE ON OPEN LIMIT

40

occur immediately worm gear mesh with the clutch.


18 54.5 6884

17 ○
41 24VDC COMMON END OF MANUAL/AUTOMATIC
That is why the larger torque can be chieved with 24 41 6884

18
S7 CONTACT,TORQUE TRIP ON MIDWAY

42
the less motor power in “AI”rang products. 40MI/MOPF65 36 27 6436

19 ○
43 MONITOR RELAY
48 20.5 5164

20
S8 CONTACT,REMOTE CONTROL

44
note: The travel of the part-turn actuator
can be modulated between 85°and 95°
72 13.5 5164

21 ○
45 NOTE:
1)Actuator with HART fieldbus

22 VALVE POSITION CURRENT INPUT(+)
HART SIGNAL

46
function superposes HART COM

23 VALVE POSITION CURRENT INPUT(-)
HART SIGNAL

47 on CPT circuit(terminal 22,23)
2)Other terminals are avail-
able optional

6 17
FIELDBUS PRODUCT contour size ISO5210

FUCTIONS OF HART

A-A
Communication function of HART fieldbus(Available option)。
All the states and parameters can be obtained with the HART communication, and most
4 bores position
parameters can be set by HART.
paralled to the
Data of actuator: actuator motor’s axis

(1) Operating parameters:it includes position value, input signal, operating state, 8 bores position

action times, fault signal etc.They are transmitted from the actuator to the host by HART.
These are periodic and single directional transmitted parameters.
(2) Setting parameters:all setting parameters of actuator can be reset by infra-red
setting tool and transmitted to the HART host, or resetted by the HART host and transmit-
ted to the actuator. These are nonperiodic and bidirectional transmitted parameters.

Sketch map of parameters transmitted direction:

OPERATING PARAMETERS

SETTING PARAMETERS

FUCTIONS OF PROFIBUS-DP

PROFIBUS-DP fieldbus structure(DPV0 and DPV1) supports 9.6K~12M baud rate,and DD


supports SIMENS PDM software(Available option).
It’s full digital communication,control signal and valve position feedback of
actuator are both digital value. type A driving bush
Data of actuator: type ZA driving bush
(1)Operating parameters:it includes position value, operating state, action times.
They are transmitted from the actuator to the PLC. These are periodic and single direc- mm
tional transmitted parameters. D1
type flang D D2 n×Md d1 d1' dmax dmax' d2 h1 h2 h3* h4* h5 h6
(f8*)
(2)Control parameters:it includes control command, setting position value. They are
7、11、13AI
transmitted from PLC to actuator. These are periodic and single directional transmitted 7、11MI
F10 125 102 70 4×M10 32.5 42.9 26 32 52 2.5 15 218 29.2 38.4 45
parameters. 14、16AI
F14 175 140 100 4×M16 51 63 38 51 75 2.5 32 285 32 62 72
(3)Setting parameters:all setting parameters of actuator can be reset by infra-red 14、16MI
setting tool and transmitted to the PLC, or resetted by the PLC and transmitted to the 30AI
F16 210 165 130 4×M20 70 77.9 54 67 97 2.5 43 320 47.3 68 81.3
actuator. These are nonperiodic and bidirectional transmitted parameters. 30MI
40AI
F25 300 254 200 8×M16 76 87.8 64 76 105 2.5 38 345 50.2 64.3 76
40MI
Sketch map of parameters transmitted direction:
70AI F25 300 254 200 8×M16 85.5 105.5 70 83 138 2.5 94 393 58.5 74.4 88.1
90、95AI F30 350 298 230 8×M20 85.5 105.5 70 83 138 2.5 96 395 60.1 72.8 86.5
CONTROL PARAMETERS 70、90AI/IS15 F35 410 356 260 8×M30 160 - 140 - - 5 40 410 - - -

OPERATING PARAMETERS note:1)f8* represents coordination precision grade.


2)The value of h3* in the table is the size when the rising stem is in the highest position
SETTING PARAMETERS (see Fig.) in order to avoid interference between the stem and the seal pluge above. Of course,
you can remove the seal plug or match a longer protection cover.
3)The value of h4* is the size when the driving bush is reversly setted.

16 7
mounting size JB2920 SELECTION OF ELECTRICAL FUNCTION

Actuator wiring diagram is named after control function,customer can


order actuator with wiring diagram and connect by it.
A-A

Analogue/on-off control products

Wiring diagram No.


4 bores position With contacts A3
Electric motor
paralleled to the control mode Without contacts A5
motor’s axis
Remote contacts Basic contacts(S1~S4) 0
8 bores position indication Basic+optional(S1~S8) 1
Remote position No remote analogue indication 0
analogue indication 4~20mA(Internal supply CPT *) 1
Three phase 380V 0
Power supply Single phase 220V 1
User required 2
Positive switch control(common terminal is positive) -
Control polarity Negative switch control(common terminal is negative) N
nomally not available
mm On-off control 0
Control mode
Analogue control(Folomatic *) 1
type D D1 D2(H9*) d1max d2max h1 h2 h3 h4 n×Md thickness of flang weight of flang(kg) Single-speed 0
Speed control
7、11、13AI/MI 125 95 75 5 21 8 2 4×M8 42 2.72 Dual speed-interrupt timer 1
30 41 Remote control supply Internal 24V DC supply 0
7、11、13AI/MI 145 120 90 5 21 8 2 4×M10 42 3.88
7、11、13AI/MI 185 160 125 5 27 10 2 4×M12 27 4.34
14、16AI/MI 175 95 75 5 27 8 2 4×M8 32 4.3 Available optional fielldbus control products
14、16AI/MI 175 120 90 5 32 8 2 4×M10 64 7.79
46 55 Wiring diagram No.
14、16AI/MI 185 160 125 5 32 10 2 4×M12 64 9.22
Electric motor With contacts A3
14、16AI/MI 225 195 150 5 37 12 2 4×M16 37 4.34 control mode Without contacts A5
30AI/MI 145 120 90 5 24 8 2 4×M10 63 10.12 Auxiliary contacts Basic contacts(S1~S4) 0
30AI/MI 213 160 125 50 70 5 32 10 2 4×M12 71 14.34 indication Basic+optional(S1~S8)* 1
Analogue control
30AI/MI 230 195 150 5 32 12 2 4×M16 71 15.7 Folomatic+CPT * 2
and indication
40AI/MI 300 160 125 5 27 10 2 4×M12 32 12.9 Three phase 380V 0
Power supply Single phase 220V 1
40AI/MI 300 195 150 62 79 5 27 12 2 4×M16 32 11.72 User required 2
40AI/MI 300 235 180 6 32 14 2 4×M20 32 9.98 Positive switch control(common terminal is positive) -
Control polarity
Negative switch control(common terminal is negative)
70AI 300 195 150 5 27 12 2 4×M16 32 11.72 N
nomally not available
70AI 300 235 180 72 92 6 32 14 2 4×M20 32 9.98 HART 3
Modbus 4
70AI 330 285 220 8 36 16 3 4×M24 36 13.53
Fieldbus control Modbus dual-redundancy 5
90、95AI 350 235 180 6 34 14 2 4×M20 39 18.94 system Profibus-DP 6
90、95AI 350 285 220 72 92 8 39 16 3 4×M24 39 15.5 FF 8
DeviceNet 9
90、95AI 380 340 280 6 39 20 3 8×M20 78 38.36 Single-speed 0
Speed control
Dual speed-interrupt timer 1
note:1)The product of JB2920 can be achieved by adding flang to ISO5210 basic product. Remote control supply Internal 24V DC supply 0
2)H9* represents coordination precision grade.
3)Some size fail to conform to JB2920-81, the foregoing table shall prevail for our products.
Note:1)Extra contacts of actuatro with HART or PROFIBUS fieldbus are S5—S7
2)Folomatic:Proportional control board
3)CPT:Current Position Transmitter
8 15
contour and mounting sizepart-turn with carriage contour size multi-turn with handwheel

spline

type A A1 A2 A3 A4 B B1 H H1 H2 H3 φD ΦD0 spline weight(kg)


MOYF40 160 130 91 108 14 245 220 293 140 25 100 14 12 EXT35Z×1m×30P×7h 24
MOBF64 170 130 85 173 23 300 260 358 175 25 120 16 13 EXT35Z×1m×30P×7h 46
type A1 A2 A3 B1 B2 C D H1 H2* weight*(kg)
MODF44 162 130 70 189 25 365 320 425 215 25 170 20 14 EXT60Z×1m×30P×7h 80
7、11、13AI/MI 391 109 276 245 288 216 254 306 281 46
MOFF36 215 180 112 205 25 424 390 439 215 25 170 20 14 EXT60Z×1m×30P×7h 99
MOFF57 215 180 112 205 25 424 390 447 215 25 170 20 14 EXT60Z×1m×30P×7h 99 14、16AI/MI 415 179 300 266 368 262 511 375 377 72
MOJF50 250 200 136 200 25 480 430 506 250 30 170 30 14 EXT60Z×1m×30P×7h 157 30AI/MI 432 192 317 262 392 265 770 399 418 108
MOJF50 317 270 201 200 25 560 510 563 304 45 170 30 22 EXT60Z×1m×30P×7h 196
40AI/MI 511 199 396 287 461 324 773 405 447 158
MOPF65 413 350 201 328 40 740 680 747 405 50 320 40 22 EXT56Z×2m×30P×7h 566
MOTF50 530 458 182 414 40 780 710 998 560 80 320 40 39 EXT56Z×2m×30P×7h 1378 note:1)The dotted line in the figure is the placeholder for disassembly.
S3.84/MOTF50 530 458 182 414 40 780 710 1241 560 80 320 40 39 EXT56Z×2m×30P×7h 1482 2)The value beween parentheses in the figure is the size of 7、11、14、16、30MI control
box’s cover.
note:1)For contour size please refer to multi-turn actuator’ 3)The values of H2 and weight of JB2920 product need to be added with the flang’s thickness
2)The value of weight in the table is the weight of gearbox only. and weight.For more details please refer to JB2920.

14 9
contour size multi-turn with side handwheel contour and mounting size
part-turn without carriage

n×Md h(depth)

mm
gearbox type A1 A2 B B1 b C ΦD ΦD1 ΦD2 ΦD3 H H1 β n×Md h(depth) weight(kg)
MOYF40 40 72.88 81 10 14 48.8 150 125 66.5 45 255 153 45 4×M12 22 13
MOBF64 57 111.1 90 8 18 64.4 230 140 88 60 314 183 45 4×M16 22 26
MODF44 58 137.8 105 9 22 85.4 290 165 120.6 80 377 210 45 4×M20 24 44
mm MOFF36 61 137.8 124 25 22 87.4 310 254 120.6 82 402 224 0 8×M16 25 57
type A1 A2 A3 A4 B B1 B2 C H1 H2* weigh*(kg) MOFF57 61 137.8 124 25 22 87.4 310 254 120.6 82 410 232 0 8×M16 25 57
MOJF50* 70 181 144 9 28 106.4 360 254 152 100 445 256 22.5 8×M16 28 98
30AI/MI 432 192 317 495 808 262 392 265 388 530 120
MOJF50** 70 181 144 9 28 106.4 360 254 152 100 448 259 22.5 8×M16 28 109
40AI/MI 511 199 396 501 874 287 461 324 423 538 173
MOPF65 80 265 213 3 40 164.4 570 280 245.7 155 637 342 22.5 8×M16 35 295
70AI 486 212 371 487 1014 296 580 430 445 555 193 MOTF50 108 380 267 -4* 28 106.4 785 299 190 100 786 437.5 22.5 8×M20 62 726
90AI 486 212 371 487 1014 296 580 430 447 557 206 S3.84/MOTF50* 108 380 267 -4* 28 106.4 785 299 190 100 1029 680.5 22.5 8×M20 62 816
S3.84/MOTF50** 108 380 267 -4* 36 148.4 785 356 190 140 1029 680.5 22.5 8×M20 62 816
95AI 486 212 371 487 1029 296 595 445 447 557 206
note:1)The position of the key slot showed in the figureis is the ultimate position that the actuator is totally closed.
note:1)The dotted line in the figure is the placeholder for disassembly. 2)The minus of “-4*” represents access
2)The value between parentheses in the figure is the size of 30MI control box’s cover. 3)For coutour size please refer to the multi-turn actuator.
3)The values of H2 and weight of JB2120 product need to be added with the flang’s the thickness and weight. 4)The value of weight in the table is the weight of gearbox only.
For more details, please refer to JB2920.
10 13
contour and mounting size linear travel contour size multi-turn with IS15

I (magnify)

4×φD0
K direction
EQS φD1

2×φD0
clients’stem clients’stem
EQS φD1
mm
type travel D D1 D2 bore D0 Md H H' Hmin B B' weight(kg)*
10 138 80 60 2/4 10 M8 255 319 109 20 22 8 12.7'
16 138 80 60 2/4 10 M8 255 319 102 20 22 8 12.7'
7MIL 25 138 80 60 2/4 10 M8 255 319 97 20 22 8 12.7'
10、16、25 150 80 60 2/4 10 M8 255 319 90 20 22 8 12.7'
40 150 105 80 4 12 M12×1.25 255 319 90 20 22 8 12.7'
25 138 80 60 2/4 10 M8 255 319 97 20 22 8 12.7'
25 150 80 60 2/4 10 M8 280 381 135 20 22 8.5 13.2'
40 158 105 80 4 12 M12×1.25 280 381 128 20 22 8.5 13.2'
11MIL
40 150 105 80 4 12 M12×1.25 280 381 135 20 22 8.5 13.2'
60 158 118 95 4 14 M16×1.5 280 381 137 20 22 8.5 13.2'
60 150 118 95 4 14 M16×1.5 280 381 135 20 22 8.5 13.2'
40 175 105 80 4 12 M16×1.5 460 486 200 30 30 20 34'
60 175 118 95 4 14 M16×1.5 387 420 139 30 30 18.5 32'
14MIL 60 175 118 95 4 14 M16×1.5 460 486 200 30 30 20 34'
100 175 130 100 4 18 M20×1.5 387 420 122 30 30 18.5 32'
100 200 130 100 4 18 M20×1.5 460 486 200 30 30 20 34'
60 175 118 95 4 14 M16×1.5 387 420 139 30 30 18.5 32'
60 175 118 95 4 14 M16×1.5 460 506 220 30 30 20 35'
16MIL
100 175 130 100 4 18 M20×1.5 387 420 122 30 30 18.5 32'
100 200 130 100 4 18 M20×1.5 460 506 220 30 30 20 35' weight:535 Kg
note:1)The value of Hmin is the size when clients’stem is in the lowest position.
2)The carriage with the travel about 25mm has 6 bores for client to choose to mount it.
3)The larger carriage on the right of the picture can be selected in shake-proof and
dust-proof circumstances. The 16MIL should match the larger carriage normally.
4)The value of weight in the table is the weight of carriage together with the screw. ‘ represents the note: dimension in mm.
weight of larger carriage.
5)For any special travel or mounting size please contact us. For the contour size please refer to the multi-turn actuator.

12 11
configuration

್ঢ়
handwheel

3 phase asynchronism electromoter hollow


೛ѻࣂ໯ᅀ output shaft
సອ࿓ϤԨ‫ݯ‬ श‫୶ۦ‬
clutch

฾ঢ়
worm gear

gear box
฾‫ئ‬
worm ᅖ߈മັ

shift handle
஭್ܰσ

torque spring
ॏࡧӰܾ
ࢗ‫ٲݯڑ‬
switch Ѣঢ়‫ٲݯ‬
machanism gear mechanism ࢗ‫ٲݯڑ‬თࢴ
switch mechanism cover

wiring
ࠄຬժ‫آ‬ cover

battery
Ԩѝ

ᄘ෗Ԙᆶ
thrust base

௚Վᅀඊ
driving bush

tighten nut
ࣈࠥ৤੻
control box’s cover
ࣅᄥັთࢴ

ೊГғ display
watching

wiring
ࠄຬժᆐ૭terminal

selection knob
ࣅᄥັ඘
control box ӳส༨૆
wiring plug
ࠄຬ৤శ

߬ঠࠄ҈୶
contactor
relay
‫څ‬ൟ‫ޟ‬Ԩ୶ mainᅖࣅ͐
board

on-off knob
ࢗ‫ڑ‬༨૆

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