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TM 11-5855-214-23&P

TECHNICAL MANUAL

UNIT AND DIRECT SUPPORT


MAINTENANCE MANUAL INCLUDING REPAIR PARTS
AND SPECIAL TOOLS LISTS
(INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND
SPECIAL TOOLS)

FOR
NIGHT VISION SIGHT,
CREW SERVED WEAPON
AN/TVS–5
(NSN 5855-00-629-5327) (EIC: IPH)

Distribution authorized to the Department of Defense and DOD contractors only for
official use or for administrative or operational purposes. This determination was
made on 1 September 1994. Other requests for this document will be referred to
Commander, US Army Communications-Electronics Command and Fort Mon-
mouth, ATTN: AMSEL-LC-LM-LT, Fort Monmouth, New Jersey 07703-5007.
DESTRUCTION NOTICE – Destroy by any method that will prevent disclosure of
contents or reconstruction of the document.

HEADQUARTERS, DEPARTMENT OF THE ARMY


1 SEPTEMBER 1994
TM 11-5855-214-23&P

SAFETY STEPS TO FOLLOW IF SOMEONE


IS THE VICTIM OF ELECTRICAL SHOCK

DO NOT TRY TO PULL OR GRAB THE INDIVIDUAL

IF POSSIBLE, TURN OFF THE ELECTRICAL POWER

IF YOU CANNOT TURN OFF THE ELECTRICAL


POWER, PULL, PUSH OR LIFT THE PERSON TO
SAFETY USING A DRY WOODEN POLE OR A DRY
ROPE OR SOME OTHER INSULATING MATERIAL

SEND FOR HELP AS SOON AS POSSIBLE

AFTER THE INJURED PERSON IS FREE OF


CONTACT WITH THE SOURCE OF ELECTRICAL
SHOCK, MOVE THE PERSON A SHORT DISTANCE
AWAY AND IMMEDIATELY START ARTIFICIAL
RESUSCITATION

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TM 11-5855-214-23&P

WARNING

HIGH VOLTAGE
is used in the operation of this equipment

DEATH ON CONTACT
may result if personnel fail to observe safety precautions

Never work on electronic equipment unless there is another person nearby who is familiar with the
operation and hazards of the equipment and who is competent in administering first aid. When the
technicians are aided by operators, they must be warned about dangerous areas.

Whenever possible, the power supply to the equipment must be shut off before beginning work on the
equipment. Take particular care to ground every capacitor likely to hold a dangerous potential. When
working inside the equipment, after the power has been turned off, always ground every part before
touching it.

Be careful not to contact high–voltage connections or 115 volt ac input connections when installing or
operating this equipment.

Whenever the nature of the operation permits, keep one hand away from the equipment to reduce the
hazard of current flowing through the body.

Warning :_ Do not be misled by the term “low voltage.” Potentials as low as 50 volts may cause
death under adverse conditions.

For Artificial Respiration, refer to FM21–11.

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TM 11-5855-214-23&P

W A R N I N G

Compressed air is dangerous and can cause serious bodily harm if protective means or methods are
not observed to prevent a chip or particle (of whatever size) from being blown into the eyes or unbroken
skin of the operator or other personnel. Compressed air shall not be used for cleaning purposes except
where reduced to less than 30 pounds per square inch gauge (30 psig) and then only with effective chip
guarding and personnel protective equipment (industrial safety glasses and full faceshield).

W A R N I N G

Trichlorotrifluoroethane, Trichloroethane and similar chemical solvents will no longer be used for
ordinary cleaning of equipment. These substances threaten public health and the environment by
destroying ozone in the earth’s upper atmosphere. Suitable nonhazardous cleaning materials will be used
instead, such as a clean cloth, water and a mild detergent.

W A R N I N G

If a circuit breaker does not stay in ON position when closed, do not attempt to close it repeatedly. That
could create an overload situation hazardous to personnel and equipment. Instead, investigate cause of
problem. Correct situation before attempting to close the breaker again.

The lithium-sulfur dioxide (Li-S02) battery used with the AN/TVS-5 contains pressurized sulfur dioxide
(S02) gas. The gas is toxic, and the battery MUST NOT be abused in anyway which may cause the battery
to rupture.

W A R N I N G

DO NOT heat, short circuit, crush, puncture, mutilate, or disassemble batteries.

W A R N I N G

DO NOT USE any battery which shows signs of damage, such as bulging, swelling, disfigurement,
brown liquid in the plastic wrap, a swollen plastic wrap, etc.

W A R N I N G

DO NOT test Li-S02 batteries for capacity.

W A R N I N G
DO NOT recharge Li-S02 batteries.

W A R N I N G
DO NOT use water to extinguish Li-S0 2 battery fires if a shock hazard exists due to high voltage
electrical equipment in the vicinity (i.e., greater than 30 volts, alternating current (at) or direct current (de)).

c
TM 11–5855–214–23&P

DO NOT use water to extinguish Li-S02 battery fires if a shock hazard exists due to high voltage
electrical equipment in the vicinity (i.e., greater than 30 volts, alternating current (ac) or direct current (dc)).

WARNING
If the battery compartment becomes hot to the touch, if you hear a hissing sound (i.e., battery venting),
or smell irritating sulfur dioxide gas, IMMEDIATELY Turn Off the equipment. Remove the equipment to a
well ventilated area or leave the area.

WARNING
DO NOT use a halon type fire extinguisher on a lithium battery fire.

WARNING
In the event of a fire, near a lithium battery (ies), rapid cooling of the battery (ies) is important. Use a
carbon dioxide (C02) extinguisher. Control of the equipment fire, and cooling, may prevent the battery from
venting and potentially exposing lithium metal. In the event that lithium metal becomes involved in fire, the
use of a graphite based Class D fire extinguisher is recommended, such as Lith–X or MET–L–X.

DO NOT store lithium batteries with other hazardous materials and keep them away from open flames
or heat.

The image intensifier assembly phosphor screens contain toxic material. If an assembly becomes
broken, be extremely careful to avoid inhalation of the phosphor screen material and do not allow it to come
in contact with the mouth or open skin wounds.

Voltages of approximately 8,000 volts exist in the image intensifier assembly when the equipment is
turned on. The image intensifier assembly normally will retain a residual high voltage charge. This charge
must be removed when the assembly has been operated outside its housing.

D
TM 11–5855-214-23&P

Technical Manual HEADQUARTERS


DEPARTMENT OF THE ARMY
No. 11-5855-214-23&P Washington, DC, 1 September 1994

Unit and Direct Support Maintenance Manual


Including Repair Parts and Special Tools Lists
(Including Depot Maintenance Repair Parts and Special Tools)
for
NIGHT VISION SIGHT, CREW SERVED WEAPON
AN/TVS-5
(NSN 5855-00-629-5327) (EIC: IPH)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS


You can help improve this manual. If you find any mistakes, or if you know of a way to improve the procedures, please
let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms) or DA Form
2028-2 located in back of this manual direct to: Commander, US Army Communications-Electronics Command and Fort
Monmouth, ATTN: AMSEL-LC-LM-LT, Fort Monmouth, New Jersey 07703-5007.
In either case a reply will be furnished direct to you.

Table of. Contents


Page
CHAPTER 1. INTRODUCTION

Section I General
Para 1-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-2 Consolidated Index of Army Publications and Blank Forms . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-3 Maintenance Forms, Records and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-4 Destruction of Army Electronics Materiel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-5 Administrative Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-6 Reporting Equipment Improvement Recommendations (EIR) . . . . . . . . . . . . . . . . . . . . . . ...1-1

Section II Equipment Description and Data


Para 1-7 Purpose and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-8 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-9 Tabulated Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-2

Section III Principles of Operation


Para 1-10 System Functioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-2
1-11 Optical Functioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-2
1-12 Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-3
1-13 Electrical Functioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-3

CHAPTER 2. UNIT MAINTENANCE INSTRUCTIONS

Section I Tools and Equipment


Para 2-1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . 2-1
2-2 Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-1

*This manual supersedes TM 11-5855-214-24&P dated 6 December 1977 with changes.


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TM 11-5855-214-23&P

Section II. Repainting, Refinishing, and Lubrication


Para 2-3. Repainting and Refinishing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-1
2-4 Site and Shelter Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-1
2-5. Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-1

Section III. Preventive Maintenance Checks and Services


Para 2-6. Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-1
2-7. Unit Preventive Maintenance Checks and Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-1

Section IV Unit Level Troubleshooting


Para 2-8. Purpose of Unit Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-3
2-9. Unit Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .2-3

Section V. Unit Level Maintenance Instructions


Para 2-10 Inspection Criteria For Image Intensifier Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-3
2-11 Image Intensifier Test Using TS-4348/UV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-5
2-12 Scope of Unit Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-7
2-13 Carrying and Storage Case.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-7
2-14 Removal and Replacement of Eyeguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-7
2-15 Removal and Replacement of Daylight Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-7
2-16 Removal and Replacement of Sight on Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-7
2-17 Removal and Replacement of Mounting Bracket Assembly, M2 . . . . . . . . . . . . . . . . . . . . . . . ...2-7
2-18 Removal and Replacement of Mounting Bracket Assembly, M40 . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-19 Removal and Replacement of Mounting Bracket Assembly, M60 . . . . . . . . . . . . . . . . . . . . . ...2-8
2-20 Removal and Replacement of Mounting Bracket Assembly,M139/M85Tripod... . . . . . . ...2-8
2-21 Installation of Mounting Bracket Assemblies on Weapons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-22 Repair of Battery Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-8
2-23 Repair of Battery Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-9
2-24 Packing the AN/TVS-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-9
CHAPTER 3. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS

Section I General
Para 3-1 Scope of Direct Support Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1
3-2 Authorized DS Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1

Section II Direct Support Tools, Test Equipment and Materials Required


Para 3-3 DS Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1
3-4 DS Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1
3-5 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1

Section III Direct Support Troubleshooting


Para 3-6 Purpose of DS Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1
3-7 DS Resistance Measurements.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1
3-8 DS Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1

Section IV Direct Support Maintenance of Sight


Para 3-9 Performing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-5
3-10 Removal, Repair and Replacement of Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

ii
TM 11–5855-214-23&P

3-11. Right Angle Relay Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-8

APPENDIX A. REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

APPENDIX B. MAINTENANCE ALLOCATION

Section I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1


II. Maintenance Allocation Chart.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
III. Tool and Test Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
IV. Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

APPENDIX C. REPAIR PARTS AND SPECIAL TOOLS LIST

List of Illustrations
Figure page
1-1. Optical schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..1-3
1-2. Electrical functioning schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-4
3-1. Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-2
3-2. Reticle cell installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-8
3-3. Installation of right angle relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

List of Tables
page
Tabulated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2-1. Unit monthly preventive maintenance checks and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2. Unit troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 List of Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 List of Reticles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
3-1. Resistance measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2. Direct support troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

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TM 11-5855-214-23&P

CHAPTER 1
INTRODUCTION

Section l. GENERAL

1-1. Scope c. Transportation Discrepancy Report (TDR) (SF


361 ). Fill out and forward Transportation Discrepancy
a. This manual describes Night Vision Sight, Crew
Report (TDR) (SF 361) as prescribed in AR 55-38.
Served Weapon AN/TVS-5, hereinafter referred to as
the sight, and covers unit, direct support and general
support maintenance. 1-4. Destruction of Army Electronics
Materiel
b. References are in appendix A, the Maintenance
Allocation Chart (MAC) is in appendix B, and the Re- Destruction of Army electronics materiel to prevent
pair Parts and Special Tools List (RPSTL) is in enemy use shall be in accordance with TM 750-244-2.
appendix C. Basic issue items list (BIIL) and items
troop installed or authorized list are in 1-5. Administrative Storage
TM 11-6855-214-10. Administrative storage of equipment issued to and
used by Army activities will have Preventive Mainte-
1–2. Consolidated Index of Army
nance Checks and Services (PMCS) performed before
Publications and Blank Forms storing. When removing the equipment from adminis-
Refer to the latest issue of DA Pam 25-30 to determine trative storage, the PMCS checks should be performed
whether there are new editions, changes or additional to assure operational readiness.
publications pertaining to the equipment.
1-6. Reporting Equipment Improvement
1-3. Maintenance Forms, Records and
Recommendations (EIR)
Reports
If your equipment needs improvement, let us know.
a. Reports of Maintenance and Unsatisfactory Send us an EIR. You, the user, are the only one who
Equipment. Department of the Army forms and proce- can tell us what you don’t like about your equipment.
dures used for equipment maintenance will be those Let us know why you don’t like the design or perform-
prescribed by DA Pam 738-750, as contained in Main- ance. Put it on an SF 368 (Product Quality Deficiency
tenance Management Update. Report). Mail it to: Commander, US Army Communi-
b. Reporting of Item and Packaging Discrepancies. cations-Electronics Command and Fort Monmouth,
Fill out and forward SF 364 (Report of Discrepancy ATTN: AMSEL-LC-ED-CFO, Fort Monmouth, New
(ROD)) as prescribed in AR 735-11-2. Jersey 07703-5023. We’ll send you a reply.

Section Il. DESCRIPTION AND DATA

1–7. Purpose and Use viewing from the side. The sight may also be used as a
tripod mounted observation device.
The sight is a portable, battery-operated, electro-opti-
cal instrument used for observation and for aimed fire 1-8. Description
of weapons at night. It amplifies reflected light such as
moonlight, starlight, and skyglow so that the viewed The AN/TVS-5 consists of the sight, carrying bag, car-
scene becomes clearly visible to the operator. The rying and storage case, and accessories. Weapon
sight does not emit visible or infrared light that can be mounting brackets are not shipped with the sight; they
detected by the enemy. It is used on the M2, M60 and are ordered and shipped separately.
M85 machine guns; M40 recoilless rifle, and M139/ a. Sight. The sight (fig. C-3) consists of the daylight
20 mm cannon. Mounting brackets are provided for cover (1), objective assembly (2), identification plate
each weapon. A right angle relay assembly is added to (3), battery housing assembly (6), eyepiece assembly
the sight when used with the recoilless rifle to allow (10) eyeguard assembly (11), mounting adapter (13)

1-1
TM 11-5855-214-23&P

and image intensifier tube (7). When the tube is contains six straps (two from each of three D-rings)
shipped separately, the dust caps (12) are used to pro- and belt fasteners to aid in carrying the beg.
tect the tube. The split lock rings (8) secure the image
tube to the eyepiece assembly. c. Carrying and Storage Case. The case is a two-
piece aluminum alloy container that is fastened by six
(1) The daylight cover (1) is made of molded rub- latches. Top and bottom cushion inserts made of poly-
ber and contains a light filter lens and shade system to ethylene foam are recessed to form pockets to hold the
reduce light intensity when using the sight during day- carrying bag and accessories. An automatic two-way
light. relief valve provided with an instruction plate cautions
(2) Objective assembly (2) consists of a series of the operator to press the valve core before opening the
lenses (some with mirror surfaces), spacers and retain- case. An instruction plate is attached to the bottom
ers mounted in a metal housing that is attached to the cushion that cautions the operator to remove batteries
front of the battery housing by six screws. A reticle from the sight before placing the sight in the case. An
projector assembly is contained within the objective identification plate is attached to the outside of the
assembly, and the reticle azimuth and elevation adjust- case.
ment controls are located on the outside of the
housing.
1-9. Tabulated Data
(3) The battery housing (6) contains external re-
ticle and tube ON-OFF BRIGHTNESS controls, and
the image intensifier tube is inserted within the hous- Magnification . . . . . . . .........
5.6X
Field of view . . . . . . . .........

ing. The eyepiece assembly is attached to the rear of Eyepiece focus . . . . . . .........
+3.0 to -6.0 diopters
the battery housing. Objective lens focus . .........
25.0 meters to infinity
(4) The mounting adapter (13) is attached to the Range . . . . . . . . . . . . . .........
1000-1200 meters for
base of the sight and is used to secure the sight to the tank target in starlight
and moonlight.
mounting bracket. Reticle adjustment . . . . . . . . . . ±2.51 (in 1/4 mil
(5) The eyepiece assembly (10) contains a series increments).
of lenses, spacers, and retainers contained within a Operating temperature . . . . . . . . . -65 °F (-54 °C) to
cell, and diopter and objective focus adjustment rings. +131 °F (+53 °C).
Storage temperature. . . . . . . . . . –60° F (–51 °C ) to
(6) The eyeguard assembly (11) is made of rubber 126°F (+52 °C)
and is designed to protect the operator from injury due Power source:
to weapon recoil. It contains internal leaves that open Battery BA-3058/U . . . . . . . . . 1.5 Volts dc
under pressure of the eye and close when pressure is (2 ea)
removed so that stray light will not escape from the Battery shelf life . . . . . . . . . 9 months
Battery operating life . . . . . . . . 50 hours at normal
eyepiece assembly. temperatures.
b. Carrying Bag. Two models of the bag (fig. C- 1) Power source:
are available for use. The first bag (5) is made of lami- Battery BA-5567 . . . . . . . . . . . 3.0 Volts dc
(1 ea)
nated vinyl-nylon cloth and is intended for normal Battery shelf life 9 months
weather conditions. The second bag (6) is made of ny- Battery operating life.......... 50 hours at normal
lon cloth and is for use in extreme cold weather. Each temperatures.
type of bag is closed by a zipper fastener. Each bag Night Sight Weight . . . . . . . . . . . 4.0 lbs

Section Ill. PRINCIPLES OF OPERATION

1–10. System Functioning mation of ranges to targets and to establish aiming


points for firing at those ranges.
The sight consists of an objective assembly, image in-
tensifier tube, battery housing and an eyepiece
1-11. Optical Functioning
assembly that combine to amplify nightlight to permit
viewing of objects that otherwise would be invisible or Optical functioning of the sight is shown schematically
too dimly lighted for aimed fire of weapons. A lighted in figure 1-1. Functioning of optical components is de-
reticle is incorporated into the system to permit esti- scribed below.

1–2
TM 11-5855-214-23&P

Figure 1–1. Optical schematic diagram

a. Objective Lens. The objective lens assembly col- projects a reticle pattern on the cathode of the tube
lects available light reflected from the scene in the where it is combined with the viewed scene and be-
field of view and focuses the light on the cathode of comes a part of the sight picture.
the image intensifier tube. The light path is reflected
internally by mirrors to overcome the blank spot in the 1–12. Power Source
center of the objective assembly created by the reticle Power for the image intensifier tube and reticle projec-
projector assembly. As the objective lens assembly is tor assembly is provided either by a single BA-5567/U
stationary, focusing of the object in view is accom- 3.0 volt battery or by two BA-3058/U 1.5 volt batter-
plished by varying the position of the image intensifier ies. When used, the 1.5 volt batteries are connected in
tube with respect to the lenses. series by Battery Adapter Assembly.
b. Image Intensifier Tube. The tube receives light in
the form of luminous energy. The signal is amplified CAUTION
and projected onto the screen of the tube where it is re- Batteries must be removed when the sight
ceived by the eyepiece assembly as an intensified is not being used to prevent accidental op-
image. The tube contains an automatic gain control eration.
that provides a steady state of image brightness under
changing light conditions. There is a bright source pro- 1–13. Electrical Functioning
tection feature that protects the tube when exposed to a
sudden increase in high light level such as caused by a a. The SYSTEM BRIGHTNESS ON-OFF switch is
muzzle flash. the master control for the sight. When switched to the
CAUTION ON position, it provides power to the image intensifier
tube and switch S1. When S1 is placed in the ON posi-
Prolonged operation of the sight under day- tion, power is applied to the light emitting diode in the
light conditions without the daylight cover
will damage the intensifier tube assembly. reticle projector assembly.
,
c. Eyepiece Assembly. The assembly magnifies the b. Brightness of the image displayed on the screen
image displayed on the screen of the tube and focuses of the tube is controlled by adjusting R2. Brightness of
the image to the user’s eye. The assembly is adjustable the reticle pattern projected on the cathode of the tube
over a range from +3 to -6 diopters to accommodate is controlled by adjusting R1.
differences in user eyesight. c. When the SYSTEM BRIGHTNESS control is
d. Reticle Projector. The reticle projector assembly placed in the OFF position, all power is removed from
is located in the center of the objective assembly. It the sight.

1-3
TM 11-5855-214-23&P

Figure 1–2. Electrical functioning schematic diagram

1-4
TM 11-5855-214-23&P

CHAPTER 2
UNIT MAINTENANCE INSTRUCTIONS

Section l. TOOLS AND EQUIPMENT

2-1. Tools Required 2-2. Equipment Required


Tools or special test equipment are not required for Lens paper and the lens brush in the carrying and stor-
unit maintenance. age case, and clean, lint-free cloths are required.

Section Il. REPAINTING, REFINISHING AND LUBRICATION

2-3. Repainting and Refinishing dark room or dark area in which all places where light can
Requirements enter (e.g., windows, doors, wall and ceiling joints) have
been blocked. This blocking can be accomplished using
Unit maintenance personnel are not authorized to repaint
either permanent or temporary shields such as tape or
or refinish any component of the sight, accessories, or
heavy curtains. The room or area should appear dark
mounting brackets.
(without the evidence of light entering the area) to the un-
2-4. Site and Shelter Requirements: aided eye after approximately 10 minutes of dark
adaptation. Use a night vision device to identify and iso-
The checks and services functions, as prescribed here-
late the place where light enters.
in, should be accomplished in the electronic repair
service area. A standard electronic workbench provides
an adequate working area for the sight maintenance re-
2-5. Lubrication Requirements
quirements.The surface area should be free of chemicals,
vapors, and emissions that may damage external parts of Lubrication of the sight consists of applying silicone
the sight. Normal sheltering from the elements (cold, grease to the performed packings (O-rings) on battery
rain, dust, etc.) is necessary. There should be provisions to covers. Accessories, mounting brackets, carrying case
perform certain service functions and specified tests in a and carrying bag are not lubricated.

Section Ill. PREVENTIVE MAINTENANCE CHECKS AND SERVICES

2-6. Preventive Maintenance c. Reports. Normal TAMMS procedure: in accor-


dance with DA Pam 738-750 will be used.
a. Purpose. To insure that the sight is ready for op- 2-7. Unit Preventive Maintenance Checks
eration at all times, unit maintenance personnel must
and Services (PMCS)
perform a systematic inspection to discover and cor-
rect defects before they result in operational failure of Table 2-1 contains unit preventive maintenance checks
the equipment. and services. PMCS will be performed monthly, or
more frequently under extreme climatic conditions. If
b. Defects Discovered During Use. Defects or mal- a part is defective or missing, and is not authorized for
functions discovered by the operator during use or replacement or repair by unit maintenance, refer to
during daily maintenance checks and services, will be higher level maintenance.
reported to unit maintenance for corrective action.

2-1
TM 11-5855-214-23&P

Table 2–1. Unit Monthly Preventive Maintenance Checks and Services-continued


Sequence Item to be inspected INTERVAL
No. Procedure
SIGHT ASSEMBLY
1. DAYLIGHT COVER 90 day
Remove daylight cover (1, fig. C-3). Check to see that detent is held securely by
hexagonal nut. Turn knob and check rotation of shade assembly past filter lenses.
Check action of detent to hold shade imposition asset. Check for dirt or other for-
eign matter on lenses or inside cover. Tighten nut if necessary. Clean lenses and cov-
er with lens brush, lens tissue, and clean, lint-free cloth. Dampen cloth with water if
necessary.
2. OBJECTIVE ASSEMBLY 90 day
Check to see that reticle cap (1, fig. C-6) is in place and tight. Check objective lens
for dirt, scratches, or other blemishes. Check to see that identification plate is at-
tached and readable. Check detent actuators for positive click movement. Tighten
reticle cap if loose. Clean objective lens with lens brush, lens tissue as required.
3. SIGHT OPERATION 90 day
Install batteries. Check tube brightness, reticle brightness, range focus and eyepiece
focus for proper operation. Check to see that control knobs are secure. Report defi-
ciencies to higher category of maintenance. Remove batteries.
4. EYEGUARD ASSEMBLY 90 day
Check assembly (10, fig. C-3) for cracks, tears, cuts or other damage. Check opera-
tion of protective leaves to insure that they are fully closed when no eye pressure is
applied. Check to see that eyeguard is secured to eyepiece assembly. Replace if
necessary.
CARRYING and STORAGE CASE, ACCESSORIES
5. CARRYING AND STORAGE CASE 90 day
Remove cushion inserts and clean interior of case (2, fig. C-1) with clean cloth,
dampened with water if necessary. Dry case and replace inserts. Check latches for
proper operation. Check two-way relief valve for proper operation by pressing valve
to insure that it will repeat itself automatically. Check to see that instruction and
identification plates (3, 5) are present and readable. Report deficiencies to higher
category of maintenance.
6. M0UNTING BRACKET ASSEMBLIES 90 day
Check to see that mounting bracket for each weapon concerned is present and com-
plete. Check for damaged threads on lever screw assembly and missing washers or
other evidence of damage. If mounted on weapon, check to see that it is securely
attached. Report deficiencies to higher category of maintenance.
7. CARRYING BAG 90 day
Check bag (5, 6 fig. C-1) for broken zipper fastener, tom fabric, or other damage.
Wipe bag with a dry cloth. Replace if necessary.
8. ADAPTER, BATTERY ASSEMBLY 90 day
Check adapter for dirt or corrosion and missing or worn preformed packings (O-
rings). Remove dirt with dry, lint-free cloth. Replace adapter if necessary.

2-2
TM 11-5855-214-23&P

Section IV. UNIT LEVEL TROUBLESHOOTING

2-8. Purpose of Unit Troubleshooting 2-9. Unit Troubleshooting Procedures


Troubleshooting is performed to identify an equipment Table 2–2 provides unit troubleshooting procedures. If
malfunction, its probable cause and the required cor- corrective action is inadequate , refer to higher level
rective action. maintenance.
Table 2-2. Unit Troubleshooting
Malfunction Probable cause Corrective action

1. Weak or no illumination of image a. Gain control is turned down. a. Adjust ON-OFF brightness
intensifier tube. control.
b. Batteries are weak. b. Replace batteries.
2. Blurred image. a. Eyepiece lens is out of focus. a. Adjust eyepiece lens.
b. Objective lens is out of focus. b. Adjust focus ring.
c. Lenses are dirty. c. Clean objective and eyepiece
lenses.
3. Reticle pattern is not visible. a. Reticle intensity control is turned a. Adjust reticle intensity control for
down. clearly visible pattern.
b. Batteries are weak. b. Replace batteries. If still not clear
Report of deficiency
c. Reticle projector defective. c. Refer to higher level mainte-
nance.
4. Image intensifier tube turned on Tube failure. Replace tube.
but no image or reticle pattern.

5. Daylight cover will not stay on, Bent, broken or lost. Replace daylight cover.
cannot be installed, or is missing.
7. Eyeguard will not open and close Rubber has lost its resiliency. Replace eyeguard.
under eye pressure.

2-10. Inspection Criteria For Image As directed in the PMCS table, image intensifier opera-
Intensifier Operation tion must be checked periodically. This section provides
information for the sight maintenance personnel con-
CAUTION
cerning what to look for, how to look for it, and how to
Keep the protective caps on the sight whenever it is not in determine if the sight needs to be repaired. These
use.
checks are to be performed in a darkened area (refer to
para 2-4).

2-3
TM 11-5855-214-23&P

2-10 Inspection Criteria For Image light. If the image intensifier is displaying edge glow, the
Intensifier Operation - Continued bright area will still show up. If edge glow is present, the
sight must be returned to higher level of maintenance.

Figure 2-1. Shading


Figure 2-3. Bright Spots Black Spots and Streaks.
a. Shading. The viewed image should present a per-
fect circle. If shading is present, you will not see a fully
circular image (see Fig. 2-1 ). When shading occurs you C. Bright spots. These are cosmetics defects in the

will see a faded image. Shading always begins on the image intensifier. A bright spot is a small, nonuniform,
edge and moves inward. If shading is present, the sight bright area that may flicker or appear constant (fig. 2-3).
must be returned to higher level maintenance. Not all bright spots make the sight unacceptable. Bright
spots are acceptable if they do not interfere with the abil-
ity to perform the mission. If bright spot do interfere,
send the sight to a higher level of maintenance for
evaluation.

d. Flashing, Flickering, or Intermittent Opera-


tion. The image may appear to flicker or flash. Flashing
or flickering may result from improper connections, in-
termittent power source, or low battery. Check battery or
power source, if condition continues, refer to higher
level maintenance.

e. Black Spots or Streaks. These are inherent


manufacturing characteristics in the image intensifier or
dirt or debris between the lens. Black spots or streaks
(fig. 2-3) are acceptable as long as they do not interfere
with viewing the image. No action is required if this
condition is present unless the spots or streaks interfere
with the images being viewer. If the condition contin-
Figure 2-2. Edge Glow. ues, refer to higher maintenance.
b. Edge Glow. Edge glow Is a bright area (sometimes
sparkling) in the outer position of the viewing area (fig.
2-2). To check for edge glow, cover lens to block out all

2-4
TM 11-5855-214-23&P

is present unless the chicken wire interferes with viewing


the image. If viewing of image is impaired, return to
higher level of maintenance.

2-11. Image Intensifier Test Using the


TS-4348/UV

NOTE

Before using the TS-4348/UV test set, refer to


TM 11-5855-299-12&P, Operator’s and Unit Mainte-
Figure 2-4. Fixed-Pattern Noise. nance Manual for the Electronic System Test Set
TS-4348/UV, to familiarize yourself with its operation
f. Fixed-Pattern Noise (Honeycomb). This is usually and the warnings and cautions associated with that test
a cosmetic blemish in the image area characterized by a equipment.
faint hexagonal (honeycomb) pattern throughout the
viewing area that most often occurs at high-light or when The following procedures are designed to check the per-
viewing very bright lights (fig. 2-4). This pattern can be formance of the image intensifier. If the image
seen in every image intensifier if the light level is high intensifier inside the monocular fails the test, send the
enough. This condition is acceptable as long as you can sight to Direct Support for repair.
resolve the resolution target at the high-light level. If res-
olution cannot be resolved at high light level, refer to INITIAL SETUP
higher level maintenance.
Test Facility
Dark room
Tools
Flashlight
EquiDment

Test set, Electronic Systems, TS-4348/UV (Item 1, Appx


B)
Materials/Parts
Lens paper, NNN-P-40
Cotton-tipped applicators
Isopropyl alcohol

High-light Image Intensifier Stability And


Figure 2-5. Chicken Wire. Resolution Tests

g. Chicken Wire. An irregular pattern of dark thin


lines in the field of view either throughout the image area CAUTION:
or in parts of the image area (fig. 2-5). Under the worse
case condition, these lines will form hexagonal or The TS-4348/UV is a delicate instrument. Exercise care
square-wave shaped lines. These lines are caused by de- not to over-tighten or strip the threads on either the adapt-
fective fibers that do not transmit light occurring at the er or the test set when installing or removing the adapter.
boundaries of fiber bundles in the output optic of the Make sure to inspect the threads for damage.
image intensifier. No action is required if this condition

2-5
TM 11-5855-214-23&P

1. Clean the objective and eyepiece lenses of the sight


and port of the test set by using isopropyl alcohol and cot-
ton-tipped applicators. Moisten the applicator with the
ethanol and use circular motions beginning at the center
of the lenses and moving in larger circle to the outside of
the lenses.
2. Install battery in sight.

Figure 2-7 TS-4348/UV Test Set Pattern

6. Turn on the test set, unit assembly by setting the


switch ll/lll position to II. Check that the test set, unit as-
sembly is operating by checking the green PWR ON light
7. Turn the sight onto maximum brightness. Look
through the sight and view the projected test pattern sup-
plied by the test set, unit assembly fig. 2-7. If necessary,
rotate the sight in the adapter until the center of the (quar-
ter moon shape) test pattern is within the lighted area.
8. Adjust the eyepiece focus and the objective lens
focus to obtain the sharpest view of the pattern.
9. Determine the group number and element number
of the smallest pattern resolvable.
Figure 2-6 Attaching the Test Set, TS-4348/UV to the Sight 10. The sight must be able to resolve Group 4, Ele-
ment 4 under high light condition to pass the test. ,

NOTE NOTE

Test should be performed in a dark location. Allow time To successfully resolve a pattern which finds the image
for dark adaptation to occur prior to conducting the test. intensifier acceptable for use, you must be able to distin-
guish that the three vertical bars are in a vertical position
3. Remove resilient adapter (standard adapter) from and that the three horizontal bars are in fact horizontal.
test set. This procedure requires you to scan left and right (for the
4. Attach the test set, unit assembly with the vertical bars) and up and down (for the horizontal bars)
AN/TVS-5 adapter to the sight as shown in Fig. 2-6. as you observe the pattern.

NOTE 11. If the sight does not pass the test, refer it to a higher
level of maintenance.
Due to the size of the night sight it is recommended that 12.Turn off test set, unit assembly, remove sight from
the sight be mounted or supported. test set and remove battery from sight.
5. Select High Light test by setting the High/Low
switch to High.

2-6
TM 11-5855-214-23&P

Section V. UNIT LEVEL MAINTENANCE INSTRUCTIONS

2-12. Scope of Unit Maintenance a. Pull the daylight cover (1, fig. C-3) directly off
the objective assembly (2).
Unit maintenance of the sight and mounting bracket
assemblies includes: b. Replace the cover by pressing it over the objec-
a. Inspecting for defects; tive assembly until it is fully seated.

b. Cleaning; 2-16. Removal and Replacement of Sight


c. Repair by replacement of easily removed parts on Mounting Bracket
such as screws, washers, and wingnuts. The sight must be removed from the weapon and stored
d. Replacement of the sight, carrying and storage in the carrying bag and case when not in use, or to per-
cases, and mounting bracket assemblies. form maintenance on mounting bracket assemblies.
Proceed as follows:
If not restored to full operation, the item is replaced
and the defective item referred to higher maintenance. a. Grasp and support the sight while turning the lever
screw assembly counterclockwise until it is free of the
2-13. Carrying and Storage Case mounting adapter in the base of the sight. Lift the sight
Inspect the case (2, fig. C-1 ) for damage or missing upward and remove it from the mounting bracket.
parts in accordance with table 2-1. Replace missing b. Replace the sight by positioning it in the groove of
batteries, lens paper or lens brush. Replace the carry- the mounting bracket so that the lever screw assembly is
ing case if inspection reveals damage to latches or aligned with the threaded hole in the mounting adapter
two-way relief valve, missing cushion inserts, or miss- on the base of the sight and align the scribe marks on the
ing/ illegible instruction plate or identification plate. adapter and the mounting bracket. Turn the lever screw
Replace the carrying bag (5, fig. C-1 ) if fabric is torn clockwise until it is tight. Use an empty cartridge case
or zipper fastener is broken. placed over the lever arm to increase leverage if neces-
sary to tighten the screw.
2-14. Removal and Replacement of
Eyeguard Assembly 2-17. Removal, and Replacement of
The eyeguard is removed for inspection and cleaning Mounting Bracket Assembly, M2
of the eyepiece lens assembly and the eyeguard itself Inspect the bracket assembly (fig. C-2) for service-
Proceed as follows: ability in accordance with table 2-1. If any part of the
assembly is damaged or missing, except for the lever
NOTE screw assembly and spring tension washer, replace the
The eyeguard will rotate freely without un- entire assembly. Replace the lever screw assembly (3),
screwing from the eyepiece unless spring tension washer (2), and retaining ring (1) as fol-
grasped firmly to apply pressure against lows:
the inner race.
a. Remove retaining ring, unscrew the lever screw as-
a. Grasp the eyeguard (11, fig. C-3) firmly where it sembly, with spring tension washer attached, from the
joins the eyepiece (10) and turn it counterclockwise bracket by turning it counterclockwise.
until it is free of the sight. b. Unscrew the washer from the lever screw by tur-
b. Replace the eyeguard by screwing it clockwise ning it counterclockwise.
onto the eyepiece assembly until it no longer advances c. Replace bracket and screw the spring tension wash-
on the threads. er onto the lever screw until clear of threads. Concave
surface of washer should be next to the shoulder of the
2-15. Removal and Replacement of screw.
Daylight Cover d. Screw the lever screw into the threaded hole in the
The daylight cover is removed for operation of the sight mounting bracket by turning it clockwise. Replace the
at night and to inspect and clean the cover and objective retaining ring.
lens. Proceed as follows:

2-7
TM 11-5855-214-23&P

2-18. Removal, and Replacement of MOUNTING BRACKETS


Mounting Bracket Assembly, M40 Table 2-3 List of Mounting Brackets
Inspect the M40 bracket assembly for serviceability in M2/MK19 5855-01-045-5482 I SM-B-850220-1
accordance with table 2-1. If any part of the bracket is
damaged or missing, replace the assembly. Lever screw M60 5855-01-046-7272 I SM-D-850340-1
assembly (3) and spring tension washer (2) and retain- M40 5855-01-045-5486 I SM-D-850230-1
ing ring (1) of fig C-2 are replaced as follows: M85/M139 5855-01-045-5489 SM-D-850240-1
(see 2-16 procedures) /TRIPOD
2-19. Removal, and Replacement of M163/167 5855-01-064-1376 I SM-D-850076-1
Mounting Bracket Assembly, M60
Inspect the M60 bracket assembly for serviceability in
accordance with table 2-1. If any part of the bracket is RETICLES
damaged or missing, replace the assembly. Lever screw Table 2-4 List of Reticles
assembly (3) and spring tension washer (2) and retaining
ring (1) of fig C-2 are replaced as follows: ( see 2-16 pro- M2/M85 5855-01-043-8431 I SM-D-850490-1
cedures)
MKI9/M2 5855-01-192-9075 5970837
2–20. Removal, and Replacement of MK19IM60 5971904
Mounting Bracket Assembly, NEW 5855-01-193-5911
M139/M85 Tripod RETICLE
Inspect the assembly for serviceability in accordance M40 6650-01-045-5494 SM-D-850490-3
with table 2-1. If any part of the bracket is damaged or M139 6650-01-045-5488 SM-D-850490-6
missing, replace the assembly. Lever screw assembly
M60 5855-01-045-5493 SM-D-850490-8
(3) and spring tension washer (2) and retaining ring (1)
of fig C-2 are replaced as follows:( see 2-16 procedures) FWD 5855-01-045-5492 SM-D-850490-9
OBSERV.
Inspect the Battery Adapter Assembly (7, fig. C-1 ), in ac- M163/167 6650-01-76-0890 SM-D-850490-10
cordance with table 2-1. If the sight will not operate VULC
with this assembly installed, recheck normal operation
of the sight with known-good batteries. That is, install
BA-5567/U into the battery housing (fig. C-5). If the
sight operates, then the Battery Adapter Assembly is 2-21. Installation of Mounting Bracket
detective and must be replaced. Battery Adapter Assem- Assemblies on Weapons
bly removal and replacement procedures are in
Installation procedures are outlined in
TM 11-5855-214-10.
TM 11-5855-214-10.

2–22. Repair of Battery Housing


Assembly
Inspect the housing assembly (fig. C-5) for missing or
defective battery covers (1), preformed packings (2),
and battery springs (3). Replace springs by pulling old
spring out of battery cover and inserting a new one in its
place. Replace preformed packing (O-rings) by lubricat-
ing a new O-ring with silicone grease and placing ring
over the threads of the cap into the groove next to the
shoulder of the cap base.

2-8
TM 11-5855-214-23&P

2-23. Repair of Battery Adapter Assembly Section Vl. Preparation for Storage and
Shipment
Inspect the Battery Adapter Assembly
(7, fig. C-1, in accordance with table 2-1. If the
sight will not operate with the assembly 2–24. Packing the AN/TVS-5
installed, recheck normal operation of the sight
with known good batteries. That is install NOTE
BA-5567/U into the Battery Housing (fig.
Before returning the sight or any component into the car-
C-5). If the sight operates, the Battery Adapter
rying bag and shipping/storage case, make sure they are
Assembly is defective and must be replaced.
free of dirt, dust, and moisture.
Battery Adapter Assembly removal and
replacement procedures are in 1. Remove battery from the sight. Do not store
the sight with batteries still in it.
TM 11-5855-214-10.
NOTE
Both types of shipping/storage cases are acceptable for
storing and transporting the sight.

2. Make sure the equipment and accessories are


stored in the appropriate locations in the carrying case
(refer to TM 11-5855-213-10, Operator’s Manual for
Night Vision Sight Individual Served Weapon AN/
PVS-4) and secure carrying bag and shipping/storage
case.
3. Return the carrying bag to the proper location
in the shipping/storage case. Make sure all shipping/
storage case fasteners are secured.

2-9
TM 11-5855-214-23&P

CHAPTER 3
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS

Section l. GENERAL

3-1. Scope of Direct Support cell assembly and repair of major components of the
Maintenance sight and mounting brackets.

Direct support (DS) maintenance consists of trouble- 3-2. Authorized DS Maintenance


shooting, testing circuitry in the battery housing Direct support maintenance functions are listed in the
assembly, installation and replacement of the reticle Maintenance Allocation Chart (MAC) in appendix B.

Section Il. DIRECT SUPPORT TOOLS, TEST EQUIPMENT AND MATERIALS

3-3. DS Tools Required 3-5. Materials


Tools required for direct support maintenance are Bulk materials required are as follows:
listed in the Maintenance Allocation Chart (MAC) in a. Compound, silicone, DC-33 or equivalent.
appendix B.
b. Adhesive, rubber, RTV-013 or equivalent.
3-4. DS Test Equipment Required
c. Lens paper
A multimeter (AN/PSM-45 or equivalent) is required
d. Clean, lint-free cloths.
for checking continuity of the wiring harness in the
battery housing assembly. e. Compound, sealing (Locktite grade AA).

Section Ill. DIRECT SUPPORT TROUBLESHOOTING

3-6. Purpose of DS Troubleshooting measurements, remove the image intensifier tube in


accordance with paragraph 3-12 a. The test points in
Troubleshooting is performed to identify an equip-
table 3-1 are shown in the wiring diagram, figure 3-1.
ment malfunction, its probable cause and the required
corrective action.
3-8. DS Troubleshooting Procedures
3-7. DS Resistance Measurements Table 3-2 provides DS troubleshooting procedures.
Table 3-1 contains resistance measurements used in These procedures provide systematic and efficient in-
the troubleshooting procedures in table 3-2 for the struction for isolating malfunctions in the sight,
battery housing assembly. Before making resistance accessories or mounting bracket assemblies.

3-1
TM 11-5855-214-23&P

Table 3-1. Resistance Measurements


Control Setting Measurement Proper Indication
S1 -OFF Pin 4 to pin 5
R1- Turn fully CW Pin 4 to pin 5
S2 - OFF Pin 4 to pin 3
R2 - Turn fully CW Pin 4 to pin 3

Figure 3–1. Wiring diagram

3-2
TM 11-5855-214-23&P

Table 3-2. Direct Support Troubleshooting - continued


Malfunction Probable cause Corrective action
1. Weak or no illumination of image a. Batteries dead. a. Replace batteries.
intensifier tube. b. Loose connection to tube. b. Check the four contacts to the tube.
Tighten if loose.
c. Loose connections or broken wires c. Check continuity (fig. 3-1). Re-
in battery housing. place broken wires or connectors.
d. Defective ON-OFF/tube bright- d. Perform the S2 switch resistance
ness control. measurements of para 3-8.
Replace S2 if required.
e. Defective image intensifier tube. e. Replace image intensifier tube.
2. Blurred image. a. Eyepiece out of focus. a. Focus eyepiece on reticle pattern.
b. Objective lens out of focus or b. Check focus at 25 meters or more.
focus limits set incorrectly. Loosen focus limits and check
focus.
c. Defective image intensifier tube. c. Replace image intensifier tube.
d. Damage or defective objective d. Replace objective lens assembly.
lens assembly.
e. Damaged or defective eyepiece e. Replace eyepiece assembly.
assembly.
3. No gain control possible for image a. Loose connection to tube. a. Check the four contacts to the tube.
intensifier tube. Tighten if loose.
b. Loose connection or broken wires b. Check continuity of blue and yel-
between S2 and P2 or S2 and P3 low wires and their connections.
(blue or yellow wires). Replace wires or connections if
broken or loose.
c. Defective ON/OFF tube brightness c. Perform the S2 switch resistance
control. measurements of table 3-1.
Replace S2 if required.
d. Defective image intensifier tube. d. Replace image intensifier tube.

3 - 3
TM 11-5855-214-23&P

Table 3-2. Direct Support Troubleshooting - continued


4. No reticle pattern. a. Weak battery. a. Replace battery.
b. Loose connection at diode or b. Remove diode and reticle cell.
reticle cell. Inspect for corrosion. Reinstall
cell and diode.
c. Defective or missing diode or c. Replace diode or reticle cell.
reticle cell.
d. Open or loose wire within the d. Check for continuity (fig. 3-1 ). Re-
housing. place loose connections or
broken wires.
e. Damaged or defective reticle e. Replace objective lens assembly.
projector.
f. Defective image intensifier tube. f. Replace image intensifier tube.
g. Defective ON-OFF/reticle
BRIGHTNESS SWITCH. g. Perform the S1 switch resistance
measurement. Replace switch S1
if necessary.
5. Reticle pattern present but a. Weak battery. a. Replace battery.
intensity is too low or cannot be b. Defective ON/OFF reticle b. Perform the S1 switch resistance
varied. brightness control. measurements of table 3-1.
Replace S1 if required.
c. Loose connection at diode or c. Remove diode and reticle cell.
reticle cell. Inspect for corrosion. Reinstall
cell and diode.
d. Defective diode assembly. d. Replace diode assembly.
e. Defective reticle projector e. Replace objective lens assembly.
assembly.
f. Defective image intensifier tube. f. Replace image intensifier tube.
6. Reticle will not adjust in azimuth Defective reticle projector. Replace objective lens.
or elevation.
7. M2 bracket will not retain Defective M2 bracket. Replace bracket.
boresight.
8. M60 bracket will not retain Defective M60 bracket. Repair or replace bracket.
bore sight. (para 3-12)
9. M40 bracket will not retain Defective M40 bracket. Repair or replace bracket.
bore sight. (para 3-11)
10. M138/M85/Tripod bracket Defective bracket. Replace bracket.
will not retain boresight.

3-4
TM 11-5855-214-23&P

Section IV. DIRECT SUPPORT MAINTENANCE OF SIGHT

3-9. Performing Maintenance WARNING


Direct support maintenance consists of removal and The image intensifier assembly phosphor
replacement of parts of an assembly as described in screens contain toxic materials. If an as-
following paragraphs. Where these actions will not re- sembly becomes broken, be extremely
store the item to full serviceability, refer the item to careful to avoid inhalation of the phosphor
screen material arid do not allow it to come
higher category of maintenance. Workmanship must in contact with the mouth or open skin
be of a high quality to insure that the operating life of wounds.
the equipment is extended to the maximum.
Voltages of approximately 8,000 volts ex-
NOTE ist in the image intensifier assembly when
Remove batteries from sight before re- the equipment is turned off. The image in-
moving an assembly for maintenance. tensifier assembly normally will retain a
residual high voltage charge. This charge
3-10. Removal, Repair and Replacement must be removed when the assembly has
been operated outside its housing.
of Major Components
CAUTION
The eyepiece assembly, image intensifier, and objec-
tive assembly are replaceable components. Do not twist the eyepiece assembly when
Removal/replacement procedures also involve certain removing from battery housing because
other parts (that is, split lockrings) which are replace- the tube is guided by a pin and groove in-
side the housing. Pull it straight out.
able if defective.
(4) Carefully slide eyepiece assembly (10, fig.
a. Removal of Eyepiece Assembly. The eyepiece as-
C-3) with image intensifier tube attached, to the rear
sembly (fig. C-4) is removed if troubleshooting
until completely removed from housing.
procedures indicate a malfunction in the tube or opti-
cal system. Removal procedures are as follows: (5) Loosen four setscrews (9, fig. C-3) from the
two split lockrings (8) and push segments sideways to
(1) Remove eyeguard ( 11, fig. C-3) by grasping it check that they are free.
firmly where it joins eyepiece and turning counter-
(6) Grip the eyepiece assembly (10) firmly and
clockwise until removed. Note the eyeguard will unscrew the tube counterclockwise.
rotate freely without unscrewing from the eyepiece
(7) Remove split lockrings (8) from tube.
unless grasped firmly to apply pressure against the
inner race. b. Repair of Eyepiece Assembly. Direct support
maintenance personnel are not authorized to replace
(2) Loosen sockethead screw (6, fig. C-4) on the
or repair the eyepiece cell or housings. However, all
objective focus stop ring (5) and remove ring from components of the eyepiece assembly are shown in
eyepiece assembly. figure C-4 for reference purposes. Components au-
(3) Grasp the objective focus ring (7) firmly and thorized to be replaced and procedures are as follows:
turn counterclockwise until free of threads on battery (1) Replace the objective focus stop ring (5) if
housing. broken or the pin is missing. Repair it by replacing
the sockethead screw (6) if missing or if the screw
fails to tighten the ring onto the eyepiece assembly.
(2) Replace the objective focus ring (7) if dam-
aged. Repair it by replacing the machine screw (3)
and hexagonal nut (8) if missing.
(3) Replace preformed packing (1) if worn or
missing by inserting new packing in the groove on the
outside of the housing near the forward edge. A cut-
out is provided in the housing for aid in removing the
old packing. Insert a small screwdriver or pointed in-
strument in the cutout and lift out the old packing.

3-5
TM 11-5855-214-23&P

Apply a light coat of silicone grease to the packing tion of a target at 25 meters. Turn the stop ring
before installation. clockwise until it hits the focus ring, and then tighten
c. Replacement of Eyepiece Assembly. Before re- the sockethead screw. Replace eyeguard.
placing the assembly, clean and dry all optical and d. Removal of Objective Assembly. The objective
mating surfaces to prevent arcing and possible dam- assembly is removed from the sight to perform main-
age to the image intensifier tube. Use dry, lint-free tenance on the internal components of the battery
cloths and lens paper only. Replace as follows: housing assembly or because troubleshooting proce-
(1) Inspect split lockrings (8, fig. C-3) for service- dures indicate that the assembly itself must be
ability. Setscrews must be present and capable of replaced. It does not have to be removed to perform
being tightened. Replace rings or setscrews as neces- direct support maintenance. Removal procedures are
sary. as follows:
(1) Unscrew and remove battery covers (1, fig.
C-5) to gain access to mounting screws (5, fig. C-3).
The image intensifier assembly phosphor (2) Remove front screw (15) securing the mount-
screens contain toxic materials. If an as- ing adapter (13) to the battery housing. Heat may be
sembly becomes broken, be extremely necessary to remove screw.
careful to avoid inhalation of the phosphor
screen material arid do not allow it to come (3) Remove the six screws (5) that secure the ob-
in contact with the mouth or open skin jective assembly to the battery housing.
wounds. (4) Separate the objective assembly from the
housing assembly by pulling apart.
Voltages of approximately 8,000 volts ex-
ist in the image intensifier assembly when NOTE
the equipment is turned off. The image in-
tensifier assembly normally will retain a Do not twist the assemblies while separat-
residual high voltage charge. This charge ing one from the other to avoid damage to
must be removed when the assembly has the diode pin and socket.
been operated outside its housing.
(5) Remove preformed packing (4) from the ob-
(2) Place split Iockrings in the groove around the jective end of battery housing. Discard packing and
image intensifier tube (7) with the hexagonal set- replace it with a new one upon reassembly. Lubricate
screws facing away from the threaded end of the tube. the O-ring with silicone grease.
(3) Position eyepiece assembly (10) against tube e. Repair of Objective Assembly. Repair of the as-
(7) and screw tube into eyepiece until firmly seated. sembly (fig. C-6) consists of replacement of the
(4) Tighten four setscrews (9) in split lockrings. reticle cap (1), preformed packing (2), diode assembly
(5) Insert tube into battery housing (6) by aligning (3, fig. C-6), and reticle cell assembly (4). Replace
the groove in the tube with the pin inside the housing items as follows:
(upper right quadrant as viewed from the rear). Press
tube and eyepiece assembly into battery housing until NOTE
fully seated. Reticle cell assemblies and reticle pat-
(6) Grasp objective focus ring (7, fig. C-4) and terns are illustrated and described in
TM 11-5855-214-10. Only one cell is
turn it clockwise onto battery housing until the eye- installed as required by the weapon upon
piece assembly is fully secured to the housing. which the sight is to be used.
(7) Replace eyeguard ( 11, fig. C-3), install batter-
ies, turn on sight, and rotate focus ring to obtain best (1) Unscrew reticle cap counterclockwise and in-
image resolution at infinity. Turn off sight. spect for damage to threads or internal corrosion.
(8) Remove eyeguard and replace objective focus Clean interior of cap with a dry cloth.
stop ring (5, fig. C-4) over eyepiece until it is flush (2) Inspect preformed packing in the bottom of
against the focus ring. Rotate the stop ring counter- the recessed area below the threads. Replace packing
clockwise until it comes to a stop against the focus if worn or missing. Lubricate packing with silicone
ring and tighten sockethead screw (6). An alternate grease before installation. Replace cap if necessary
procedure is to adjust the focus ring for best resolu- with a serviceable one.

3-6
TM 11-5855-214-23&P

(3) Replace a defective diode assembly by unsc- screw threads are worn or damaged. Replace screws if
rewing it from the reticle projector assembly and worn or burred and apply a small amount of sealing
replacing with a new one. compound to threads. The adapter is replaced by re-
(4) Replace reticle cells if defective or to change moving all screws and substituting a new adapter for
reticle patterns. To replace the cell (3, fig. 3-2) the defective part. Tighten screws to 24 ± 2 inch-
remove the reticle cap and diode and insert a small pounds with a torque wrench.
common tool or wire into the cell so that it engages (4) Replace battery covers.
the holes in the side of the cell. Pull the cell out of the
WARNING
recess. Replace the cell by aligning the pin at the base
of the cell with the slot in the insulator housing and The image intensifier assembly phosphor
pressing the cell pin first into the recess until fully screens contain toxic materials. If an as-
sembly becomes broken, be extremely
seated. Screw the diode assembly in the reticle project careful to avoid inhalation of the phosphor
assembly and replace the reticle cap. screen material arid do not allow it to come
f. Replacement of Objective Assembly. Before re- in contact with the mouth or open skin
wounds.
placing, the assembly, clean and dry all optical and
nesting surfaces to prevent arcing and possible dam- Voltages of approximately 8,000 volts ex-
age to the intensifier tube. Proceed as follows: ist in the image intensifier assembly when
the equipment is turned off. The image in-
(1) Lubricate a new preformed packing (4, fig. tensifier assembly normally will retain a
C-3) with silicone grease and install on battery hous- residual high voltage charge. This charge
ing (6). must be removed when the assembly has
(2) Align holes in the objective assembly with been operated outside its housing.
matching holes in battery housing and secure with six g. Replacement of Image Intensifier Tube. The tube
new or serviceable screws (5). When properly is removed and replaced as described in a. and c.
aligned, the diode pin and socket will engage. Tighten above. It is nonreparable at direct support mainte-
screws to 9 ± 1 inch-pounds with a torque wrench. nance. The only method of testing to determine if the
(3) Inspect mounting adapter (13, C-3) and tube is serviceable is by substitution of a known good
screws (14, 15) for serviceability. Replace adapter if tube. Defects such as loose, broken, or missing con-

Figure 3–2. Reticle cell installation

3-7
TM 11-5855-214-23&P

tact pins, cracked or marred optical surfaces, or small amount of adhesive rubber, RTV, to secure
damaged housing also require replacement of the wires to side of housing where necessary.
tube. Place dust caps (12, fig. C-3) over tube ends to (3) Replace ON-OFF reticle brightness switch
protect optical surfaces when shipping or storing (16) and resistors R2 ( 14) and R3 ( 15) as follows:
tubes separately from the sight. a. Remove control knob, hexagonal nut, and
washer as described in (2) (i) above.
CAUTION
b. Push switch up through hole in battery.
Do not attempt to operate the tube outside
of the housing. housing until there is room to tag and unsolder leads.
c. Remove switch and check wiring continu-
h. Removal, Repair and Replacement of Battery ity and resistance of R2. Replace R2 (2.7k ) and
Housing Assembly. Access to the housing assembly wiring if required.
(fig. C-5) is gained by removing the eyepiece assem- d. Obtain a new switch (1 k varistor) and
bly and objective assembly as described in a. and d. attach resistor R3 (.75 k ). Resistor R3 may be re-
above. They are replaced as described in c. and ~ moved from the old switch, if serviceable, or a new
above. Repair of the housing assembly consists of re- resistor may be soldered to the new switch.
placement of electrical components as described e. Resolder leads as tagged. Install switch as
below. described in (d) above.
(1) Electrical control knobs (7) are removed if (4) Replace connector assembly (9) as follows:
broken or to gain access to attaching parts of the a. Remove threaded supports (10) and tag
switches ( 12, 16). Knobs are removed by loosening and unsolder wires from P1, P2, P3 and P4. Remove
the setscrew (8) and pulling the knob off the switch assembly. (refer to fig. 1 –2)
shaft. To replace a knob, align the setscrew with the
b. Resolder leads as tagged. Note that P4 has
hole in the switch shaft, press knob onto shaft until
a second wire to the grounding plug.
screw can be inserted, and tighten screw.
c. Replace assembly, using new threaded
(2) Replace ON-OFF system brightness switch
supports if necessary, by aligning supports with
(12) and resistor R1 (13) as follows:
threaded holes in housing, and tightening until
a. Remove control knob. connector assembly is fully secured.
b. Remove hexagonal nut and washer (part (5) Connector (19) to the light emitting diode is
of item 12). replaced by unsoldering the wire connection and
c. Loosen threaded supports and push con- unscrewing connector from the housing. Heat may be
nector assembly (9) aside. necessary to remove the connector. When replaced, it
d. Push switch up through hole in battery must be screwed fully into the housing so that it does
housing until there is room to tag and unsolder leads. not extend beyond the mating surface. Resolder wire
e. Remove switch and check wiring continu- to connector and apply sealing compound.
ity and resistance of R1. Replace R1 (470 k and
wiring if required. 3–1 1. Right Angle Relay Installation
f. Obtain a new switch (50 k varistor). Direct support maintenance personnel are responsible
Check to see that preformed packing O-ring furnished for installing and removing the right angle relay as-
with switch is attached. Lubricate O-ring with silicone sembly (fig. 3-3). The relay is installed between the
grease. housing that holds the image intensifier in place with-
g. Resolder leads as previously tagged. in the battery housing, and the eyepiece lens which
h. Push switch down through the hole in the contains the optics and diopter focus ring assembly.
housing and replace connector by screwing threaded a. Installation Procedures.
supports into holes provided in the housing. (1) Remove protective covers.
i. Replace washer, hexagonal nut and control (2) Loosen setscrew in eyepiece lens and turn lens
knob (7). counterclockwise using spanner wrench (11 fig. C-3)
j. Check routing of wiring to insure that until it is free of the housing. Note that the objective
wires are below the level of the tube supporting sur- focus ring is still attached to the battery housing and
faces to prevent damage when tube is installed. Use a the tube remains in its proper place.

3-8
TM 11-5855-214-23&P

(3) Inspect the preformed packing (O-ring) (1, clockwise until tight and the eyepiece is lined up with
fig. C-7) and replace if necessary. Apply a thin coat- the azimuth adjustment RT.
ing of silicone grease to its surface before installation. (6) Tighten setscrew (3, fig. C-4).
b. Removal of Right Angle Relay. Removal proce-
CAUTION dures are the reverse of the installation procedures
Clean all optics and mating surfaces be- noted above.
fore installing the right angle adapter to (1) Loosen setscrew in eyepiece lens and remove
prevent arcing that could result in damage lens from right angle relay by unscrewing in counter-
to the intensifier tube.
clockwise direction.
(2) Loosen lockring and remove relay from sight.
(4) Install the right angle relay on the sight with
(3) Inspect preformed packing and replace if ne-
O-ring (1, fig. C-4) in place by positioning it against
cessary.
the housing and turning the lockring clockwise until
tight. (4) Screw eyepiece lens onto housing until it is
fully seated. Tighten setscrew.
(5) Place eyepiece lens with O-ring (1, fig. C-7)
in place against the exposed threads of the adapter (5) Replace serviceable protective covers on right
angle relay.
near the prism end of the assembly and turn lens

3-9
TM 11-5855-214-23&P

Figure 3–3. Installation of right angle relay

3-10
TM 11-5855-214-23&P

Appendix A

REFERENCES

AR 700-42 Classification, Reclassification, Maintenance, Issuance and Reporting of Mainte-


nance Training Aircraft
DA Pam 25-30 Consolidated Index of Army Publications and Blank Forms
TM 11-6625-366-15 Operator’s, Organizational, Direct Support and General Support and Depot Main-
tenance Manual for Multimeter TS-352B/U
TM 11-5855–214-10 Operator’s Manual for Night Vision Sight, Crew Served Weapon AN/TVS-5
(NSN 5855-00-629-5327)
TM 740-90-1 Administrative Storage of Equipment
TM 750-244-2 Procedure for Destruction of Electronics Materiel to Prevent Enemy Use
SB 708-42 Federal Supply Code for Manufacturers; United States and Canada – code to name
(Cataloging Handbook H4-2) (GSA-FSS-H4-2)

A-1/(A-2 blank)
TM 11-5855-214-23&P

APPENDIX B
MAINTENANCE ALLOCATION CHART (MAC)

Section l. INTRODUCTION

B-1. The Army Maintenance System MAC


a. This introduction (Section I) provides a general explanation of all maintenance levels under the standard
Army Maintenance System concept.
b. The Maintenance Allocation Chart (MAC) in section II designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the
maintenance functions to the end item or component will be consistent with the capacities and capabilities of the
designated maintenance levels, which are shown on the MAC in Column (4) as:
Unit – Includes 2 subcolumns, C (operator/crew) and O (unit) maintenance.
Direct Support – Includes an F subcolumn.
General Support – includes an H subcolumn.
Depot – includes a D subcolumn.
c. Section lll lists the tools and test equipment (both special tools and common tools sets) required for each
maintenance function as referenced from section II.
d. Section IV contains supplemental instructions and explanatory notes for a particular maintenance function.
B-2. Maintenance Function
Maintenance functions will be limited to and defined as follows:
a. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical
characteristics with established standards through examination (e.g. by sight, sound, or feel).
b. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics
of an item and comparing those characteristics with prescribed standards.
c. Service. Operations required periodically to keep an item in proper operating condition, i.e., to clean
(includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical
fluids, or gases.
d. Adjust. To maintain, or regulate within prescribed limits, by bringing into proper position, or by setting the
operating characteristics to specified parameters.
e. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test measuring,
and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of
which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the
instrument being compared.
g. Remove/Install. To remove and install the same item when required to perform service or other maintenance
functions. Install may be the act of emplacing, or fixing into position a spare, repair part, or module (component
or assembly) in a manner to allow the proper functioning of an equipment or system.
h. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. “Replace” is
authorized by the MAC and assigned maintenance level is shown as the 3rd position of the SMR code.
i. Repair. The application of maintenance services 1 including fault location/troubleshooting,2

1. Services – Inspect, test, service, adjust, align, calibrate, and/or replace.


2. Fault location/troubleshooting – The process of investigation and detecting the cause of equipment malfunctioning; the act of isolating a
fault within a system or unit under test (UUT).

B-1
TM 11-5855-214-23&P

removal/installation, and disassembly/assembly3 procedures, and maintenance actions 4 to identify troubles and
restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part,
subassembly, module (component or assembly), end item, or system.
j. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical publications
(i.e., DMWR. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not
normally return an item to like new condition.
k. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel
maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (e.g., hours/miles) considered in classifying Army equipments/components.
B-3. Explanation of Columns in the Mac, Section II
a. Column 1, Group Number. Column 1 lists functional group code numbers, the purpose of which is to identify
components, assemblies, subassemblies, and modules with the next higher assembly.
b. Column 2, Component/Assembly. Column 2 contains the item names of components, assemblies,
subassemblies, and modules for which maintenance is authorized.
c. Column 3, Maintenance functions. Column 3 lists the functions to be performed on the item listed in Column
2. (For detailed explanation of these functions, see paragraph B-2).
d. Column 4, Maintenance Level. Column 4 specifies each level of maintenance authorized to perform each
function listed in Column 3 by indicating work–time required (expressed as manhours in whole hours or
decimals) in the appropriate subcolumn. This work–time figure represents the active time required to perform that
maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the
listed maintenance function vary at different maintenance levels, appropriate work–time figures will be shown for
each level. The work–time figure represents the average time required to restore an item (assembly, subassembly,
component, module, end item or system) to a serviceable condition under typical field operating conditions. This
time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault
isolation time, and quality assurance time in addition to the time required to perform the specific tasks identified
for the maintenance functions authorized in the maintenance allocation chart. The symbol designations for the
various maintenance levels are as follows:
C Operator or crew maintenance
O : : : : : : : : : : Unit maintenance
F . . . . . . . . . . Direct Support maintenance
L Specialized Repair Activity (SRA)5
H : : : : : : : : : : General support maintenance
D . . . . . . . . . . Depot maintenance
e. Column 5, Tools and Equipment. Column 5 specifies, by code, those common tool sets (not individual tools),
common TMDE, and special tools, test, special TMDE, and special support equipment required to perform the
designated function.
f. Column 6, Remarks. When applicable, this column contains a letter code, in alphabetical order, which is
keyed to the remarks in Section IV.
B-4. Explanation of Columns in Tool and Test Equipment Requirements, Section Ill.
a. Column 1, Reference Code. The tool and test equipment reference code correlates with a code used in the
MAC, Section II, Column 5.
3. Disassembly/assembly – The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least
component, that is assigned an SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant).
4. Actions – Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.
5. This maintenance level is not included in Section ll, column (4) of the Maintenance Allocation Chart. Functions to this level of mainte-
nance are identified by a work–time figure in the “H” column of Section II, column (4), and an associated reference code used in the Remarks
Code Column (6). This code is keyed to Section IV, Remarks, and the SRA complete repair application is explained there.

B–2
TM 11-5855-214-23&P

b. Column 2, Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment.
c. Column 3, Nomenclature. Name or identification of the tool or test equipment.
d. Column 4, National Stock Number. The National Stock Number of the tool or test equipment.
e. Column 5, Tool Number. The manufacturer’s part number.
B-5. Explanation of Columns in Remarks, Section IV.
a. Column 1, Reference Code. The code recorded in Column 6, Section II.
b. Column 2, Remarks. This column lists information pertinent to the maintenance functions being performed
as indicated in the MAC, Section II.

B-3
TM 11-5855-214-23&P

Section Il. MAINTENANCE ALLOCATION CHART


FOR
NIGHT VISION SIGHT, CREW SERVED WEAPON AN/TVS-5

(1) (2) (3) (4) (5) (6)


Maintenance Level
Direct General Tools and
Group Maintenance Unit Support Support Depot Equipment Remarks
Number Component/Assembly Function C O F H D Ref Code Code
00 NIGHT VISION SIGHT, INSPECT 0.1
CREW SERVED WEAPON TEST 0.2 A
AN/TVS-5 SERVICE 0.1
ADJUST 0.1
INSTALL 0.1
REPLACE 0.1
REPAIR 0.1 B
REPAIR 0.1 C
REPAIR 0.4 2 D
REPAIR 4.0 1-21

01 MOUNTING BRACKET INSPECT 0.1


ASSEMBLY, M2 INSTALL 0.1
REPLACE 0.1
REPAIR 0.3 G

02 NIGHT VISION SIGHT INSPECT 0.1


ASSEMBLY SU-88/TVS-5 TEST 0.2 1
SERVICE 0.1
ADJUST 0.2
INSTALL 0.1
REPAIR 0.1 J
REPAIR 0.5 2,3 K
REPAIR 4.0

0201 IMAGE INTENSIFIER, INSPECT 0.1


NIGHT VISION MX-9644/UV REPLACE 0.2 2
REPAIR 4.0 L

B-4
TM 11-5855-214-23&P

(1) (2) (3) (4) (5) (6)


Maintenance Level
Direct General Tools and
Group Maintenance Unit Support Support Depot Equipment Remarks
Number Component/Assembly Function C 0 F H D Ref Code Code

0202 EYEPIECE ASSEMBLY INSPECT 0.1


SERVICE 0.1 A
REPLACE 0.2 2
REPAIR 0.4 2 M

0203 BATTERY HOUSING INSPECT 0.1


ASSEMBLY TEST 0.2 1
REPAIR 0.1 N
REPAIR 0.5 2 O

0204 OBJECTIVE ASSEMBLY, INSPECT 0.1


155MM SERVICE 0.1 A
ADJUST 0.2
ALIGN 0.4
REPLACE 0.2 2,3
REPAIR 0.1 2 Q
REPAIR 0.7 2,3,6-10, R
18,21

03 RIGHT ANGLE RELAY INSPECT 0.1


ASSEMBLY SERVICE 0.1 A
INSTALL 0.2 2, 19
REPLACE 0.2 2,19
REPAIR 0.4 S

B-5
TM 11-5855-214-23&P
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS

FOR

NIGHT VISION SIGHT,CREW SERVED WEAPON AN/TVS-5

TOOL OR TEST MAINTENANCE NOMENCLATURE NATIONAL/NATO TOOL NUMBER


EQUIPMENT CATEGORY STOCK NUMBER
REF CODE
1 F,H,D MULTIMETER AN/PSM-45 6625-01-139-2512

2 F,H,D TOOL KIT,ELECTRONIC EQUIPMENT 5180-00-610-8177


TK-105/G

3 F,H,D TORQUE WRENCH

4 NOT USED

5 D SPANNER WRENCH (LENS RETAINER) AST-6070

6 D SPANNER WRENCH (LENSES #1 AND 2) AST-6064

7 D SPANNER WRENCH #1 (RETICLE PRO- AST-6060


JECTOR ASSEMBLY)

8 D SPANNER WRENCH #2 (RETICLE PRO- AST-6061


JECTOR ASSEMBLY)

9 D REMOVAL TOOL(LENS#1) AST-6059

10 D RETICLE FOCUS TOOL AST-6062

11 D SPANNER WRENCH(LENS #3) AST-6066

12 D ASSEMBLY TOOL(LENS #3) HFX-6057

13 D SPANNER WRENCH (LENS #4) AST-6063

14 D ASSEMBLY TOOL (LENS #4) HFX-6067

15 D SPANNER WRENCH (LENSES #5 AND 6) AST-6065

16 D HOLDING FIXTURE(OBJECTIVE ASSEMBLY) HFX-6068

17 NOT USED

18 F TOOL KIT, FIRE CONTROL PURGING 4931-00-065-1110

NITROGEN TECHNICAL TANK 6830-00-264-9086

19 F,H,D SPANNER WRENCH, EYEPIECE HOUSING AST-6117

20 NOT USED

21 F PURGE TOOL,OBJECTIVE PTF-6041

B-6
TM 11-5855-214-23&P

Section IV. REMARKS

Reference
CODE REMARKS
A BY CLEANING.
B BY REPLACEMENT OF BATTERIES.
C BY REPLACEMENT OF LENS DUSTING BRUSH, LENS PAPER, CARRYING BAG, 01,02,03,
04,05,06.
D BY REPLACEMENT OF 08.
E NOT USED.
F NOT USED.
G BY REPLACEMENT OF LEVER ASSEMBLY SCREW, SPRING TENSION WASHER.
H NOT USED.
I NOT USED.
J BY REPLACEMENT OF LEG CLAMPS, HINGE PIN AND LATCH, WING NUTS, WASHERS, LEVER
ASSEMBLY SCREW.
K BY REPLACEMENT OF THUMBSCREW, WING NUT, WASHERS, LEVER ASSEMBLY SCREW AND
RETAINING RING.
J BY REPLACEMENT OF DAYLIGHT COVER ASSEMBLY, EYEGUARD ASSEMBLY.
K BY REPLACEMENT OF PREFORMED PACKING, SPLIT LOCK RINGS, SCREWS, MOUNTING
ADAPTER, 0701,0702,0704
L REFER TO DMWR 11-5855-251-50-1 AND DMWR 11-5855-251-50-2.
M BY REPLACEMENT OF PREFORMED PACKING, HEXAGON NUT, SCREWS, OBJECTIVE FOCUS
STOP RING.
N BY REPLACEMENT OF BATTERY COVERS, PREFORMED PACKING, BATTERY SPRINGS.
O BY REPLACEMENT OF CONNECTOR, ELECTRICAL CONTROL KNOBS, SETSCREWS,
RESISTORS, 1K AND 50K VARISTOR, SWITCHES, CONNECTOR ASSEMBLY.
P NOT USED.
Q BY REPLACEMENT OF RETICLE PROJECTOR CAP, PREFORMED PACKING, DIODE ASSEMBLY,
RETICLE CELL ASSEMBLY.
R BY REPLACEMENT OF DETENT ACTUATORS, CLICKER DETENTS, OBJECTIVE LENS NO. 1, LENS
1 AND 2 RETAINER, PREFORMED PACKINGS, TERMINAL.
S BY REPLACEMENT OF PROTECTIVE COVERS.

B-7
TM 11-5855-214-23&P

APPENDIX C
UNIT AND DIRECT SUPPORT
MAINTENANCE, REPAIR PARTS AND
SPECIAL TOOLS LISTS (INCLUDING
DEPOT MAINTENANCE REPAIR
PARTS AND SPECIAL TOOLS)

Section I
INTRODUCTION

C-1 . SCOPE
This manual lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic
equipment (TMDE); and other special support equipment required for the performance of Unit and direct support of
AN/TVS-5 Night Sight. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools
as indicated by the source, maintenance, and recoverability (SMR) codes.

C-2. GENERAL
This Repair Parts and Special Tools List is divided into the following sections:
a. Section ll. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the perform-
ance of maintenance. This list also includes parts which must be removed for replacement of the
authorized parts. Parts lists are composed of functional groups in ascending item number sequence, with the parts
in each group listed in ascending item number sequence. Figure numbers are listed directly beneath the group header.
Bulk materials are listed in item name sequence. Repair part kits are listed separately in their own functional group
within Section Il. Repair parts for repairable special tools are also listed in this section. Items listed are shown on the
associated illustration.
b. Section ///. Special Tools List. Not applicable. A list of special tools, special TMDE, and other special support
equipment authorized by this RPSTL as indicated by Basis of Issue (BOI) information in (column (5)) for the perform-
ance of maintenance.
c. Section lV. Cross-Reference lndexes. A list, in National item identification number (NIIN) sequence, of all
National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers
appearing in the listings. National stock numbers and part numbers are cross–referenced to each illustration figure
and item number appearance. The figure number and item number index lists figure and item numbers in numeric
sequence and cross–references National stock number, Commercial and Government Entity Code, and part num-
bers.

C-3. EXPLANATION OF COLUMNS (Section II and Ill)


a. Item No. (Column (7)). Indicates the number used to identify items called out in the illustrations.
b. SMR Code (Column (2)). The source, maintenance, and recoverability (SMR) code is a five-position code
containing supply/requisitioning information, maintenance category authorization criteria and disposition instruction,
as shown in the following breakout:

C-1
TM 11-5855-214-23&P

NOTE
Complete repair: Maintenance capacity, capability, and authority
to perform all corrective maintenance tasks of the “repair” func-
tion in a use/user environment in order to restore serviceability to
a failed item.
(1) Source code. The source code tells you how to get an item needed for maintenance, repair, or overhaul
of an end item/equipment. Explanations of source codes follows:
Code Explanation

Stocked items: use the applicable NSN to request/


requisition items with these source codes. They
are authorized to the level indicated by the code
entered in the third position of the SMR code.

NOTE
Items coded PC are subject to deteriora-
tion.

Items with these codes are not to be requested/


requisitioned individually. They are part of a kit
which is authorized to the maintenance category
indicated in the third position of the SMR code.
The complete kit must be requisitioned and
applied.

Items with these codes are not to be requested/


requisitioned individually. They must be made
from bulk material which is identified by the part
number in the description and usable on code
(UOC) column and listed in the Bulk Material
group of the repair parts list. If the item is autho-
rized to you by the third position code of the SMR
code, but the source code indicates it is made at
a higher category, order the item from the higher
category of maintenance.

C-2
TM 11-5855-214-23&P

A O - Assembled by org/AVUM Items with these codes are not to be requested/


category requisitioned individually. The parts that make up
A F - Assembled by DS/AVIM the assembled item must be requisitioned or fabri-
category cated and assembled at the category of mainte-
A H- Assembled by GS nance indicated by the source code. If the third
category position code of the SMR code authorizes you to
A L - Assembled by SRA replace the item, but the source code indicates
A D - Assembled by Depot the item is assembled at a higher category, order
the item from the higher category of maintenance.

Cod e Explanation
XA - Do not requisition an “XA” coded item. Order its next higher assembly.
XB - If an “XB” item is not available from salvage, order it using the CAGEC and part number given.
XC - Installation drawing, d i a g r a m , instruction sheet, field service drawing, that is identified by
manufacturer’s part number.
XD - Item is not stocked. Order an "XD" coded item through normal supply channels using the CAGEC
and part number given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may
be used as a source of supply for items with the above source
codes, except for those source coded “XA” or those aircraft sup-
port items restricted by requirements of AR 750-1.
(2) Maintenance code. Maintenance codes tell you the category of maintenance authorized to USE and RE-
PAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:
(a) The maintenance code entered in the third position tells you the lowest maintenance category authorized
t o r e m o v e , r e p l a c e , and use an item. The maintenance code entered in the third position will
indicate authorization to one of the following categories of maintenance.
Co de Application/Explanation
C - Crew or operator maintenance done within organizational or aviation maintenance.
O - Organizational or aviation unit category can remove, replace, and use the item.
F - Direct support or aviation intermediate category can remove, replace, and use the item.
H - General support category can remove, replace, and use the item.
L – Specialized repair activity can remove, replace, and use the item.
D - Depot category can remove, replace, and use the item.
(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and
identifies the lowest maintenance category with the capability to do complete repair (i.e., perform all authorized repair
functions). This position will contain one of the following maintenance codes.
NOTE
Some limited repair may be done on the item at a lower category
of maintenance, if authorized by the Maintenance Allocation
Chart (MAC) and SMR codes.
Co de Explanation
O - Organizational or aviation unit is the lowest category that can do complete repair of the item.
F - Direct support or aviation intermediate is the lowest category that can do complete repair of the item.
H - General support is the lowest category that can do complete repair of the item.
L - Specialized repair activity (designate the specialized repair activity) is the lowest category that can
do complete repair of the item.

C-3
TM 11-5855-214-23&P

D – Depot is the lowest category that can do complete repair of the item.
Z - Nonreparable. No repair is authorized.
B - No repair is authorized. (No parts or special tools are assigned for the maintenance of a “B” coded
item.) However, the item may be reconditioned by adjusting, lubricating, etc., at the user category.
(3) Recoverability code. Recoverability codes are assigned to items to indicate the disposition action on unser-
viceable items. The recoverability code is entered in the fifth position of the SMR code as follows:
Recoverability
Code Application/Explanation
Z – Nonreparable item. When unserviceable, condemn and dispose of the item at the category of
maintenance shown in the third position of SMR code.
O – Reparable item. When uneconomically reparable, c o n d e m n a n d d i s p o s e o f t h e i t e m a t
organizational or aviation unit category.
Recoverability
Code Application/Explanation
F - Reparable item. When uneconomically reparable, condemn and dispose of the item at direct
support or aviation intermediate category.
H - Reparable item. When uneconomically reparable, condemn and dispose of the item at general
support category.
D – Reparable item. When beyond lower category repair capability, return to depot. Condemnation
and disposal of item not authorized below depot category.
L – Reparable item. Condemnation and disposal not authorized below specialized repair activity
(SRA).
A - Item requires special handling or condemnation procedures because of specific reasons (e.g.,
precious metal content, high dollar value, critical material, or hazardous material. Refer to
appropriate manuals/directives for specific instructions.
c. CAGEC (Column (3)). The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code which
is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
d Part Number (Column (4)). Indicates the primary number used by the manufacturer (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of the item by
means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or
range of items.
NOTE
When you use an NSN to requisition an item, the item you receive
may have a different part number from the part ordered.
e. Description and Usable on Code (UOC) (Column (5)). This column includes the following information.
(1) The Federal item name and, when required, a minimum description to identify the item.
(2) The physical security classification of the item is indicated by the parenthetical entry (insert
applicable physical security classification abbreviation, e.g., Phy Sec C1 (C) – Confidential, Phy Sec C1
(S) - Secret, Phy Sec C1 (T) - Top Secret).
(3) Items that are included in kits and sets are listed below the name of the kit or set.
(4) Spare/repair parts that make up an assembled item are listed immediately following the assembled item
line entry.
(5) Part numbers for bulk materials are referenced in this column in the line entry for the item to be
manufactured/fabricated.
(6) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown
on the last line of the description (before UOC).
(7) Usable on code, when applicable (para 5).
(8) In the Special Tools section, the basis of issue (BOI) appears as the last line in the entry for each special
tool, special TMDE, and other special support equipment. When density of equipments supported exceeds density
spread indicated in the basis of issue, the total authorization is increased proportionately.

C-4
TM 11-5855-214-23&P

(9) The statement “END OF FIGURE” appears just below the last item description in Column (5) for a given
figure in both section II and section Ill.
f. Qty (Column (6)). Indicates the quantity of the item used in the breakout shown on the illustration figure, which
is prepared for a functional group, subfunctional group, or an assembly. A “V” appearing in this column in lieu of a
quantity indicates that the quantity is variable and the quantity may vary from application to
application.

C-4. EXPLANATION OF COLUMNS (Section IV)


a. National Stock Number (NSN) Index.
(1) Stock number column. This column lists the NSN by National item identification number (NIIN)
sequence. The NIIN consists of the last nine digits of the NSN. When using this column to locate an item, ignore the
first four digits of the NSN. When requisitioning items use the complete NSN (13 digits) sequence.
(2) Fig. column. This column lists the number of the figure where the item is identified/Iocated. The illustrations
are in numerical sequence in sections II and Ill.
(3) ltern column. The item number identifies the item associated with the figure listed in the adjacent Fig. col-
umn. This item is also identified by the NSN listed on the same line.
b. Part Number Index. Part numbers in this index are listed by part number in ascending alphmeric sequence.
(1) CAGEC column. This column lists the Commercial and Government Entity Code (CAGEC).
(2) Part number column. This column indicates the part number assigned to the item.
(3) Stock number column. This column lists the National stock number for the associated part number and man-
ufacturer identified in the part number and CAGEC columns to the left.
(4) Fig. column. This column lists the number of the figure where the item is identified/located in
sections II and Ill.
(5) ltern column. The item number is that number assigned to the item as it appears in the figure
referenced in the adjacent figure number column.
c. Figure and Item Number Index.
(1) Fig. column. This column lists the number of the figure where the item is identified/located in sections II
and Ill.
(2) ltern column. The item number is that number assigned to the item as it appears in the figure referenced
in the adjacent figure number column
(3) Stock number column. This column lists the National stock number for the item.
(4) CAGEC column. The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code used
to identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
(5) Part number column. Indicates the primary number used by the manufacturer (individual, firm, corporation,
or Government activity), which controls the design and characteristics of the item by means of its engineering draw-
ings, specifications, standards, and inspection requirements to identify an item or range of items.

C-5. SPECIAL INFORMATION


a. Usable on Code. The usable on code appears in the lower left corner of the description column heading. Usable
on codes are shown as “UOC:” in the description column (justified left) on the first line applicable item description
nomenclature. Uncoded items are applicable to all models. Identification of the usable on codes used in this RPSTL
are: NA

C-5
TM 11-5855-214-23&P

b. Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional
group of this RPSTL. Part numbers for bulk materials are also referenced in the description column of the line item
entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be man-
ufactured or fabricated are found in accordance with SB11–631.
c. Kits. Line item entries for repair part kits appear in a group in section II (refer to table of contents).
d. Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the
item number column. This index number is a cross–reference between the National Stock Number/Part Number Index
and the bulk material list in section Il.
e. Associated Publications. The publications listed below pertains to the AN/TVS-5 and its components: NA
f. IIIustrations - Listing. The illustrations in this RPSTL are identical for all levels of maintenance. Only those parts
coded “C”, “O” or “F” in the third position of the SMR code are listed in the tabular listing; therefore, there may be
a break in the item number sequence, figure number and page number. Only illustrations containing organizational
or aviation unit authorized items appear in this RPSTL.
g. National Stock Numbers. National stock numbers (NSN’s) that are missing from P source coded items have
been applied for and will be added to this TM by future change/revision when they are entered in the Army Master
Data File (AMDF). Until the NSN’s are established and published, submit exception requisitions to: Commander,
US Army Communications-Electronics Command and Fort Monmouth, ATTN: AMSEL-LC-MM, Fort Monmouth,
NJ 07703-5007 for the part required to support your equipment.

C-6. HOW TO LOCATE REPAIR PARTS


a. When National stock number or part number is not known.
(1) First. Using the table of contents, determine the assembly group or subassembly group to which the item
belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and listings
are divided into the same groups.
(2) Second. Find the figure covering the assembly group or subassembly group to which the item
belongs.
(3) Third. Identify the item on the figure and note the item number.
(4) Fourth. Refer to the Repair Parts Lists for the figure to find the part number for the item number noted on
the figure.
(5) Fifth. Refer to the Part Number Index to find the NSN, if assigned.
b. When National stock number or part number is known.
(1) First. Using the index of National stock numbers and part numbers, find the pertinent National stock number
or part number. The NSN index is in National item identification number (NIIN) sequence (para 4a(1)). The part num-
bers in the part number index are listed in ascending alphanumeric sequence (para 4b). Both indexes cross–reference
you to the illustration figure and item number of the item you are looking for.
(2) Second. After finding the figure and item number, verify that the item is the one you’re looking for, then
locate the item number in the repair parts list for the figure.

C-7. ABBREVIATIONS
This is a combined narrative and RPSTL manual, see GLOSSARY for applicable abbreviations.

C-6
TM 11-5855-214-23&P

SECTION II

Figure C-1. Night Vision Sight, Crew Served Weapons AN/TVS-5

C-8
SECTION II TM11-5855-214-23&P

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR NSN CAGEC PART NUMBER DESCRIPTION QTY
NO CODE & USABLE ON CODE

GROUP 00 NIGHT VISION CREW


SERVED WEAPON AN/TVS-5

FIGURE C-1

1 PDODD 5855-01-020-2211 80058 SU-88/TVS-5 NIGHT VISION SIGHT 1


(SEE FIGURE C-3 FOR
PARTS BREAKDOWN)

2 XBOZZ 1240-01-045-5496 80063 SM-D-850200-1 CASE,OPTICAL INSTRU 1

3 PAOOO 5855-01-045-5482 80063 SM-D-850220-1 MOUNT,VIEWER (SEE FIG


C-2 FOR PARTS BREAK-
DOWN)

4 PAFFF 5855-01-045-5490 80063 SM-D-850180-1 RIGHT ANGLE RELAY (SEE


FIGURE C-7 FOR PARTS
BREAKDOWN)

5 PAOZZ 5855-01-043-8432 80063 SM-D-850202-1 CASE,OPTICAL INSTRU. 1

6 PAOZZ 1240-01-045-2712 80063 SM-D-850202-2 CASE,OPTICAL INSTRU 1

7 PAOZZ 5855-01-152-0506 80063 A3009873 ADAPTER ASSEMBLY-AA. 1

END OF FIGURE

C-9
TM 11-5855-214-23&P

SECTION II

Figure C-2. Mount Viewer Bracket Assembly

C-10
SECTION II TM11-5855-214-23&P

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR NSN CAGEC PART NUMBER DESCRIPTION QTY
NO CODE & USABLE ON CODE

GROUP 01 MOUNT VIEWER BRACKET


ASSEMBLY M2
SM-D-850220-1

FIGURE C-2

1 PAOZZ 5365-00-828-4765 96906 MS16633-4021 RING,RETAINING 1

2 PAOZZ 5310-01-108-0073 80063 SM-B-850375-3 WASHER,SPRING TENSI 1

3 PAOZZ 80063 SM-C-850394-9 SCREW,LEVER ASSEM 1

END OF FIGURE

C-11
TM 11-5855-214-23&P

SECTION II

Figure C-3. Night Vision Sight Assembly

C-12
SECTION II TM11-5855-214-23&P

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR NSN CAGEC PART NUMBER DESCRIPTION QTY
NO CODE & USABLE ON CODE

GROUP 02 NIGHT VISION SIGHT ASSEMBLY


SU-88/TVS-5

FIGURE C-3

1 PAOZZ 6650-01-045-5487 80063 SM-D-850080-1 DAYLIGHT COVER 1

2 PAFDD 5855-01-045-5495 80063 SM-D-850130-1 OBJECTIVE ASSEMBLY 1


(SEE FIGURE C-6 FOR
PARTS BREAKDOWN)

3 MDDZZ 80063 SM-D-850075 PLATE (FABRICATE IN AC- 1


CORDANCE WITH SB11-631)

4 PAFZZ 5330-00-729-4655 96906 MS9021-041 PACKING,PREFORMED 1

5 PAFZZ 5305-00-499-4959 96906 MS16995-16B SCREW,CAP,SOCKET HE 6

6 PAFFF 5855-01-147-6024 80063 SM-D-850110-1 BATTERY,HOUSING ASSY 1


(SEE FIGURE C-5 FOR
PARTS BREAKDOWN)

7 PAFZA 5855-00-138-2386 80058 MX-9644/UV IMAGE INTENSIFIER,N 1

8 PAFZZ 5365-01-038-2164 80063 SM-D-850312 RING,SPLIT LOCK 2

9 PAFZZ 5305-01-045-0083 80063 SM-B-850497 SETSCREW 4

10 PAFFF 5855-01-046-7273 80063 SM-D-850400-1 EYEPIECE ASSEMBLY (SEE 1


FIGURE C-4 FOR PARTS
BREAKDOWN)

11 PAOZZ 5855-01-039-2859 80063 SM-D-850120-1 EYEPIECE ASSEMBLY,O 1

12 PAFZZ 6135-00-485-7402 80063 SM-C-850304 CAP,DUST 2

13 PAFZZ 5340-01-165-2151 80063 SM-D-850071-1 ADAPTER,MOUNTING 1

14 PAFZZ 5305-01-111-6679 80205 NAS1352-3-10P SCREW,CAP,SOCKET HE 2

15 PAFZZ 5305-01-044-2227 80205 NAS1352-3-8P SCREW,CAP,SOCKET HE 1

END OF FIGURE

C-13
TM 11-5855-214-23&P

SECTION II

Figure C-4. Eyepiece Assembly

C-14
SECTION II TM11-5855-214-23&P

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR NSN CAGEC PART NUMBER DESCRIPTION QTY
NO CODE & USABLE ON CODE

GROUP 0202 EYEPIECE ASSEMBLY


SM-D-850400-1

FIGURE C-4

1 PAFZZ 5330-00-764-1787 96906 MS9068-040 PACKING PREFORMED 1

2 PAFZZ 5310-00-224-0746 96906 MS35338-135-B WASHER,LOCK 1

3 PAFZZ 5305-00-455-2508 96906 MS51959-2B SCREW,MACHINE 1

4 PAFZZ 5310-01-038-2163 80063 SM-C-850426 NUT,PLAIN,ROUND 1

5 PAFZZ 5855-01-039-2842 80063 SM-D-850427-1 RING,RETAINING,OPTI 1

6 PAFZZ 5305-00-445-8771 96906 MS16995-20B SCREW,CAP SOCKET HE 1

7 PAFZZ 5855-01-039-2856 80063 SM-D-850425 RING,RETAINING,OPTI 1

8 PAFZZ 5310-00-470-3089 96906 MS35649-224B NUT,PLAIN,HEXAGON 1

END OF FIGURE

C-15
TM 11-5855-214-23&P

SECTION II

Figure C-5. Battery Housing Assembly

C-16
SECTION II TM11-5855-214-23&P

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR NSN CAGEC PART NUMBER DESCRIPTION QTY
NO CODE & USABLE ON CODE

GROUP 0203 BATTERY HOUSING ASSY.


SM-D-850110-1

FIGURE C-5

1 PAFZZ 6160-01-039-2905 80063 SM-C-850094 COVER,BATTERY 1

2 PAFZZ 5330-01-043-5819 80063 SM-B-850109-5 PACKING,PREFORMED 2

3 PAFZZ 5360-01-038-2224 80063 SM-C-850093 SPRING,HELICAL,COMP 2

4 PAFZZ 5305-00-054-5636 96906 MS51957-2 SCREW,MACHINE 2

5 PAFZZ 5970-01-136-4463 80063 SM-C-850119 INSULATOR,DISK 2

6 PAFZZ 5305-01-165-2166 80063 SM-B-850463 SETSCREW 1

7 PAFZZ 5355-01-038-2207 80063 SM-D-850116-1 KNOB 2

8 PAFZZ 5305-00-814-8899 88044 AN565BC4H3 SETSCREW 2

9 PAFZZ 5935-01-046-7280 80063 SM-C-850114-1 CONNECTOR,PLUG,ELEC 1

10 PAFZZ 5305-01-174-6076 80063 SM-B-850115 SCREW,SHOULDER 2

11 PAFZZ 5855-01-165-2155 80063 SM-D-850112-1 HOUSING,IMAG INTEN 1

12 PAFZZ 5905-01-046-7277 80063 SM-D-850489-1 RESISTOR,VARIABLE,N 1

13 PAFZZ 5905-00-105-7767 81349 RCR07G474JS RESISTOR,FIXED,COMP 1

14 PAFZZ 5905-00-126-6696 81349 RCR07G751JS RESISTOR,FIXED,COMP 1

15 PAFZZ 5905-00-111-4727 81349 RCR07G272JS RESISTOR,FIXED,COMP 1

16 PAFZZ 5905-01-046-7275 80063 SM-D-850489-2 RESISTOR,VARIABLE,N 1

17 PAFZZ 5305-00-054-5635 96906 MS51957-1 SCREW,MACHINE 1

18 PAFZZ 5940-00-688-6005 80063 MS25036-143 TERMINAL LUG,CRIMP 1

19 PAFZZ 5940-01-047-4005 80063 SM-B-850473 CONNECTOR 1

20 PAFZZ 5310-00-934-9738 96906 MS35649-222 NUT,PLAIN,HEXAGON 2

21 PAFZZ 6150-01-216-7176 80063 SM-B-850461 LUG,TERMINAL 2

22 PAFZZ 5340-01-355-2139 80063 A3181242 BATTERY PORT PLUG

END OF FIGURE

C-17
TM 11-5855-214-23&P

SECTION II

Figure C-6. Objective Assembly

C-18
SECTION II TM11-5855-214-23&P

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR NSN CAGEC PART NUMBER DESCRIPTION QTY
NO CODE & USABLE ON CODE

GROUP 0204 OBJECTIVE ASSEMBLY


SM-D-850130-1

FIGURE C-6

1 PAFZZ 5340-01-038-2241 80063 SM-D-850161 CAP,RETICLE PROJECTOR 1

2 PAFZZ 5330-00-558-2330 96906 MS9021-022 PREFORMED PACKING 1

3 PAFZZ 5998-01-046-7276 80063 SM-D-850440-1 ELECTRONIC COMPONENT 1

4 PAFZZ 6650-01-043-8431 80063 SM-D-850490-1 CELL ASSEMBLY,OPTIC 1

END OF FIGURE

C-19
TM 11-5855-214-23&P

SECTION II

Figure C-7. Right Angle Relay Assembly

C-20
SECTION II TM11-5855-214-23&P

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR NSN CAGEC PART NUMBER DESCRIPTION QTY
NO CODE & USABLE ON CODE

GROUP 03 RIGHT ANGLE RELAY


ASSEMBLY
SM-D-850180-1

FIGURE C-7

1 PAFZZ 5330-00-702-4725 96906 MS9021-033 PACKING,PREFORMED 1

2 PAFZZ 5340-01-048-1341 80063 SM-C-850474-2 COVER,PROTECTIVE 1

3 PAFZZ 5340-00-931-3167 80063 SM-C-850474-1 COVER,PROTECTIVE 1

END OF FIGURE

C-21
By Order of the Secretary of the Army:

GORDON R. SULLIVAN
General, United States Army
Chief of Staff

Official:

MILTON. H HAMILTON
Administrative Assistant to the
Secretary of the Army
07597

DISTRIBUTION:

To be distributed in accordance with DA Form 12-36-E, block 3155


requirements for TM 11-5855-214-23&P.

*U.S.Government Printing Office: 1995-610-115/20023


THE METRIC SYSTEM AND EQUIVALENTS
PIN: 073319-000

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