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Production Lifting Technologies, Services & Optimization Catalog
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Production Lifting Technologies
Artificial Lift Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Artificial Lift Applications Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Pumping Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
REDA HPS G3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ESP Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
REDA Maximus ESP System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ProMotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Advanced Motor Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
High-Efficiency Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REDA Maximus System Increases Production by 69% for Russian Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
REDA Maximus with Trident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MaxFORTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
REDA Continuum System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
REDA Continuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
REDA Continuum ESP Increases Production by 70% in the Bakken Shale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
REDA Continuum ESP Increases Run Life by 500% in the Bakken Shale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
REDA Hotline System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
REDA Hotline PLus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
REDA Hotline XTend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Advanced Motor Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
REDA Hotline System Increases Run Life by More Than 149% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
REDA Hotline System Increases Run Life by More Than 445% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
D1050N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
AGH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Poseidon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Y-Tool & Bypass System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
ESP Pod Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Bottom Intake Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Discharge Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Lower Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Shrouded Intake and Thrust Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Alternative Deployment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Alternatively Deployed ESP Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ZEiTECS Shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ZEiTECS Shuttle System Decreases ESP Replacement Time by 87% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Coiled Tubing ESP Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Surface Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
SpeedStar 519 SWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
SpeedStar 2000 Plus & SpeedStar SWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
SpeedStar MVD NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
SpeedStar MVD NEMA 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
VariStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
FixStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
SCB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Instruct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Phoenix SoloConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Phoenix ArConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Schlumberger’s artificial lift products and services are engineered for demanding Subsea lift applications
environments to offer our customers the very best in technology, innovation, and ■■ Maximize production in subsea wells with the same reliable technology
optimization. used in the majority of the world’s subsea installations.
Unconventional applications Dewatering applications
■■ Produce from difficult unconventional reservoirs using the ■■ Extend the life of dewatering operations with products designed
right tools and expertise. for high-flow-rate capabilities and reliable real-time analysis.
Thermal and high-temperature applications Industrial applications
■■ Lift geothermal, thermal, and high-temperature wells with ESPs ■■ Manage the fluid flow of refining, petrochemical, and chemical
and progressing cavity pumps made to withstand extreme heat processing operations with integrated systems.
and pressure environments.
the REDA* Continuum* unconventional extended-life ESP, a mixed-flow stage pump engineered
Meet the challenge of declining for unconventional flow behavior and challenging environments. Its optimized geometry,
conventional resources with new architecture, and material selection enable the pump to operate at high efficiency through a wide
operating range.
technologies. Production from
ZEiTECS Shuttle rigless ESP replacement system 60
unconventional reservoirs is now Reduce total cost of ESP ownership and eliminate the uncertainties of rig costs and availability.
possible with the right tools and The plug-and-play design of the ZEiTECS Shuttle* rigless ESP replacement system enables retrieval
and redeployment of any standard ESP assembly on wireline, coiled tubing, or sucker rods following
expertise. initial installation during a rig-supported workover.
KUDU progressing cavity pumps (PCP) 150
Produce with maximum efficiency and reduced power consumption in heavy, medium, and light
oil; coalbed methane; and dewatering applications.
Sucker rod pumping systems 129
Maintain production with advanced sucker rod pumping units and downhole equipment tailored
for low-flow wells in conventional and unconventional environments. Innovative system engineering
and automation leadership mark every component, including pumping units, downhole and
surface equipment, spare parts, and reconditioned pumping units.
Applications applications, including steam-assisted gravity drainage and steamflooding. REDA Hotline*
high-temperature ESP systems are designed to handle the wide swings in temperature that
result from cool surface and hot downhole operating temperatures.
Lift geothermal wells, increase fluid
All-metal PCP for thermal environments 157
pressure, and transfer fluids using high- Resist wear and maximize run life with the all-metal KUDU PCP. With specialized metallurgy, the
temperature artificial lift technologies PCP is rated for temperatures up to 662 degF [350 degC], functions in low-to-high viscosities, and
handles most solvents or chemicals.
engineered to withstand extreme heat
and pressure.
Enhance lift system performance and LiftWatcher real-time surveillance service 197
Achieve 24-hour surveillance of artificial lift systems with LiftWatcher* real-time surveillance
eliminate potential problems through service, even in locations where access is difficult or a data acquisition system is unavailable.
reservoir monitoring, round-the-clock KUDU PCP Well Manager suite 150
surveillance and diagnostics, and Protect PCP equipment and ensure your well is always running at optimum levels. With a suite
of products ranging from a simple variable frequency drive to a fully automated and optimized
advanced lifting services. system, KUDU PCP Well ManagerTM provides scalable solutions to meet current and future needs.
Phoenix xt150 high-temperature ESP monitoring system 193
Monitor downhole pressure, temperature, current leakage, and vibration with the Phoenix
xt150* high-temperature ESP monitoring system, which provides the comprehensive data
needed to protect ESP system integrity and optimize well performance.
you can trust. Schlumberger helped Barrier Series Gas Lift systems 88
Barrier gas lift unloading and operating valves have been developed and tested to provide strict
develop the industry’s first and quality, leak-rate, and performance criteria. Increased performance and reliability enhances
largest subsea ESP field in the South wellbore integrity and makes Schlumberger barrier systems the equipment of choice in deep high
pressure subsea gas lifted wells throughout the world.
China Sea, and played a major role in
completing the industry’s first subsea
ESP installation in the ultradeep
water offshore Brazil. Schlumberger
XLift systems and Barrier equipment
have also established gas lift as
a popular method in deep subsea
developments.
full-scale dewatering and discharge ESP systems for diverse applications and environments 13
Maximize production, increase system run life, and ultimately reduce system life cycle costs
system. With high-flow-rate with an effective and efficient ESP system. From simplifying installation to meeting the
capabilities and reliable, real- temperature and viscosity demands of each well environment, Schlumberger engineers have
accounted for every detail affecting ESP pumps.
time services, Schlumberger has
designed, implemented, and
optimized dewatering systems for
many mines throughout the world.
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FEATURES
■ Numerous API 610-specification-
compliant features
■ New bearing sections with enhanced pump- The modular design of the REDA HPS G3 pumping system provides rapid change-out capabilities
pressure capabilities and less heat generation of system components.
■ Seals
● One mechanical seal at the low-pressure
Performance Specifications Material Specifications
end of the pump Capacity, galUS/min 40 to 2,500 [0.15 to 9.5] Impellers and diffusers Ni-Resist™, 5530 alloy,
● Standard-mount single, double, [m3/min] coatings as required
and tandem cartridge seals Discharge pressure, Up to 6,650 [45,850] Shafts 17-4 PH, MONEL®,
■ Skid psi [kPa] and INCONEL®
● Adjustable clamp and motor Suction pressure,† Up to 4,000 [27,579] Intake and discharge Carbon steel and 316
mount locations psi [kPa] stainless steel
● Rigid box, steel frame construction Temperature range,‡ –20 to 280 [–29 to 138] Sleeve bearings Ni-Resist, ceramic,
degF [degC] tungsten carbide, silicon
● Standard or custom skid designs Power (single skid), Up to 1,864 [2,500] carbide, and Graphalloy®
● Intake that orients 270° in kW [hp] Flanges ANSI 150 to 2,500 RF
45° increments Testing capability, Up to 1,864 [2,500] and RTJ
kW [hp]
†Fluid dependent
‡Modifications required
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Other company, product, and service names
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REDAMaximus
REDA Maximus ESP System Overview
Suitable for flow rates from 200 to 96,000 bbl/d, Configuration for solids production
the REDA* Maximus* ESP system combines The standard Maximus system configuration
the best-in-class system motor and protector has two bearings fitted on the head and base of
with the REDA* ESP system’s high-efficiency the pump. An optional, enhanced version with
pump. Preconfigured to minimize environmental a fully stabilized shaft for maximum stability is
contamination and human error, the plug-and- also available. Premium metallurgy on the stages
play design of the Maximus system reduces or coating offers greater erosion resistance,
assembly time for faster deployment and lower improving reliability.
intervention costs.
System power
Flexible application The Maximus ESP system’s speed is controlled
Depending on the nature of the reservoir, by a sine-wave variable frequency drive.
the Maximus system can be fitted with Real-time operating data and the resulting data
additional components to suit various onshore plots are also available for multiple parameters,
and offshore applications. The system can also including voltage, amperage, pressure,
be modified to run effectively in H2S applications temperature, and vibration. With options for high
or handle up to 90% gas volume fraction (GVF) input voltage to low input voltage, the drives are
at the intake. available with various power ratings to optimize
system efficiency.
The available stage geometry and housing
diameter options accommodate a wide range
of flow rates and are compatible with casings
as small as 4.5 in [10.6 cm].
lead extension
20 5.00 20%
■ Variable-rating motor with high efficiency
and power throughout operating range 10 2.50 10%
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ESP Systems | Technology 14
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Motors
Bolt-on single and tandem motor designs for the REDA Maximus ESP system
APPLICATIONS REDA* Maximus* ESP system motors are the latest self-lubricating, polymer-lined bushings with high
■ ESP systems across all applications and technological evolution of Dominator* submersible load and temperature capacity under diminished
conditions, including extreme weather pump motors. They combine the strength and oil lubricity.
reliability of the proven REDA* ESP system motor
BENEFITS Maximus system motors that include the GRB offer
technology with an innovative, plug-and-play
■ Improves reliability with reduced risk of the highest flexibility, as they are compatible with
concept. Maximus system motors are handwound,
installation-related failures and more robust any Phoenix system sensor for real-time monitoring
two-pole, three-phase, squirrel-cage induction type.
rotor bearings of ESP and reservoir parameters. A temperature-
Heat generated by the motor is transferred to the
■ Streamlines installation, reducing costly NPT well fluid as it flows by the motor housing, and the sensing device directly connected to the motor
and allowing early ESP startup motor thrust bearing carries the load of the rotors. winding enables real-time monitoring of the
motor-winding temperature throughout all stages
■ Optimizes production with real-time
Oil filling of the motors is performed in the of operation. The GRB allows direct connection (no
downhole monitoring capabilities
controlled environment of a Schlumberger adapters required) of the downhole gauge to the
FEATURES manufacturing plant or service center, away from motor either in the shop or at the wellsite without
■ Simplified, reliable, plug-and-play design the potentially adverse conditions of the wellsite. having to refill the motor. Motors with the GRB can
■ Prefilled and presealed to enable installation The motors are factory vacuum-filled with highly be run without a downhole sensor, if needed.
in all weather refined mineral oil to provide dielectric strength,
lubrication for bearings, and thermal conductivity. Maximus system motors improve total ESP
■ Mechanically locked-in rotor bearings with MaxJoint technology features a leak-tight seal and system run time while reducing installation time.
self-lubricating, polymer-lined a compensating shipping cap that ensures the right Once at the wellsite, Maximus system motors are
bushings amount of oil is contained at all times. Making up installed quickly and easily, allowing earlier release
■ Plug-in pothead connection with MaxLok* the pothead to the motor is now a quick and easy of workover crews and earlier oil production.
ESP quick-plug motor lead extension or plug-and-play connection with the MaxLok MLE,
Trident* extreme-conditions motor lead which eliminates the taping process of the pothead
extension (MLE) terminals at the wellsite.
■ Quick and reliable motor and protector
Along with this streamlined motor design, key
connections with MaxJoint* ESP flange
internal components have been enhanced for
connection technology
reliable operation in severe conditions. For
■ Direct measurement of motor-winding example, all radial bearings in Maximus system
temperature motors feature hardened shaft sleeves running in
■ Gauge-ready base (GRB) fully compatible
with any Phoenix* artificial lift downhole
monitoring systems sensor
■ Variable-rating motor with high efficiency
and power through the operating range
■ Involute spline shafts to provide maximum
torque capacity
Factory-filled Maximus system motors incorporate MaxJoint technology sealed with a special compensating shipping
cap to maintain the contamination-free oil during transportation and storage.
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The compression design of REDA system pumps enables the axial thrust
created by the impellers to be transferred via shaft to the high-load
hydrodynamic bearing in the motor protector, which runs in a clean and
confined oil environment. This greatly extends the application envelope of
the pumps, in terms of flow rate, and improves reliability in abrasive wells
with changing or uncertain productivity and high GOR. Factory shimming of
components ensures that the pumps can be easily connected in the field.
Full-bearing housing
configuration of a
REDA system abrasion-
resistant ESP.
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Field
Casing size
Van-Yogan
6.625 in [16.83 cm]
REDA Maximus System Increases Production
Pump OD 5.13 in [13.03 cm] by 69% for Russian Operator
Motor OD 4.56 in [11.58 cm]
ESP operates 1,359% longer than previous third-party installation and
The 400 series of the Trident MLE with 4 AWG conductor has the same OD as the Maximus system. The
Trident MLE with 1 AWG conductor has a 61⁄4-in [16-cm] overall OD at the thickest point, which meets the
requirement for high-horsepower applications in 75⁄8-in [19-cm] and larger casings. The OD of the motor
head is also compatible with dual-pod ESP completions in 95⁄8-in [24-cm] and larger casings, with both
systems enclosed in 75⁄8-in individual pods.
By securing the leads tightly within the OD of the system, the Trident MLE ensures that cables and
pothead connectors are protected from mechanical impact and damage while the system is being lowered
in the well.
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All MaxFORTE systems are assembled and fully tested in the dedicated assembly area prior to shipment.
REDAREDA
Continuum ESP System Overview
Continuum
The REDA* Continuum* unconventional xt150* high-temperature ESP monitoring system.
extended-life ESP system provides continuous The entire system is preconfigured for immediate
production during flow changes found in installation, saving rig time and eliminating human
challenging environments. Designed to be error and contamination of the most vital parts of
installed early in the production phase, the the system.
Continuum ESP optimizes flow throughout the
reservoir’s life cycle. Wide operating flow range
The Continuum ESP is available in three flexible
Its preconfigured plug-and-play design drastically sizing options covering a wide operating range from
reduces rig time and improves system reliability in 200 bbl/d to 7,000 bbl/d, the primary flow range
extreme all-weather conditions. Its re-engineered found in unconventional plays. It yields higher
compression design decreases stage erosion, initial production than seen with natural flow and
making it capable of handling abrasive conditions allows for faster drawdown.
and production of gas or solids. With wider vanes,
the Continuum ESP also accommodates high Continuous operation
gas volume fraction to maximize performance, As flow declines, its wide operating envelope
efficiency, and run life. enables the Continuum ESP to continue functioning
with improved uptime and reliability. Its ability to
The Continuum ESP features field-proven run even at rates beyond its recommended range
technologies in one system designed specifically decreases operating costs and eliminates the
for unconventional plays and harsh environments. expense of transitioning to a new system.
It is paired with the REDA Maximus* ESP system
motor and protector, a gas handler or Poseidon
multiphase gas-handling system, and the Phoenix
Optimized geometry,
unique architecture, and
high-quality material
selection enables the
Continuum ESP system
to operate at high
efficiency through a wide
operating range.
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REDA Continuum
Unconventional extended-life ESP
APPLICATIONS The REDA Continuum* unconventional extended-life ESP, a component
■ Casing 5.5 in or larger of REDA* electric submersible pump systems, is a mixed-flow stage
■ Gassy production environments pump engineered for unconventional flow behavior and challenging
environments. Featuring enhanced compression design and wide opening
■ Abrasive production environments
vanes, the Continuum ESP improves recovery and reliability in gassy
■ Reservoirs with uncertain productivity and abrasive applications. With the ability to operate at high efficiency
■ Wells with steep production decline through a wide operating range, the Continuum ESP eliminates the need
■ Unconventional shale reservoirs for costly replacements due to production changes, reducing overall
operation expenses and optimizing uptime.
■ Conventional oil wells
Superior performance and reliability in unconventional plays
BENEFITS
Developed using computational fluid dynamics to model stage geometry
■ Improves ESP system reliability
and architecture, the Continuum ESP is engineered to deliver higher lift,
■ Increases uptime and extends system superior efficiency, and reduced power consumption. Its design further
run life improves upon the field-proven high reliability of REDA compression
■ Improves cash flow through accelerated pump designs.
production and continuous operation
The Continuum ESP was extensively tested using state-of-the-art tools
■ Reduces operating cost through superior
and proprietary techniques to model operation at different production
hydraulic efficiency
rates and fluid conditions, including at low-flow-rate and abrasive
■ Enhances performance in gassy and conditions. These solutions were validated with an instrumented string
abrasive applications test and X-ray visibility in a flow loop test and an accelerated erosion
■ Lowers total cost of ownership loop test.
50 2.50 50%
25 2.50 50%
40 2.00 40%
20 2.00 40%
1.50 30%
30
15 1.50 30%
1.00 20%
20
10 1.00 20%
0.50 10%
10
5 0.50 10%
500 1,000 1,500 2,000 2,500 3,000 3,500 4,000
Capacity (bbl/d)
0 250 500 750 1,000 1,250 1,500 1,600
REDA Continuum ESP 2500 pump curves.
Capacity (bbl/d)
REDA Continuum ESP 1000 pump curves.
ft BEP hp Eff
Flow = 4,310
Head = 32.82
35 Power = 1.39 7.00 70%
Efficiency = 75.17
30 6.00 60%
25 5.00 50%
20 4.00 40%
15 3.00 30%
10 2.00 20%
5 1.00 10%
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BAKKEN FORMATION
Location
Well 1: Temperature
Bakken Shale
180 degF
REDA Continuum ESP Increases Production by 70%
Pump setting depth 8,680 ft in the Bakken Shale
Well 2: Temperature 190 degF
Pump setting depth 8,630 ft
Customer increases production while avoiding ESP replacement
Well 3: Temperature 182 degF and related costs
Pump setting depth 8,611 ft
Due to its wide operating envelope
Well 4: Temperature 180 degF Continuum ESP Exceeds Forecast Production and ability to handle production
Pump setting depth 8,432 ft decline, the Continuum ESP was
6,000 installed in the wells. The rest of the
completion included the all-weather
5,000
Background Maximus system motor and protector,
Production, bbl/d a gas handler, Vortex gas separator,
Four wells in the Bakken Shale were initially 4,000
TECH REPORT
BAKKEN FORMATION
Location
Temperature
Bakken Shale
184 degF [84.44 degC]
REDA Continuum ESP Increases Run Life by 500%
Pump setting depth 8,860 ft [2,700 m] in the Bakken Shale
Casing size 7 in [17.8 cm]
Customer experiences continuous production down to 200 bbl/d
content and transient flow, the environment was 150 ready for immediate installation
challenging for conventional ESPs, and only 20% at the wellsite, saving rig time
to 40% of the expected ESP run life had been 100 and mitigating the risk of motor
achieved. contamination or human error
50 during equipment assembly.
Technology
■ REDA* Continuum* unconventional 0
The Continuum ESP was able to
extended-life ESP ESP 1 ESP 2 ESP 3 ESP 4 Continuum ESP increase run life more than 500%
and continued operating down to
■ REDA Maximus* electric submersible pump 200 bbl/d, avoiding four workovers
system and the associated costs of new
■ Poseidon multiphase gas-handling system equipment and deferred production.
■ Phoenix xt150* high-temperature ESP
monitoring system
■ LiftWatcher* real-time surveillance service
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REDA
REDAHotline
HotlineSystem
SystemOverview
REDA* Hotline* high-temperature ESP systems applications. Thermally compensated for
are highly reliable, high-temperature ESPs deployment in high temperatures, the Hotline
designed to enable completions in high- system covers flows ranges from 200 bbl/d to
temperature reservoirs and in applications where 54,000 bbl/d [31.8 m3/d to 8,585 m3/d] at various
poor motor cooling is expected. The system is depths.
preconfigured for immediate deployment at the
wellsite to save rig time and minimize human Expanded operating envelope
error and contamination. and extended run life
Integrated downhole fluid pressure and
Temperature rating options temperature gauges near the pump intake
The Hotline system is available with two help operators produce at the optimal subcool
different temperature ratings to suit a range temperature, reduce the steam to oil ratio,
of environments and applications. Each part identify steam breakthrough, and improve overall
of the ESP system has been extensively tested pump efficiency. The ability to monitor the
to accommodate all aspects of differential motor’s internal temperature helps control the
thermal expansion for temperature ratings system’s operating point without exceeding the
of either 428 degF [220 degC] or 482 degF motor’s limitations.
[250 degC], depending on the system chosen.
Bottom-feeder gas separators are also available
System components to limit fluid entry to the low side of the casing
Hotline system components include the high- in horizontal wells, allowing steam to bypass
temperature motor and high-efficiency pump the pump on the high side of the casing and
along with optional integrated PT gauges, a extending run life.
gas separator, and a gas handler for high-GOR
cooled motors
■ Gassy wells
BENEFITS
■ Extends ESP run life
■ Reduces human errors at wellsite
■ Optimizes reservoir drainage and production
■ Improves well cost of ownership with
● faster workovers and reduced rig costs
● minimized maintenance costs
FEATURES
■ Bottomhole temperature rating of up to
482 degF [250 degC]
■ Internal motor temperature rating up to
572 degF [300 degC]
■ Available in tighter 7-in [177.8 mm] casings to
enhance reservoir recovery
■ Single, prefilled, sealed motor with integrated
● redundant shaft seals
● thrust chamber
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REDA Hotline PLus
Plus
High-temperature ESP system
APPLICATIONS The REDA* Hotline Plus* high-temperature ESP system is designed to
■ Oil thermal recovery enhance reliability in wellbores not exceeding 428 degF [220 degC].
● Steam-assisted gravity drainage (SAGD)
The system is designed with an integrated motor reengineered based
● Steamflooding
on the latest generation of REDA Hotline* high-temperature ESP
● Cyclic steam injection (huff and puff)
systems, offering the best available horsepower in a housing.
■ High-temperature (HT) applications
● HT gradient oil wells
The system enables operators to improve recovery factors and
● Geothermal wells
increase early production while reducing downtime and intervention
cost. The Hotline Plus system’s applications include gassy environments
■ Hot-running applications
common to both thermal recovery and heavy oil applications, such as
● Low-production-rate wells
● thrust chamber
elastomeric seal
■ Thermally compensated compression pumps
and gas-handling devices
■ Bottom feeder intake
■ Surface monitoring interface card
REDA Hotline Plus system integrated
motor.
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● Geothermal wells
The system’s temperature rating enables higher temperature steam
injection for optimum reservoir recovery while reducing downtime
■ Hot-running applications
and intervention cost. The Hotline XTend system is available in either
● Low-production-rate wells
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Design
■ Wells with abrasive fluids
The high-temperature design allows for increased starting torque and
■ Gassy wells greater efficiency. The steel stator laminations focus the magnetic forces
■ Wells with corrosive fluids, including on the rotors to reduce energy loss. The stator windings have added copper
H2S, CO2, and chemical treatments fill and a proprietary high-temperature insulation system.
BENEFITS Hotline system motors use a special motor pothead specifically designed
■ Extends ESP run life in severe applications to withstand thermal shock. The pothead has a highly reliable tape-in
■ Expands ESP operating range connection and metal-to-metal seals to act as a barrier to fluid entry.
The motors use special high-temperature dielectric oils and bearing
■ Increases production in thermal
systems to ensure that lubricity and load requirements are met in
recovery applications
high-temperature operating conditions. They also have a large oil reservoir
FEATURES in the motor base to allow the oil to expand and contract with wide thermal
■ Motor insulation system rated cycles and a filter to eliminate debris.
up to 550 degF [288 degC]
■ Capability of withstanding severe heating Motor Specifications
and cooling cycles Series 562
Motor OD, in [mm] 5.62 [142.75]
■ Nonelastomeric seal at pothead
Min. casing ID, in [mm] 7.0 [177.8]
■ Expanded oil reservoir for extra cooling Max. motor winding temperature, degF [degC] 550 [288] REDA Hotline system motor
capacity with integral oil filter Max. bottomhole temperature, degF [degC] 425 [218] with stator, windings, copper
Min. power at 60 Hz, hp 42.8 fill, and high-temperature
insulation.
Min. power at 50 Hz, hp 35.7
Max. power at 60 Hz,† hp 321
Max. power at 50 Hz,† hp 267
† Single section.
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run life.
The system was installed with a
Technologies 600 bottom-feeder gas separator along
■ REDA* Hotline* high-temperature electric with a high-temperature pump.
submersible pump systems The Hotline system increased
400 run life by an average of
■ Bottom-feeder gas separator
149% and is still running. This
■ High-temperature integrated gauge
improved the customer’s total
■ J12000N pump 200 cost of ownership by eliminating
unnecessary workovers and
deferred production.
0 ESP 1 ESP 2 ESP 3 Hotline system
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TECH REPORT
NISKU, CANADA
Production loss, %
Seal wear, in
0.08 80
Stage geometry Mixed flow
Flow range, bbl/d at 60 Hz [m3/d at 50 Hz] 300–1,650 [40–219]
0.06 60
Best efficiency point (BEP), bbl/d at 60 Hz 1,032 [137]
0.04 40 [m3/d at 50 Hz]
0.02 20
Efficiency at BEP, % 66.5
Head per stage at BEP, ft at 60 Hz [m at 50 Hz] 26.07 [5.52]
0.00 0
Max. free gas content, % by volume ~ 25
Traditional Design D1050N Design
Burst pressure, psi [kPa] 5,000 [34,474]
The D1050N seal showed 50% less wear from abrasives
than the seal of a traditional pump did after 400 hr in the Stage metallurgy Ni-Resist™, 5530 high-nickel, corrosion-resistant alloy
sand loop test well, with more than 1,350 lbm [612 kg] Housing metallurgy Carbon steel, Redalloy* high-nickel alloy (9 Cr:1 Mo)
of sand produced through the pump. This dramatically Shaft material High-strength MONEL®, INCONEL® 718
reduced rate of wear allowed the pump to produce more
fluid—that is, the production lost was only about half that Shaft diameter, in [mm] 0.68 [17.27]
lost with the traditional pump—and it prolonged pump life, Shaft rating, hp 154 (high-strength MONEL), 240 (INCONEL 718)
even in extremely abrasive well conditions.
Shaft radial support options ES, ARZ-ZZ, ARZ-SS, FBH-SS-KS
Radial bearing material ARZ zirconium, silicon carbide
Pump construction Compression, factory-shimmed, eliminating shaft setting at wellsite
Optimum operating range 300 - 1650 bbl/d Shaft brake horsepower limit Standard 154 hp
Normal housing diameter 4.00 in High strength 240 hp
Shaft diameter 0.688 in Housing burst pressure limit Standard 5,000 psi
Shaft cross sectional area 0.371 in2 Buttress 6,000 psi
Minimum casing size 5.500 in Welded N/A psi Efficiency, %
Power,
BEP (hp)
Q = 1,032
30 H = 26.07 3.00
P = 0.30 60
Head E = 66.51
Efficiency
25 2.50 50
20 2.00 40
Head, ft
Operating range
15 1.50 30
10 1.00 20
5 0.05 10
Power
0
0 250 500 750 1,000 1,250 1,500 1,750 2,000
Capacity, bbl/d
The D1050N pump has a wide optimum operating range.
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Economic limit
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100%
Poseidon system
Poseidon
to single-phase
performance
Head relative
system Conventional
gas-handling
Oil production
Conventional system
gas-handling
system
Gas fraction
Poseidon system technology enables ESP operation in wells with GVF up to 75%.
Time
The Poseidon multiphase system delivers incremental production and improved reserves
recovery compared with conventional equipment.
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The diverter can be locked in the open position by landing a logging plug
into the nipple below, which extends up into the Y-tool and prevents the ESP system
diverter from closing. This allows logging to be performed while the pump
is running.
Artificial Lift
OD, in [cm] 3.500 [8.89] 2.875 [7.30] 2.750 [6.99] 2.375 [6.03] 2.125 [5.40] 1.500 [3.81]
ID, in [cm] 2.992 [7.60] 2.441 [6.20] 2.362 [6.00] 1.995 [5.07] 1.869 [4.75] 1.244 [3.16]
Drift, in [cm 2.875 [7.30] 2.347 [5.96] 2.268 [5.76] 1.901 [4.83] 1.775 [4.51] 1.150 [2.92]
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Pod system
■
Pod system
bear the load of the tubing string, and enable
improved production in a sealed system.
Pod system
ESP
system
Sizing ESP
The correct pod casing size for a given application system
is based upon a number of variables:
■ casing size and weight
■ ESP series
■ external cables/control lines (dimensions)
■ pod system configuration
(e.g., single or dual ESP)
■ ESP motor cooling requirements
■ type of pod system casing
(coupled or flush joint).
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FEATURES
■ Availability in a variety of materials
and elastomers
■ REDA* ESP system, 538 and
540 series pumps
Bottom
intake
protector
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FEATURES
■ Annular discharge flow path
■ 1.18-in INCONEL® internal shaft
■ Availability in a variety of materials
and elastomers
■ REDA Maximus* ESP system 540/538,
540/540, and 540/562 series configurations
Discharge
head
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Shrouded
intake and
thrust chamber
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Alternative
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ZEiTECS Shuttle
Rigless ESP replacement system
APPLICATIONS The ZEiTECS Shuttle* rigless ESP replacement motor connector is an ESP assembly, which
■ Standard ESP systems in casing 7 in system enables ESPs to be retrieved and consists of a standard, readily available pump,
or larger redeployed without a rig. This reduces total protector, motor, and optional gauges. At the
■ Well cleanup operations cost of ESP ownership and eliminates the top of the retrievable string is a seal assembly to
uncertainties of rig costs and rig availability. provide the necessary isolation between pump
■ Reservoir production optimization
operations A new method of ESP intervention
The plug-and-play design of the ZEiTECS Shuttle
BENEFITS
system allows any standard ESP assembly to
■ Lowers operating expenses
be retrieved and redeployed on wireline, coiled
■ Minimizes production deferment tubing, or sucker rods following initial installation
■ Eliminates disruptions to operations during a rig-supported workover.
■ Reduces HSE exposure and risk The ZEiTECS Shuttle system consists of a
■ Facilitates preventative maintenance downhole docking station and retrievable
ESP string.
■ Enables plug-and-play optimization
The downhole docking station is attached to the
FEATURES end of the production tubing. Inside the docking
■ Rigless ESP retrieval with wireline, coiled station are three electrical wet connectors and
tubing, or sucker rods landing shoulders that support the weight of
■ Plug-and-play design with patented motor the ESP and its reactive forces and prevent
connector and docking station the motor from counter-rotating on startup.
■ Retrievable gauge for reservoir Should mechanical reservoir access be required,
monitoring a throughbore below the docking station is
available.
■ Ability to accommodate multiple hydraulic
control lines The retrievable ESP string is made up of a motor
connector, a standard ESP assembly, a flexible
■ Throughbore access below the
seal assembly, and a bypass valve. The motor
docking station
connector contains female wet connectors and
has corresponding parts to orient and connect
the ESP to the docking station. Attached to the ZEiTECS Shuttle system 550 series motor connector.
Ideally, a deep set packer is run below the docking station to extend the run
life of permanent components by keeping the annulus, and thus the power
and control lines, free of corrosive well fluid.
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Temperature
Pump setting depth
246 degF [119 degC]
7,575 ft [2,309 m]
ZEiTECS Shuttle System Decreases
Casing size 9 5⁄8 in ESP Replacement Time by 87%
Casing weight 47 lbm/ft [69.9 kg/m]
Customer ESP riglessly retrieved in less than 2 days on coiled tubing
Motor OD 4.50 in [11.43 cm]
Pump OD 4.00 in [10.16 cm] 14
Well inclination 31.56°
Background
ZEiTECS Shuttle System Decreases
After experiencing multiple ESP failures, a customer
12
10
ZEiTECS Shuttle system docking station riglessly replace the ESP on coiled tubing in 1 day, 21 hours, and 15 minutes.
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Pump control for ESPs and surface pumping systems Variable speed drives
Schlumberger offers a complete line of surface electrical equipment specifically ■■ Enable pump performance across a wider operating range
tailored to applications involving ESPs and surface pumping systems. Field than typical by varying their speed; available in both low voltages
measurements and computer modeling are used to select and deliver products and medium voltages.
customized to your well.
Fixed speed drives
■■ Provide motor control, protection, and monitoring in low- to
medium-voltage switchboards.
FEATURES
■ No external phase shifting transformer
requirement; direct replacement for existing
6-pulse installations
■ TUV third-party-certified IP-56 enclosure
■ IEEE 519-compliant variable-speed drive
(VSD)
■ Integral phase-shifting auto transformer
■ Near unity power factor throughout all ESP
speed and load ranges
■ Output harmonic mitigation
■ Speed control to maintain constant load or
pressure
■ Smooth restart of a spinning motor
■ Rocking start for pumps stuck because of
sanding or scaling
■ Load-side, phase-to-phase, short-circuit
protection
The SpeedStar 519 SWD VSD combines integral output sine wave technology and meets IEEE 519 guidelines.
■ StarShield* transient voltage surge
suppressor for protection against lighting
strikes and voltage surges
■ Sine wave output filter
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Standard features enhance downhole and surface gathering, including data from a
■ Hall-effect high-frequency response
operations. The rocking-start function switches the Phoenix* artificial lift downhole
current transformer for current sensing
motor direction back and forth to start units that monitoring system
are stuck, particularly in abrasive environments. ■ ability to start an ESP while motor is
The current-pressure mode allows pumps to be spinning
set to a target load or pressure and their speed
■ setting of alarms and parameters for
to be adjusted as operating conditions change.
auto restart
This flexibility in speed helps stabilize operations
in gassy and viscous environments, and it ■ programmable automatic load reduction
maximizes uptime. (soft-stall function)
■ user-adjustable long acceleration curve
SpeedStar VSDs use the Instruct* all-in-one
to prevent sand production.
acquisition and control unit as the single
user interface for all wellsite control and data SpeedStar VSDs are provided in NEMA 1–
acquisition requirements. The Instruct unit’s (indoor) and NEMA 3R–rated (indoor or outdoor)
expandable functionality optimizes data gathering, enclosures. For outdoor use, the NEMA 3R has all
remote monitoring, and controls related to its electronic components located inside a sealed
downhole and surface pumping operations. (NEMA 4) section of the drive enclosure with no
exchange of outside cooling air. It is suitable for
use in subzero and high-temperature submersible
pump climates, operating in temperatures ranging
from –30 degC to 50 degC [–22 degF to 122 degF].
SpeedStar 2000 Plus VSD and SpeedStar SWD VSD 6- and 12-Pulse Specifications
Output Rating Ambient SpeedStar 2000 Plus VSD Dimensions SpeedStar SpeedStar SWD VSD Dimensions SpeedStar
Temperature (H × W × D), in [cm] 2000 Plus VSD (H × W × D), in [cm] SWD VSD
A kVA at kVA at Rating, NEMA 3R NEMA 1 Approximate NEMA 3R NEMA 1 Approximate
480 V 380 V degF [degC] Weight, lbm [kg] Weight, lbm [kg]
79 66 52 122 [50] 81.50 × 25.00 × 35.00 81.50 × 25.06 × 33.00 1,000 na† na na
[207 × 63.5 × 89] [207 × 63.7 × 83.4] [453.6]
100 83 66 122 [50] 81.50 × 25.00 × 35.00 81.50 × 25.06 × 33.00 1,000 na na na
[207 × 63.5 × 89] [207 × 63.7 × 83.4] [453.6]
132 110 87 122 [50] 81.50 × 25.00 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 25.00 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 63.5 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 63.5 × 89] [252.7 × 63.7 × 83.4] [680]
156 130 103 122 [50] 81.50 × 31.50 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 31.50 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 80 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 80 × 89] [252.7 × 63.7 × 83.4] [680]
196 163 129 122 [50] 81.50 × 31.50 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 31.50 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 80 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 80 × 89] [252.7 × 63.7 × 83.4] [680]
241 200 158 122 [50] 81.50 × 31.50 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 31.50 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 80 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 80 × 89] [252.7 × 63.7 × 83.4] [680]
313 260 206 122 [50] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
469 390 309 122 [50] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
546 454 359 122 [50] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
623 518 410 104 [40] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
623 518 410 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
722 600 475 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
842 700 554 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
980 815 645 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
1,121 932 738 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 5,000
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [2,268]
1,203 1,000 792 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 5,000
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [2,268]
1,443 1,200 950 122 [50] 81.50 × 110.00 × 48.00 81.50 × 84.00 × 46.00 3,500 99.50 × 110.00 × 48.00 99.50 × 84.00 × 46.00 5,000
[207 × 279 × 122] [207 × 213 × 117] [1,588] [252.7 × 279 × 122] [252.7 × 213 × 117] [2,268]
1,684 1,400 1,108 104 [40] 81.50 × 110.00 × 48.00 81.50 × 84.00 × 46.00 3,500 99.50 × 110.00 × 48.00 99.50 × 84.00 × 46.00 5,000
[207 × 279 × 122] [207 × 213 × 117] [1,588] [252.7 × 279 × 122] [252.7 × 213 × 117] [2,268]
1,804 1,500 1,188 104 [40] 81.50 × 110.00 × 48.00 81.50 × 84.00 × 46.00 3,500 99.50 × 110.00 × 48.00 99.50 × 84.00 × 46.00 5,000
[207 × 279 × 122] [207 × 213 × 117] [1,588] [252.7 × 279 × 122] [252.7 × 213 × 117] [2,268]
†
Not available.
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Construction Specifications
Panel construction Free-standing, front-maintenance type with channel base
Cooling Forced air cooled with optional redundant fan
Air filter Front-mounted, aluminum, washable, screened
Paint and color Gavlon 841, 2-mil minimum, UL1332 compliant, ANSI-61 gray
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BENEFITS
■ Reduces operating costs
■ Improves ESP system run life
■ Enhances operational safety
FEATURES
■ Plug-and-play design with integral output
sinewave filter (for ESP applications)
■ Multilevel pulse-width modulated (PWM)
inverter output with no neutral point shift
■ Input power factor of 0.96 at all loads and
speeds
■ Flexible input voltage design
■ Built-in, visible, fused isolation switch
■ 36-pulse input transformer with precharge
circuitry
■ Distribution-class lightning arrestors SpeedStar MVD VSD NEMA 3R for outdoor installations from 500 hp to 1,500 hp.
■ Ability to perform a smooth restart on or
catch a spinning motor The SpeedStar MVD* medium-voltage variable speed drive (VSD) is a NEMA 3R medium-voltage
■ Speed control to maintain constant load drive (MVD) suitable for outdoor installations. This drive is designed for the control of ESPs
or pressure and surface pumping systems. It provides a high-reliability, high-efficiency control solution for
high-horsepower, high-value applications in a single package. Energy consumption is reduced by
■ Rocking start for wells where the pumps
approximately 2% over a similar low-voltage VSD because a step-up transformer is not required. It is
have stalled because of scale or sand
the first MVD in the industry that does not require installation in a climate-controlled environment,
■ Available 500-hp configurations and above making it suitable for remote applications where building infrastructure is nonexistent. An optional
■ Instruct* all-in-one acquisition and control marine version is available for outdoor use in both nonhazardous and harsh environments typical with
unit platforms or offshore applications.
The SpeedStar MVD VSD is the first MVD with a standard design featuring an integral main isolation
switch for lockout and tagout. The switch includes KIRK® key coordination and precharge circuitry, which
ensures an infinite number of MVD starts while maintaining transformer and overall equipment reliability.
The inverter section power modules are mounted on heat sinks on the back of the unit to dissipate heat to
the atmosphere.
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ponents with forced air cooling three-phase (optional) ■ High/low supply voltage with
■ Light and 110-/220-V utility
Supply voltage time-response curve
■ Hall-effect current transformer receptacle powered by a 1-kVA ■
sensing device potential transformer ■ Power: drive input and output, ■ Backspin, leg ground (optional)
■ UniConn universal site controller ■ Sine wave output harmonic filter running frequency
■ Weatherproof gasketed door with ■ Backspin frequency, leg ground
three-point padlockable latch (optional)
■ Lifting eyebolts
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The SCB3 site communication box is assembled with a satellite modem, a CPU control board with memory buffer, a power
supply with backup, and field interface connectors inside a small-footprint weatherproof enclosure.
The SCB3 transmits real-time data via satellite from remote wellsites located almost
anywhere in the world.
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FEATURES
■ AC- or DC-powered surface data
acquisition for alarming, trending,
and data storage
■ 8MB internal trend memory
■ StarView* wellsite display software
for device configuration, live data viewing,
and data download
■ Compatibility with SCADA systems using
Modbus® protocol and LiftWatcher* real-
time surveillance service The Phoenix SoloConn data acquisition and control unit is designed for single gauge, well application, or both.
■ Programmable trip and alarm relay
■ Data provision for production and
reservoir optimization
Artificial Lift
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The Phoenix ArConn rack-mountable data acquisition and control unit can connect to 16 gauges.
Artificial Lift
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Barrier Series gas lift systems extend the capabilities and range of existing gas lift
systems to even the most challenging environments.
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Tubing-to-casing barrier
valve (TCBV).
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the well and must be kept separate until they are commingled in the flow
stream.
■ KBMG-2 series
● The mandrel has a slightly reduced OD and a fully open ID, allowing them
to be run in smaller ID casing. Most mandrels with this designation have a
reduced test pressure.
KBMG series mandrels are available in a range of fully traceable materials and can
be heat treated to comply with NACE specification MR0175 for stress-cracking
resistant metallic materials.
KBMG series
side pocket mandrel.
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FEATURES Design
■ Positioning sleeve orientation system KBMM-R mandrels feature a one-piece pocket and a
tool discriminator that keep larger slickline tools from
■ Machined tool discriminator that deflects
entering the pocket area while guiding the smaller
large tools into the tubing bore
side pocket devices into the pocket. An orienting
■ Integral machined pocket sleeve located in the mandrels’s upper swage helps
■ Smooth internal and external shoulders ensure precise alignment and operation of positive
■ Availability in a variety of materials kickover tools in highly deviated wells.
KBMM-R mandrels have a round body, which provides a strong, KBMM-R series side pocket mandrel.
robust design with better, more uniform stress concentrations
when compared to the traditional oval-body mandrel designs.
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KBG series
side pocket mandrel.
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MMG series
side pocket mandrel.
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Operation
Injection gas enters the valve through the external ports between the valve
packing seats and travels through the choke, past the reverse- flow check
valve, and into the production tubing.
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Higher productivity and lower costs are achieved with innovative engineering,
a field-proven design, and the same number of moving parts as a typical
flat-faced gas lift orifice valve. In addition, NOVA valves fit in any existing side
pocket mandrel.
Operation
The NOVA valve uses an orifice venturi check valve for continuous flow
operations. Injection fluid or gas enters through the entry ports and then
flows through the orifice venturi. Injection pressure moves the check valve
off the seat, allowing gas to enter the tubing. Reverse flow pushes the check
valve closed, preventing tubing fluids and pressure from flowing back into the
casing.
For injection of gas from the tubing to the casing annulus, the valve is installed
in a mandrel with a type EC pocket, which has tubing ports between the seal-
bores in the mandrel pocket. Injection gas flows out the bottom of the valve,
through the mandrel snorkel into the casing or tubing annulus.
4,000
3,500 1,400 psi upstream
3,000
Improved orifice venturi valve
Flow rate, Mcf/d
2,500
2,000 900 psi upstream
1,500
Conventional orifice valve
1,000 400 psi upstream
500
0
0 200 400 600 800 1,000 1,20 1,400
Downstream pressure, psi
NOVA valves achieve critical flow with a pressure drop of 10% or less, while conventional orifice valves require an
approximately 40% pressure drop.
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Flow area
The flow area for the 1-in OD BF and B-1 valves is equiva-
lent to a 5⁄16-in [7.9-mm] port.
Operation
Reverse-flow check valves require flow to close.
As the differential pressure across the check dart of the
valve increases, the dart contacts the soft seat and then
the hard seat to form a seal and close the check valve.
CF and J-20 valves (left to right).
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Port sizes
The port sizes available for the 5⁄8-in OD J-50 valves are 1⁄8, 5⁄32, 13⁄64,
and 1⁄4 in [3.2, 3.9, 5.1, and 6.4 mm].
Port sizes are available for the 1-in OD J-40 valves in 1⁄16-in [1.6-
mm] increments from 1⁄8 to 3⁄8 in [3.2 to 9.5 mm].
Port sizes are available for the 11⁄2-in OD J-20 valves in 1⁄16-in
increments from 3⁄16 to 1⁄2 in [4.8 to 12.7 mm].
Operation
In injection-pressure-operated gas lift applications, injection
gas enters the valve and acts on the effective bellows area. As
injection pressure overcomes the precharged nitrogen pressure
in the bellows, the bellows is compressed and lifts the stem tip
off the seat. Injection gas then flows through the seat, past the
reverse-flow check valve, and into the production conduit.
J-40 valve.
J-40 1.000 [25.4] 0.500 - 14 NPT BF, B-1 B, B deflector lug, BR deflector lug
J-20 1.500 [38.1] 0.500 - 14 NPT CF, J-20 C Series
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Port sizes
The port size available for the 5⁄8-in OD JR-50 valves is 3⁄32 in [2.3 mm].
The port sizes available for the 1-in JR-40 OD valves are 1⁄8 and 3⁄16 in
[3.2 and 4.8 mm].
The port sizes available for the 11⁄2-in OD JR-20 valves are 1⁄8, 3⁄16,
and 1⁄4 in [3.2, 4.8, and 6.4 mm].
Operation
In production-pressure-operated gas lift applications, production fluid
enters the valve and acts on the effective bellows area. The production
pressure necessary to compress the bellows of JR-50, JR-40, and JR-20
valves is controlled by precharged nitrogen pressure. As production
pressure overcomes the precharged nitrogen pressure in the bellows or the
preset spring force, the bellows is compressed and lifts the stem tip off the
seat. Injection gas then flows through the seat, past the reverse-flow check
valve, and into the production conduit.
B, B deflector lug,
JR-40 1.000 [25.4] 0.500 - 14 NPT BF, B-1
BR deflector lug
JR-20 1.500 [38.1] 0.500 - 14 NPT CF, J-20 C Series
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The power section of the 11⁄2-in OD CP-2 valves has a flow area equivalent to a
9⁄16-in [14.3-mm] port. The port sizes for the CP-2 pilot section are available in
1⁄16-in increments from 1⁄4 to 1⁄2 in [6.4 to 12.7 mm].
Operation
Injection gas enters the valve pilot section and acts on the effective bellows area.
As injection pressure overcomes the precharged nitrogen pressure in the bellows,
the bellows is compressed and lifts the stem tip off the seat to open the pilot
section. Injection gas then flows through the valve until it overcomes the
preset spring force of the power section. As the power section opens, injection
gas flows through the valve, past the reverse-flow check valve, and into the
production conduit.
CP-2 valve.
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Concrete bases
■■ Stabilize equipment with portable concrete for various applications.
Prime movers
■■ Optimize energy consumption through a large selection of electric motor
and gas engine prime movers.
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Dimensional Data, in
Model A B C E F H I J L M N R T W X AA BB
TM456D-365-120 141.93 144.49 237.99 255.75 313.15 309.21 27.36 95.08 81.10 81.89 23.62 102.95 39.37 46.85 104.02 35.79 63.94
TM456D-305-144 141.93 173.03 237.99 255.75 313.15 321.46 26.77 95.08 57.87 81.89 23.62 131.50 39.37 46.85 104.02 35.79 63.94
TM640D-365-144 118.11 171.65 274.00 287.17 344.65 357.44 26.57 109.84 94.09 81.89 23.62 122.05 41.34 46.85 101.14 50.75 64.33
TM640D-427-144 118.11 171.65 274.00 287.17 344.65 357.44 26.57 109.84 94.09 81.89 23.62 122.05 41.34 46.85 101.14 50.75 64.33
TM640D-365-168 118.11 200.00 274.00 287.17 344.65 368.70 27.17 109.84 69.68 81.89 23.62 150.39 41.34 46.85 101.14 50.75 64.33
TM640D-427-168 118.11 200.00 274.00 287.17 344.65 368.70 27.17 109.84 69.68 81.89 23.62 150.39 41.34 46.85 101.14 50.75 64.33
TM912D-365-168 118.11 200.00 274.00 295.12 352.60 368.70 27.17 109.84 69.68 81.89 23.62 150.39 48.43 46.85 105.12 50.75 65.20
TM912D-427-168 118.11 200.00 274.00 295.12 352.60 368.70 27.17 109.84 69.68 81.89 23.62 150.39 48.43 46.85 105.12 50.75 65.20
8
TM912D-427-192 118.11
7
228.35 274.006 295.12 352.60 379.92
5
27.95 109.844 46.06 86.61 23.62
3
178.74 48.43 2 46.85 105.12 50.75
1
65.20
TM1280-427-192 118.11 228.35 274.00 301.61 352.60 379.92 27.95 109.84 46.06 86.61 23.62 178.74 56.69 46.85 119.29 59.02 63.43
A
H
B
D
I
BB T
C
AA
BOTTOM OF STROKE
C
J
L
N
E W
F R M
B
X
This drawing is the property of Shores Lift Solutions and is loaned to the recipient for his confidential use only. In
consideration of the loan of this drawing, the recipient promises and agrees that it shall not be used in any way
detrimental to the interest of Shores Lift Solutions, that it shall be returned upon request, and that it shall not be
reproduced, copied, loaned or otherwise disposed of, directly or indirectly without the express written consent of
Shores Lift Solutions.
N/A 1:40
STM dim
Reviewer
Approved
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By
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D
B
h
K
H
P R 1,2,3
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The slimhole anchor has a smaller OD than the standard anchor, with large slips and slip protectors. Beveled couplings
prevent sand from getting inside the tool.
Sand diverters can be run with any hollow valve rod pump, insert pump, or tubing pump. Models designed to be
compatible with each of those pump types are shown above, from left to right.
Components of the on-off tool, from left to right: locking pawl with balls, top bushing, body, spring, and bottom latch.
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The carbide insert rod guide comprises (from left to right) a clutch, carbide insert, and body.
BENEFITS
■ Optimizes pump regulation to increase
production and prevent equipment damage
■ Improves efficiency and economics
of operation
■ Reduces travel to the wellsite through
remote monitoring
FEATURES
■ 115 or 230 V AC input supply
(460 V optional)
■ Rugged NEMA 4R polycarbonate enclosure
The RPC provides real-time surface and downhole dynamometer plots.
■ Backlit graphic display and keypad
■ Multiple analog and digital inputs and The rod pump controller (RPC) provides Comprehensive monitoring and
outputs, with four configurable I/O points economical pumpoff control of sucker rod reporting capabilities
■ Comprehensive monitoring and reporting pumping systems. Using sophisticated modeling The RPC provides real-time surface and
to facilitate troubleshooting and control software and a powerful digital downhole dynamometer plots, daily gauging,
signal processor, the RPC computes surface and fault and event logging, a user-configurable data
■ Polished rod load cell, beam position
downhole conditions to best regulate the starting sampler, and more.
inclinometer, optional tubing and casing
and stopping of the pump via a separate motor
pressure sensors Equipped with both web-based and smartphone
controller.
■ Automatic counterbalance check interfaces, the RPC can generate well reports
■ Oil, belt, and gearbox service reminders The RPC provides real-time surface and and dynacards from either interface. Wireless,
downhole dynamometer plots, daily gauging, radio, cellular, and satellite options allow
■ Wired local and remote serial ports, ANSI®
fault and event logging, a user-configurable monitoring at any distance. With optional web-
and Modbus® RTU protocols
data sampler, and more. Displayed data include based telemetry software, users can monitor
■ Bluetooth® interface option, gearbox torque; rod load, position, and velocity; multiple fields simultaneously from virtually
■ MaxStream™ wireless radio option, pump load, position, velocity, fill, and stroke; anywhere in the world. Key parameters can be
cellular and satellite options fluid level; daily fluid production; and pressures. remotely adjusted, eliminating the need for a trip
to the wellsite.
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Sensor-free operation
The system uses a number of unique methods for precisely determining polished
rod and downhole pump position, velocity, and load without requiring external
rod position or load sensors. System variables can be observed through monitor
displays or recorded as time-based graphical plots of motor velocity, motor torque,
pump speed, pump velocity, gearbox torque, rod velocity, rod position, rod load,
pump position, and pump load, as well as dynamometer plots of surface and
downhole conditions.
Pump speed control Various key parameters and event logs can be displayed at the wellsite or accessed remotely.
The UniStar system provides a number of options for controlling pump
speed, including potentiometer adjustments, keypad presets, serial data
Several industry-standard serial protocols are available for communicating
communications, and internal optimization controllers. Single, dual, and triple
with popular programmable controllers, personal computers, or network
speed control options allow pump upstroke, downstroke, and cornering speeds
servers. These protocols include Modbus® RTU, Modbus Plus, ControlNet®, and
to be adjusted independently. The system automatically calculates braking
PROFIBUS®. Optional software is available for monitoring the pumping system
distances for the transition from straight to cornering speeds, as well as points for
using an iPhone® or iPad®. User-programmable reports can be generated using
accelerating out of the corners. In certain applications the motor can be operated
software that connects system parameters to Excel spreadsheets.
at up to twice the base speed at constant power. This allows the overall gear ratio
to be increased, thereby increasing low-speed torque while smoothing gearbox System simulation
torque at high pumping speeds. A pumping system simulator allows actual or hypothetical setup parameters to
be evaluated over a broad range of operating conditions. Simulations can be
Dynacard generation without a load cell run in the field using the UniStar system without powering the motor or on the
A motor torque monitor and pumping unit geometry can be used in place of a
desktop using a well monitor and emulator unit.
load cell to plot surface dynamometer graphs, using either a personal computer,
tablet, or smartphone. The system also estimates downhole pump stroke and
pump flow. Predicted surface and downhole dynamometer graphs are available slb.com/rodlift
for diagnosing well and pump issues on site.
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Artificial Lift
†Thismodel is capable of higher SPM, however 10 strokes per minute is the highest
recommended speed for all HSUs.
6 6
5 5
4 4
3 3
2 2
1 1
0 0
10 [4.5] 20 [9] 30 [13.5] 40 [18] 50 [22.5] 10 [4.5] 20 [9] 30 [13.5] 40 [18] 50 [22.5]
Peak polished rod load, lbm (thousands) [tons] Peak polished rod load, lbm (thousands) [tons]
kudupump.com
■ Dewatering coalbed methane and helical elastomer-lined stator. The stator is run
conventional gas wells into the well on the bottom of the production
tubing, while the rotor is connected to the end Power Unit
■ High-water-cut and sand-cut environments
of the rodstring. The rotor turns eccentrically in PCP Well Manager ™
■ Highly corrosive wells the stator, forming cavities from the intake at
■ Thermal applications the bottom of the pump to the discharge at Centralizer
■ Tolerates high percentage of free gas to spin within the fixed stator, resulting in fluid Anchor
Rotor options
2 3⁄8 in 2 7⁄8 in 3 1⁄2 in 4 in 4 1⁄2 in 4 1⁄2 in Series
[60 mm] [73 mm] [89 mm] [102 mm] [144 mm] [144 mm]
EUE EUE EUE NU NU EUE
All technical specifications are deemed accurate, but situations may arise where additional information may be required. Please contact a KUDU representative for a technical consultation.
†Available in EvenWall.
PCP Specifications
Pump Nominal Capacity at 100 rpm Pump Lift Stator Outside Stator
Series, in [m] Model
at Zero Head, bbl/d [m3/d] Rating, ft [m] Diameter, in [m] Length, ft [m]
2.375 [60] 3 K 600 19 [3] 1,968 [600] 2.795 [71] 2.94 [0.90]
EUE Pin 3 K 1200 19 [3] 3,936 [1,200] 2.795 [71] 5.91 [1.80]
3 K 2400 19 [3] 7,872 [2,400] 2.795 [71] 11.81 [3.60]
6 K 650 38 [6] 2,132 [650] 2.795 [71] 4.28 [1.31]
6 K 1300 38 [6] 4,264 [1,300] 2.795 [71] 8.56 [2.61]
6 K 2000 38 [6] 6,560 [2,000] 2.795 [71] 12.84 [3.92]
6 K 2600 38 [6] 8,528 [2,600] 2.795 [71] 17.13 [5.22]
6 K 3300 38 [6] 10,824 [3,300] 2.795 [71] 21.42 [6.53]
16 K 1200 101 [16] 3,936 [1,200] 2.795 [71] 17.73 [5.40]
16 K 1600 101 [16] 5,248 [1,600] 2.795 [71] 23.64 [7.21]
16 K 2000 101 [16] 6,560 [2,000] 2.795 [71] 29.53 [9.00]
PCP models may vary depending on the location. Additional pump lengths and lifts are available upon request.
Please contact a KUDU representative for specific product offering in your region. Top Tag is available for all pump models. Tough Coat rotors are also available.
kudupump.com
Pad slant installation of all-metal PCPs with driveheads in a SAGD well, Alberta, Canada.
Artificial Lift
kudupump.com
Rodless PCP
downhole assembly.
Motor protector
Permanent
downhole sensors
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be a hyperlink
BENEFITS
■ Eliminates peeling and problems caused
by peeling
■ Prolongs pump run life in corrosive or
abrasive well conditions
■ Maintains PCP efficiency over time
in corrosive environment compared
to chrome
■ Lowers operation costs
■ Provides more environmentally friendly
coating process than chroming
FEATURES
■ Coating material fused with
rotor-based material
Tough Coat PCP testing.
■ Nickel-based coating
BENEFITS The constant elastomer profile works particularly well under swell
■ Uniforms elastomer swell conditions. As the elastomer swells evenly, it enables an accurate, more
and thermal expansion consistent fit between the rotor and stator, improving pump performance.
■ Reduces risk of swelling The reduction in swelling makes this technology suitable for high-API
applications or wherever the problem is presented.
■ Extends pump run life by decreasing
friction and built-up heat Steel tube.
FEATURES Elastomer.
■ Rated up to 194 degF [90 degC]
■ Lower drive power for the same delivery Pump slice. Transversal Longitudinal cross-section.
rate and pressure cross-section.
● Field serviceable
Artificial Lift
uses a three-bearing system, which ensures the thrust bearing is isolated from the radial loads. KUDU's thrust bearing is self-aligning to provide uniform bearing load.
‡Not applicable.
kudupump.com
BENEFITS With improved fluid containment, KUDU power units protect against environmental spillage, and the
■ Eliminates environmental spillage by optional sound attenuation package provides noise control.
containing fluid
Enclosed units
■ Reduces costly shutdowns caused
The enclosed units’ unique airflow design circulates
by overheating
clean, filtered air, eliminating overheating concerns
■ Provides ideal working temperature and costly shutdowns.
for the enclosures
The computerized climate control system monitors
■ Enables noise control
the enclosure’s temperature to ensure it remains
FEATURES optimal and makes adjustments if the temperature
■ Electric or hydraulic powered becomes lower or higher than specified levels.
■ Options for open-skid or enclosed units This feature works particularly well in severely
cold conditions.
■ One power unit able to support
multiple wellsites The enclosed design improves reliability and
■ Compliant with Alberta Energy Regulator delivers longer life by eliminating the environmental KUDU power unit in Sedgewick, SK, Canada
(AER) standards effects, such as snow and dirt, that can wear out
a power unit. The efficient layout provides room Genset configuration
■ Fuel shutoff valve KUDU power units are available for standby
to work inside and add additional components such
■ Tested and proven in temperatures as a gas scrubber or a variable frequency drive. electrical power or preservice power needs.
ranging from –40 degF [–40 degC] to
113 degF [45 degC] Additional options Tandem pump configuration
KUDU power units provide additional features, Each power unit can be fitted with multiple
■ Unique features for enclosed units:
including the following: hydraulic pumps to operate multiple wellhead
● efficient airflow design
drives and compressors.
● automatic climate-control system
Sound attenuation
■ Optional packages: The unit is constructed with sound-insulated walls Heat trace system
● sound attenuation
and a hospital-grade silencer. The KUDU sound The optional system package warms up the flow
● gas scrubber for fuel flexibility package surpasses the AER Noise Control Directive line to ensure better flow and conserves energy. It
● upgraded engine oil filtration for rural locations (35 dBA at 1,312.3 ft [400 m]). includes a centrifugal booster pump, valves, and
and capacity quick connectors.
● genset configuration
Fuel delivery
The unit is connected to supplied fuel hookups Safety features
● tandem pump configuration
for easy use with natural gas or propane. It can ■ Two full-access doors with panic bars comply
● heat trace system
also be fitted with an optional scrubber package with occupational health and safety standards
for fuel flexibility. for both Alberta and Saskatchewan, Canada.
■ 12V lighting provides excellent visibility.
Engine options
■ Each unit is equipped with a fuel shutoff valve
Several engine displacement options ensure
to meet the CSA B149.1 Natural Gas and
that each operation receives the right amount
Propane Installation Code requirements.
of horsepower. Unit engines are available in 4.3-L
GM™, 5.7-L GM, 5.9-L Cummins™, 8.3-L Cummins,
6.2-L Origin™, 8.0-L Origin, and 10.0-L Origin. US
Environmental Protection Agency certified engines
in the Origin line are available for the US market.
Artificial Lift
kudupump.com
● arctic package
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● arctic package
● DLL
Pump Operation Parameters
● speed
(speed and flow)
Artificial Lift
Understand conditions
The Level 3 VFD is the first controller to offer the ability to understand well inflow,
model pumps and systems, calculate pump cavity fillage, and track pump swell and wear.
Rotation sensor
Electric drive
Drivehead
Speed
Modbus (pulses)
RS485
Flow (4 to 20 mA)
Pump
Flowmeter
Hardwired HMI
Ethernet to host
HMI and
data logging
kudupump.com
● production optimization
● target production Slippage test
Well inflow test
● BHP
● DLL
● speed
Achieve gas optimization Data collected from the KUDU advanced controller.
Wellhead instrumentation offers gas flowmeter
with gas optimization production or a water
flowmeter. The advanced HMI provides data
login and memory key download capabilities,
as well as a user-friendly and remotely
accessible configuration.
kudupump.com
FEATURES
■ Availability in 2.875-in [73.02 mm] EUE,
3.5-in [88.9 mm] EUE, and 4-in [101.6mm]
NU thread connections
■ Ability to be reused
■ Anticorrosion coating on body
■ Replaceable drag blocks
KUDU antivibration sub.
■ Various sizes for casing ID ranging from
5.5 in [139.7 mm] to 8.625 in [219.1 mm]
KUDU Antivibration Sub Specifications
with maximum outside diameter (OD) up
to 5.5 in [139.7 mm] Connection, Casing Size, Maximum OD, Length, Standard ID,
in [mm] in [mm] in [mm] in [mm] in [mm]
2.875 [73.02] EUE 5.500 [139.7] 4.35 [110.49] 15.25 [387.4] 2.50 [63.5]
2.875 [73.02] EUE 5.750 [146.1] 4.35 [110.49] 15.25 [387.4] 2.50 [63.5]
2.875 [73.02] EUE 6.625 [168.3] 4.35 [110.49] 15.25 [387.4] 2.50 [63.5]
2.875 [73.02] EUE 7.000 [177.8] 4.35 [110.49] 15.25 [387.4] 2.50 [63.5]
2.875 [73.02] EUE 177.8 [7.000] 5.50 [139.7] 17.00 [431.8] 2.50 [63.5]
2.875 [73.02] EUE 7.625 [193.7] 5.50 [139.7] 17.00 [431.8] 2.50 [63.5]
2.875 [73.02] EUE 8.625 [219.1] 5.50 [139.7] 17.00 [431.8] 2.50 [63.5]
3.5 [88.9] EUE 7.000 [177.8] 5.50 [139.7] 17.00 [431.8] 3.00 [76.2]
3.5 [88.9] EUE 7.625 [193.7] 5.50 [139.7] 17.00 [431.8] 3.00 [76.2]
3.5 [88.9] EUE 8.625 [219.1] 5.50 [139.7] 17.00 [431.8] 3.00 [76.2]
4 [101.6] NU 8.625 [219.1] 5.50 [139.7] 17.00 [431.8] 3.00 [76.2]
kudupump.com
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tempered, stress-relieved tool steel, ■ eccentric motion of the rotor from being
KUDU sucker rod centralizers.
which resists abrasion transmitted to the rodstring, which can be
■ Chromed rod couplings for severe rectified by placing
● one centralizer 12 ft [3.66 m] above
conditions (e.g., high sand)
the rotor head
■ Kevlar-Nylon copolymer-made sleeve ● one centralizer on top of each of the
to resist sand embedment
two full sucker rods.
■ Imperviousness to aromatics and H2S
■ wobble in the rodstring from being
with a temperature rating
transmitted to the polished rod, which
of 212 degF [100 degC]
reduces the life of the seal or stuffing
■ Tubing sizes from 27⁄8 in [73 mm] box and can be solved by placing
to 41⁄2 in [114 mm] ● one centralizer at the bottom
■ Sucker rod sizes from 7⁄8 in [22 mm] of the polished rod
● one centralizer at the bottom
to 11⁄8 in [29 mm]
of the adjacent sucker rod.
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Innovative solutions from start to finish Alternate deployment conceptual and detailed designs
■■ The engineered solutions group is made up of a multidisciplinary team ■■ Designs review possible alternate deployed systems for CT systems,
of petroleum, mechanical, and electrical engineers with extensive ZEiTECS Shuttle rigless ESP deployment system, or wireline.
experience in artificial lift applications and solutions. These technical
experts provide innovative solutions from concept to design and testing. System integrated test
■■ The test ensures proper installation and testing of mechanical integrity,
Feasibility, concept, and front-end engineering design studies operational procedures, and field personnel training.
■■ Superior workflows and software packages enable the selection of the
most viable and economic lift method for a field or well, deployment Engineered completions architecture solution
options, and completions design. ■■ Experts customize specific items to suit any application as required.
Advanced and complex artificial lift designs and optimization Electrical power optimization studies
■■ Operators can create advanced and complex designs for a variety of ■■ Electrical and electronics engineers ensure units have the necessary
applications including subsea, dual ESPs, multizone, viscous fluid power supply for any application and provide guidance in surface
production, multiphase flow simulation, ESP with POD, dual bypass, equipment selection, assessment, integration, and packaging.
dual concentric, multizone commingling, and HPHT wells.
Project management
Completions design and stress analysis ■■ Risk analysis, documentation control, and changes are
■■ Tubular stress analysis verifies the integrity of the completion under the properly managed.
combined tension, compression, burst, and collapse stresses throughout
the life cycle of the well.
● Dual ESPs
● Multizone
● HPHT
Artificial Lift
Project management
Project management is a critical element to ensure on-time, on-scope
service and product delivery. Tools and methodologies are put in place to
ensure that project milestones and desired results are achieved, the most
under different static and dynamic operating conditions. The engineered
efficient resources are utilized, and stakeholder expectations are surpassed.
solutions group uses a TDAS* tubing design and analysis software system
to perform tubular stress analysis of the artificial lift system and its auxiliary Artificial lift well and field production optimization
components to ensure that the ESP completion can be installed, operated, It is an imperative to get the most out of assets in a safe manner to
and retrieved while remaining within the required safety factors. increase overall net worth. Well optimization looks at the system from a
nodal perspective, ensuring each part of the production system, including
Alternate deployment systems
the near-wellbore reservoir, is analyzed and all aspects of the completions
The group reviews various alternative or rigless deployment systems,
are reviewed so the system operates as anticipated.
including coiled tubing, wireline, or the ZEiTECS Shuttle* rigless ESP
replacement system. Proprietary software tools assess the suitability of the
different methods.
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Reservoir analysis
During the well test, different drawdowns could be imposed via an MVD to create the required
pressure transients and meet test objectives, and the artificial lift team has the expertise to obtain
valuable reservoir parameters from any ESP DST and/or TCP test. Every pump shutdown and startup
is an opportunity to evaluate well productivity and obtain reservoir parameters.
slb.com/al
Production
*Mark Lifting Services | Services 178
of Schlumberger Table of Contents Previous page Next page
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ART Center
ESP maintenance services
APPLICATIONS Maintenance, repair, and testing is vital for the performance and longevity of ESP systems.
■ ESP assembly, testing, and maintenance The goal of each assembly, repair, and test (ART) center is to extend run life, ensure maximum
■ Mechanical and electrical repairs reservoir production, and reduce the total cost of ownership of Schlumberger ESP systems
for operators.
■ Fit-for-application ESP system
■ Dismantle, inspection, and failure analysis Global ESP maintenance network
As part of our commitment to provide world-class service, Schlumberger operates a global network
ADVANTAGES of ART centers to keep ESP systems running at peak levels. Each ART center follows a quality control
■ Extends life cycle of ESP system plan developed by Schlumberger engineers to ensure zero artificial lift product defects.
■ Lowers total cost of ownership
From diagnosis through remanufacturing
■ Follows best-in-class QA/QC processes
Expert manufacturing engineers and ESP technicians have decades of experience in the repair and
■ Determines cause of run life failure remanufacturing of ESP components. Each rebuild or refurbishment of a Schlumberger ESP system
■ Reduces downtime with quick turnaround is supported with standardized diagnostic techniques, original Schlumberger parts, and the highest
standards of workmanship. No matter the downhole conditions, ART center technicians can help
optimize production and extend ESP run life throughout the life of the reservoir.
Quick turnaround
Production is critical for operators, and Schlumberger is committed to delivering reliable artificial
lift equipment safely and on-time. Each ART center and regional distribution center maintains the
inventory and equipment needed to minimize production downtime for operators while their ESP
systems are being repaired.
Schlumberger ESP system integration testing is available at ART center locations in Singapore;
Bartlesville, US; and Inverurie, UK. Each system integration test involves assembling the ESP system
within a fully instrumented test well and running the ESP under rigorous test conditions to validate
component functionality and operation.
Current
■
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■ optimum engineering packages for sizing vertical and deviated ● Proper unpackaging of the rods
■ prime movers, surface equipment, lift packages, sucker rods, guides ● Proper cleaning of the pin threads and couplings
if required, sinker bars or guided sinker rods depending on well ■ Running and makeup
conditions, downhole pumps and downhole gas separators ● Proper running of the rods into the derrick
■ in-depth sucker rod, root cause, and failure analysis reports, which ● Proper make-up procedures to achieve manufacturer’s proper
identify the failure mode: fatigue (stress, corrosion, mechanical, etc.), torque displacement
tensile (pulled in two) or manufacturer’s defects; identification by ■ Making up the polished rod correctly
acid spot testing and scale analysis for corrosion type; microstructure ● Correct torque to use in making up the polished rod and polished
analysis and a final report with a recommendation to help avoid rod clamp
repeat failures ● Differences between a sucker rod thread and a polished rod thread
slb.com/rodlift
In-depth analysis and diagnostics DesignRite artificial lift design and optimization software
Artificial lift monitoring systems draw on Schlumberger technology, highly ■■ Simplify the design process of ESP and gas lift systems with intuitive,
systemized processes, and expertise to help you improve current lift system user-friendly workflows.
performance. Real-time data enables operators to gain immediate increases
LiftPro well optimization service
in production and develop plans to optimize underperforming wells. ■■ Optimize production in underperforming artificially lifted wells.
LiftWatcher real-time surveillance service
■■ Achieve round-the-clock surveillance of artificial lift systems, even
in locations where access is difficult or a data acquisition system
is unavailable.
Lift IQ real-time production flow rate analysis service
■■ Identify changes in well or reservoir performance through high-
frequency liquid flow rate and water cut calculations for any brand
of ESP, at any point on the pump curve.
Phoenix xt150 high-temperature ESP monitoring system
■■ Monitor downhole pressure, temperature, current leakage, and
vibration, providing comprehensive data needed to protect ESP system
integrity and optimize well performance.
Phoenix CTS cable-to-surface artificial lift
downhole monitoring system
■■ Acquire pressure, temperature, and vibration measurements in real time
for in-depth identification, diagnostics, and analysis.
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Gauge Specifications
Phoenix System Phoenix CTS System Phoenix CTS System 6000
Length, in [cm] 13.18 [33.48] 13.17 [33.45]
OD, in [cm] 1.125 [2.8575] 1.125 [2.8575]
Material 13% chrome steel 13% chrome steel
Temperature rating, degF [degC] 302 [150] 302 [150]
Pressure rating, psi [kPa] 5,800 [39,990] 7,500 [51,710]
Tested insulation rating, V DC 1,000 1,000
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RUSSIA
Drive frequency, Hz
70 Constant ESP 35
compromised due to high GOR, periods of natural
Motor load, %
120 operation mode 100
60 20 30
flow, limited drawdown pressure, and a Christmas 100
Downtime by 27%
80
50 ESP trips due to low 25
tree configuration that is rarely used with ESPs. 80 15 PIP setpoint
40 20 60
As a result, the operator encountered frequent 60
30 10 15
ESP stops, short operating cycles, excessive motor 40
40
20 10
heating, and increased downtime and production 5 20
20 10 5
deferment.
0 0 0 0 0
Feb 6, 2015 Feb 10, 2015 Feb 14, 2015 Feb 18, 2015 Feb 22, 2015 Feb 26, 2015 Mar 2, 2015
Technologies Feb 8, 2015 Feb 12, 2015 Feb 16, 2015 Feb 20, 2015 Feb 24, 2015 Feb 28, 2015
TECH REPORT
COLOMBIA
CARACARA SUR
Cepsa
installed ESPs were designed based on predicted 0 simulator to optimize electric cost for the
Well 1 Well 2 Well 3
reservoir and production conditions. However, at ESPs, which resulted in a 16% monthly
the current stage of production, the ESPs were reduction in electric cost in the field test
USD 6,951 executed in three wells, the equivalent of
encountering 90% water cut with motor load of less Total economic
USD 43,443
than 45%, which made them inefficient and expensive savings per month USD 79,000 per year. Once introduced to the
to run. USD 36,492 remaining wells, total savings are expected
to reach USD 480,000. This optimization
Technologies enabled Cepsa to reinvest these expenses in
■ LiftWatcher* real-time surveillance service other operational areas and improve overall
■ DesignPro* ESP design software electrical stability and infrastructure.
■ PIPESIM* steady-state multiphase flow simulator
DesignRite software with gas lift design mode helps engineers control the design of multiple types of gas lift systems.
slb.com/designrite
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