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19.4 Which of the following rolling mill types are Answer. (a) and (c).
associated with relatively small diameter rolls
incontact with the work (two correct answers): (a)
incontact with the work (two correct answers): (a)
cluster mill, (b) continuous rolling mill, (c)four-high
mill, (d) reversing mill, and (e) three-high
configuration?
19.5 Production of pipes and tubes is associated Answer. (a), (e), and (f).
with which of the following bulk deformation
processes(three correct answers): (a) extrusion, (b)
hobbing, (c) ring rolling, (d) roll forging, (e) roll
piercing,(f) tube sinking, and (g) upsetting?
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18.5 HotAND
working2of
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metals refers to which one of Answer. (d).
MAKE IT
theHAPPEN
following temperature regions relative to
18.5 Hot working of metals refers to which one of
the following temperature regions relative to
themelting point of the given metal on an absolute Answer. (d).
temperature scale: (a) room temperature, (b)
0.2Tm,(c) 0.4Tm, or (d) 0.6Tm?
Answer. (b).
ME 383 Test 1_Metal Casting 8 terms bahurst0502
In a sand casting mold, the V/A ratio of the riser Answer. (b)
should be which one of the following relative to
the V/A ratio of the casting itself? (a) equal, (b)
greater, or (c) smaller.
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Metal casting processes 23 terms stephen_smith7
a 11.2 In sand casting, the volumetric size of the pattern is (a) bigger than, (b) same size as, or (c) smaller
than the cast part?
c 11.3 Silica sand has which one of the following compositions: (a) Al2O3, (b) SiO, (c) SiO2, or (d) SiSO4?
b 11.4 For which one of the following reasons is a green mold named: (a) green is the color of the mold,
(b) moisture is contained in the mold, (c) the mold is cured, or (d) the mold is dry?
d 11.5 Given that Wm = weight of the molten metal displaced by a core and Wc = weight of the core, the
buoyancy force is which one of the following: (a) downward force = Wm + Wc, (b) downward force =
Wm - Wc, (c) upward force = Wm + Wc, or (d) upward force = Wm - Wc?
c,e,f,h 11.6 Which of the following casting processes are expendable mold operations (four correct answers):
(a) centrifugal casting, (b) die casting, (c) investment casting, (d) low pressure casting, (e) sand
casting, (f) shell molding, (g) slush casting, and (h) vacuum molding?
b 11.7 Shell molding is best described by which one of the following: (a) casting operation in which the
molten metal has been poured out after a thin shell has been solidified in the mold, (b) casting
process in which the mold is a thin shell of sand bonded by a thermosetting resin, (c) sand-casting
operation in which the pattern is a shell rather than a solid form, or (d) casting operation used to make
artificial sea shells?
a 11.8 The expanded polystyrene casting process uses a mold of sand packed around a polystyrene
foam pattern that vaporizes when the molten metal is poured into the mold: (a) true or (b) false?
e 11.9 Investment casting is also known by which one of the following names: (a) fast-payback molding,
(b) full-mold process, (c) lost-foam process, (d) lost-pattern process, or (e) lost-wax process?
b 11.10 In plaster mold casting, the mold is made of which one of the following materials: (a) Al2O3, (b)
CaSO4-H2O, (c) SiC, or (d) SiO2?
a 11.11 The Antioch process is similar to plaster-mold casting but uses a mixture of sand and plaster to
make the mold: (a) true or (b) false?
b 11.12 Which of the following qualifies as a precision-casting process (two correct answers): (a) ingot
casting, (b) investment casting, (c) plaster-mold casting, (d) sand casting, and (e) shell molding?
a,b,d 11.13 Which of the following are metals commonly cast in permanent mold casting (three best
answers): (a) aluminum, (b) brass, (c) gold, (d) magnesium, (e) nickel, (f) steel, and (g) tungsten?
a,e 11.14 Which of the following casting processes are permanent mold operations (two correct answers):
(a) centrifugal casting, (b) expanded polystyrene process, (c) sand casting, (d) shell molding, (e) slush
a 11.15 In hot-chamber die-casting machines, molten metal is poured into an unheated chamber from an
external melting container, and a piston is used to inject the metal under high pressure into the die
cavity: (a) true or (b) false?
a,d,f 11.16 Which of the following metals would typically be used in die casting (three best answers): (a)
aluminum, (b) cast iron, (c) steel, (d) tin, (e) tungsten, and (f) zinc?
a,b,d,f 11.17 Which of the following are advantages of die casting over sand casting (four best answers): (a)
better surface finish, (b) closer tolerances, (c) higher melting temperature metals can be cast, (d)
higher production rates, (e) larger parts can be cast, and (f) mold can be reused?
b,d 11.18 Which of the following names are applied to a process in which a molten metal is poured into a
heated lower die, and the upper die is closed to create the mold cavity only after solidification begins
(two correct answers): (a) liquid-metal casting, (b) liquid-metal forging, (c) rheocasting, (d) squeeze
casting, or (e) thixocasting?
c 11.19 Which one of the following is the name of the casting process in which molten metal is poured
into a rotating mold to produce a tubular part: (a) centrifuge casting, (b) semicentrifugal casting, or
(c) true centrifugal casting?
b 11.20 Cupolas are furnaces used to melt which of the following metals (one best answer): (a) aluminum,
(b) cast iron, (c) steel, or (d) zinc?
c 11.21 A misrun is which one of the following defects in casting: (a) globules of metal becoming
entrapped in the casting, (b) metal is not properly poured into the downsprue, (c) metal solidifies
before filling the cavity, (d) microporosity, and (e) "pipe" formation?
c 11.22 An irregularity in the surface of the casting caused by erosion of the sand during pouring is
called which one of the following sand casting defects: (a) penetration, (b) sand blow, (c) sand wash,
or (d) scabs?
c 11.23 Which one of the following casting metals is most important commercially: (a) aluminum and its
alloys, (b) bronze, (c) cast iron, (d) cast steel, or (e) zinc alloys?
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CH 10-11 (Metal Casting) Ch 11 Manufacturing