Professional Documents
Culture Documents
F1 = nominal force at 20 °C (this is the pressure figure normally used when specifying
the gas spring)
F2 = force in the complete extended position
1 The progression (the slope of the force line in the
Gas Springs (Push Type) Gas Springs (Pull Type) diagrams above) is due to the reduction of the internal
Type 1 Progression 2 Friction FR Type 1 Progression 2 Friction FR gas volume as the piston rod moves from its initial position
approx. % approx. in N approx. % approx. in N to its fully stroked position. The approx. progression values
GS-8 28 10 GZ-15 23 55 - 140 given above for standard springs can be altered on request.
GS-10 20 10 GZ-19 10 20 - 40 Effect of temperature: The nominal F1 figure is given at
GS-12 25 20 GZ-28 20 100 - 200 20 °C. An increase of 10 °C will increase force by 3.4 %.
GS-15 27 20 GZ-40 40 Filling tolerance on F1 force: -20 N to +40 N
GS-19 36 - 42 3 30 or 5 % to 7 %
GS-22 39 - 50 3 30 2 Depending on the filling force.
GS-28 60 - 95 3 40 3 Depending on the stroke.
GS-40 47 - 53 3 50
GS-70 25 50
Service Life
Filling tolerance: -20 N to +40 N or 5 % to 7 % ACE gas springs are maintenance-free. DO NOT oil or grease the piston
Effect of temperature: An increase in temperature of each 10 °C rod!
Issue 6.2011 Specifications subject to change
will increase force by approx. 3.4 %. The piston rod must be protected from any hits, scratches or dirt and
Temperature range: -20 °C to +80 °C (special seals from -45 °C especially paint. Damage to the surface finish of the piston rod will
to 200 °C) destroy the sealing system and cause loss of pressure. The outer body
must not be deformed or mechanically damaged.
Mounting: The gas springs should ideally be installed with the piston
rod pointing downwards to use the end damping during the extension ACE gas springs can be stored in any position. Experience has shown
stroke to smoothly decelerate the motion of the gas spring. Some ACE that long storage periods do not result in loss of pressure. However you
gas springs have a uniquely designed front bearing with an integrated may experience some “stiction” requiring a higher effort to move the gas
grease chamber allowing the gas spring to be mounted and operated in spring for the first time after a long storage period.
any position if required. Generally, ACE gas springs are tested to 70 000 to 100 000 complete
162 When fitting the gas springs ensure that the stroke is fully strokes. This is equivalent to the seal lifetime (depending on model size)
to a distance travelled of 2 km up to 10 km. During these tests the gas
extended (GZ type fully compressed), this makes assembly and
disassembly much easier. Support the moving mass/flap during spring must not lose more than 5 % of its pressure. Depending upon the
assembly or disassembly to prevent accidents. To avoid twisting application and operating environment, the service life of these gas
or side loading, it is recommended that ball joints or other pivoted springs may be much longer. In practise 500 000 strokes or more have
mounting attachments are used. The mounting attachments must been achieved on some applications.
always be securely tightened onto the threaded studs of the gas spring. Lifetime for traction gas spring see pages 189 to 197.
162 Automation Control Equipment Pvt. Ltd · Kaydon House · Chennai - 600056 · Tel. +91(0)-44-24768484 · Fax +91(0)-44-24766811/911
E-Mail: info@acecontrols.in
Industrial Gas Springs
Adjustment Instructions Valve, Filling Kit
GS GZ Adjustment Instruction
1. Hold gas spring piston rod down.
2. Remove any fitting attached to the body end of the gas spring
(GZ-19 to GZ-40 version the piston rod).
3. Insert adjuster knob on thread end on the cylinder body (on GZ-19
to GZ-40 version thread end on the piston rod). When resistance is
felt, proceed slowly and with caution. This opens the valve and you
can hear the nitrogen escaping and reducing pressure. Turn back the
adjusting knob immediately, to avoid too much nitrogen being
discharged.
4. After adjustment, remove the adjuster knob, mount the end fittings
and test the gas spring in your application. If necessary repeat the
procedure.
If you use 2 gas springs in parallel, both gas springs should have the
same force to avoid bending forces or side load on the application. If
necessary return to ACE to refill both gas springs to the same (average)
force. If too much nitrogen is discharged, the units can be returned to
ACE for re-gassing.
The ACE gas spring refilling kit offers you the opportunity to fill gas
springs on location or adapt them individually. The refilling kit is equipped
with all the parts you need to fill gas springs. Very precise filling of the
gas springs is possible using the digital manometer. The table for
determining the filling pressure of the gas springs is included with the
case. The only thing missing from the delivery is the nitrogen.
The refilling kit contains all filling bells and adjuster knobs for the current
ACE gas spring range.
“Independence and
flexibility !”
Issue 6.2011 Specifications subject to change
The refilling kit suits 200 bar nitrogen bottles with a thread of
W24,32x1/14" (German standard). Other connections are available
upon request.
Gas springs filled with the refilling kit must be measured on a calibrated
measurement system by ACE for repeat production.
163
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Industrial Gas Springs
Calculation and Safety Instructions
Calculation
Safety Instructions
Gas springs are filled with pure nitrogen gas. Nitrogen is an inert gas Gas springs should not be exposed to tilting or side load forces during
that does not burn or explode and is not poisonous. operation or whilst static (this can cause bending of the piston rod or
Please note!: the internal pressure of gas springs can be up to early wear).
300 bar. Do not attempt to open or modify them. Gas springs are maintenance-free. Do not grease or oil the piston
ACE gas springs will operate in surrounding temperatures from -20 °C rod.
to +80 °C. We can equip our springs with special seals to withstand The piston rod must not be painted and should be protected against
temperatures as low as -45 °C or as high as +200 °C. Gas springs should shocks, scratches and dirt. The cylinder should not be deformed as such
not be placed over heat or in open fire! damage would destroy the sealing system.
Disposal/Recycling: Gas Springs consist mostly of metal and the ACE gas springs can be stored in any position. Pressure lost through
metal could be recycled, but first the gas pressure must be removed. long storage is not to be expected. There are no known negative values,
Please ask for our disposal recommendations which advise how to but there may be a sticking effect the first time you compress a spring.
depressurize the gas springs and make them safe to recycle. This may require a higher initial force to operate the gas spring for the
All gas springs are marked with the part number, the production date first time (initial breakaway force).
Issue 6.2011 Specifications subject to change
and a warning sign “Do not open high pressure”. We are not responsible The tolerance for the installation length is generally deemed to be
for any damages of any kind that arises due to goods that are not ± 2 mm. If very high demands are placed on durability and stability,
marked accordingly. please avoid the combination of small diameter + long stroke + high
Gas springs should be installed with the piston rod downwards. This force.
position ensures best damping quality. Only ACE gas springs include The filling tolerance is -20 N to 40 N or 5% to 7 %.
an integrated grease chamber which allows for alternative
mounting opportunities.
164
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Industrial Gas Springs
Calculation Formulae
Sketch: Comments
Sender
Company
Issue 6.2011 Specifications subject to change
Address
Internet
Dept.
Name
Telephone Fax
Please copy, complete and fax to ACE:
Fax +91(0)-44-24766811/911 E-Mail
165
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Industrial Gas Springs GS-8 to GS-70 (Push Type)
Bearing Bush
Piston Rod
lifetime. On the extension stroke of the gas spring, for example when
opening a car tailgate, the nitrogen gas flows through the metering ori-
fice in the piston to provide a controlled opening speed and the oil zone
provides damping at the fully open position to avoid impact damage.
The gas spring should be mounted “rod down” for this damping to be
effective. On closing the tailgate the
gas spring helps support the weight.
The metering orifice controls the
extension and compression velocities
of the gas spring.
166 Operating fluid: Nitrogen gas
and oil
Mounting: In any position
Operating temperature range:
-20 °C to 80 °C
On request: Without damping,
extended length damping, special
force curves, , special lengths,
166 alternative end fittings.
Industrial Gas Springs GS-8 (Push Type)
Extension Forces 10 N to 100 N
(when Piston Rod Compressed up to 130 N)
Radius 8 Ø3 Ø8 8
R4 Stroke
12 L+/- 2 mm extended 12
G3,5 Ø 13
Ø8
Ball Socket G3,5
max. force 370 N
4
Ø8
6 18
18
Rod Shroud
W3,5-8 Ø 11
5
L = Stroke + 10
Adjuster Knob U3,5
See page 163.
GS-8
Issue 6.2011 Specifications subject to change
Technical Data
On request: Without damping, extended length damping, special force
curves, special lengths, alternative end fittings.
Available force range F1 at 20 °C: 10 N to 100 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
End position damping length: Approx. 5 mm
Material: Body: Black coated steel. Piston rod: Stainless steel
(1.4305). End fittings: Zinc plated steel.
For mounting Progression: Approx. 28 %, F2 max. 130 N
accessories
see page 199.
167
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Industrial Gas Springs GS-10 (Push Type)
Extension Forces 10 N to 100 N
(when Piston Rod Compressed up to 120 N)
Radius 8 Ø3 Ø 10 8
R4 Stroke
12 L+/- 2 mm extended 12
4
Ø8
6 18
18
Rod Shroud
W3,5-10 Ø 13
5
L = Stroke + 10
Adjuster Knob U3,5
See page 163.
GS-10
Issue 6.2011 Specifications subject to change
Technical Data
On request: Without damping, extended length damping, special force
curves, special lengths, alternative end fittings.
Available force range F1 at 20 °C: 10 N to 100 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
168 End position damping length: Approx. 5 mm
Material: Body: Black coated steel. Piston rod: Stainless steel
(1.4305). End fittings: Zinc plated steel.
For mounting Progression: Approx. 20 %, F2 max. 120 N
accessories
see page 199.
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Industrial Gas Springs GS-12 (Push Type)
Extension Forces 10 N to 180 N
(when Piston Rod Compressed up to 225 N)
Radius 8 Ø4 Ø 12 8
R4 Stroke
12 L+/- 2 mm extended 12
4
Ø8
6 18
18
Rod Shroud
W3,5-12 Ø 15.6
5
L = Stroke + 10
Adjuster Knob U3,5
See page 163.
GS-12
Issue 6.2011 Specifications subject to change
Technical Data
On request: Without damping, extended length damping, special force
curves, special lengths, alternative end fittings.
Available force range F1 at 20 °C: 10 N to 180 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
End position damping length: Approx. 10 mm
Material: Body: Black coated steel. Piston rod: Stainless steel
For mounting (1.4305). End fittings: Zinc plated steel.
accessories Progression: Approx. 25 %, F2 max. 225 N
see page 199.
169
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Industrial Gas Springs GS-15 (Push Type)
Extension Forces 40 N to 400 N
(when Piston Rod Compressed up to 500 N)
A5 Eye A5
max. force 800 N
Radius 10 Ø6 Ø 15.6 10
R5 Stroke
16 L+/- 2 mm extended 16
D5
Ø5
Clevis Fork D5
max. force 800 N
Ordering Example GS-15-150-AC-150
10 5
Type (Push Type)
10
Body Ø (15.6 mm)
6 20 Stroke (150 mm) 20
E5 24°
Ø6
Ø 10
Ø 13 Piston Rod End Fitting A5 Swivel Eye E5
4.5 Body End Fitting C5 max. force 800 N
Nominal Force F1 150 N
6
10
20 28 28
G5
Ø 13
Ø8 Ball Socket G5
max. force 500 N
4.5
Ø8
12 22
22
Rod Shroud
W5-15 Ø 19
5
L = Stroke + 20
Adjuster Knob U5
See page 163. Issue 6.2011 Specifications subject to change
GS-15
Technical Data
On request: Without damping, increased damping action at end of
travel, special force curves, special lengths, strokes, alternative end
fittings, wiper, stainless steel (see pages 179 to 186).
Available force range F1 at 20 °C: 40 N to 400 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
170 advantage of the built-in end position damping.
End position damping length: Approx. 10 mm
Material: Body: Black coated steel. Piston rod: With wear-resistant
For mounting coating. End fittings: Zinc plated steel.
accessories Progression: Approx. 27 %, F2 max. 500 N
see page 199.
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E-Mail: info@acecontrols.in
Industrial Gas Springs GS-19 (Push Type)
Extension Forces 50 N to 700 N
(when Piston Rod Compressed up to 995 N)
A8 Eye A8
max. force 3000 N
Radius 14 Ø8 Ø 19 14
R7 Stroke
20 L+/- 2 mm extended 20
D8
Ø8 Type (Push Type) Clevis Fork D8
Body Ø (19 mm) max. force 3000 N
16 8 Stroke (150 mm)
Piston Rod End Fitting A8
16 Body End Fitting C8
10 32 Nominal Force F1 600 N 32
E8 24°
Ø8
Ø 12
Ø 16
Swivel Eye E8
6 The end fittings are interchangeable. max. force 3000 N
F8 M8x1.25
45°
AF15 Ø 12
Inline Ball Joint F8
max. force 1200 N
12
22 31 31
G8
Ø 20
Ø 13 Ball Socket G8
max. force 1200 N
6
Ø 13
15 30
30
Rod Shroud
W8-19 Ø 23
10
L = Stroke + 30
Adjuster Knob U8
See page 163.
Issue 6.2011 Specifications subject to change
GS-19
Technical Data
On request: Without damping, standard length damping, special force
curves, special lengths, alternative end fittings, wiper, stainless steel
(see pages 179 to 186).
Available force range F1 at 20 °C: 50 N to 700 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
End position damping length: Strong end position damping approx.
20 to 60 mm (depending on the stroke) and slow extension speed.
For mounting Material: Body: Black coated steel. Piston rod: With wear-resistant
accessories coating. End fittings: Zinc plated steel.
see page 200. Progression: Approx. 36 % to 42 %, F2 max. 995 N
171
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Industrial Gas Springs GS-22 (Push Type)
Extension Forces 80 N to 1300 N
(when Piston Rod Compressed up to 1950 N)
A8 Eye A8
max. force 3000 N
Radius 14 Ø 10 Ø 23 14
R7 Stroke
20 L+/- 2 mm extended 20
D8
Ø8 GS-22-500
GS-22-550
500
550
1 064
1 164
Clevis Fork D8
max. force 3000 N
GS-22-600 600 1 264
16 8 GS-22-650 650 1 364
GS-22-700 700 1 464
16
10 32 32
Ordering Example GS-22-150-AE-800
E8 24°
Ø8
Ø 12
Ø 16
Swivel Eye E8
6 Type (Push Type) max. force 3000 N
Body Ø (23 mm)
8
Stroke (150 mm)
13 16 Piston Rod End Fitting A8 36
36
12 Body End Fitting E8
F8 M8x1.25 AF15
Ø12 Nominal Force F1 800 N Inline Ball Joint F8
45° max. force 1200 N
G8 Ø 20
Ø 13 Ball Socket G8
max. force 1200 N
6
Ø 13 15 30
30
Rod Shroud
W8-22 Ø 28
10
L = Stroke + 30
Adjuster Knob U8
See page 163. Issue 6.2011 Specifications subject to change
GS-22
Technical Data
On request: Without damping, standard length damping, special force
curves, special lengths, alternative end fittings, wiper, stainless steel
(see pages 179 to 186).
Available force range F1 at 20 °C: 80 N to 1300 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
172 advantage of the built-in end position damping.
End position damping length: Strong end position damping approx.
20 to 70 mm (depending on the stroke) and slow extension speed.
For mounting Material: Body: Black coated steel. Piston rod: With wear-resistant
accessories coating. End fittings: Zinc plated steel.
see page 200. Progression: Approx. 39 % to 50 %, F2 max. 1950 N
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Industrial Gas Springs GS-28 (Push Type)
Extension Forces 150 N to 2500 N
(when Piston Rod Compressed up to 4875 N)
Radius 17 Ø 14 Ø 28 17
R9 Stroke
25 L+/- 2 mm extended 25
Rod Shroud
W10-28 Ø 32
12
L = Stroke + 40
Adjuster Knob U10
See page 163.
GS-28
Issue 6.2011 Specifications subject to change
Technical Data
On request: Without damping, standard length damping, special force
curves, special lengths, alternative end fittings, wiper, stainless steel
(see pages 179 to 186).
Available force range F1 at 20 °C: 150 N to 2500 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
For mounting End position damping length: Strong end position damping approx.
accessories 30 to 70 mm (depending on the stroke) and slow extension speed.
see page 200. Material: Body: Black coated steel. Piston rod: With wear-resistant
coating. End fittings: Zinc plated steel.
Progression: Approx. 60 % to 95 %, F2 max. 4875 N
173
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Industrial Gas Springs GS-40 (Push Type)
Extension Forces 500 N to 5000 N
(when Piston Rod Compressed up to 7650 N)
Radius 21 Ø 20 Ø 40 21
R12.5 Stroke
40 L+/- 2 mm extended 40
18
The end fittings are interchangeable.
30 57
18 57 For mounting accessories see page 201.
F14M14x1.5 AF22 Inline Ball Joint F14
30° AF24
max. force 3200 N
18
40 56 56
Rod Shroud
W14-40 Ø 45
15
L = Stroke + 40
Adjuster Knob U14
See page 163.
GS-40
Issue 6.2011 Specifications subject to change
Technical Data
On request: Without damping, standard length damping, special force
curves, special lengths, alternative end fittings, wiper, stainless steel
(see pages 179 to 186).
Available force range F1 at 20 °C: 500 N to 5000 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
174 advantage of the built-in end position damping.
End position damping length: Strong end position damping approx.
30 to 70 mm (depending on the stroke) and slow extension speed.
For mounting
accessories Material: Body: Black coated steel. Piston rod: With wear-resistant
see page 201. coating. End fittings: Zinc plated steel.
Progression: Approx. 47 % to 53 %, F2 max. 7650 N
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Industrial Gas Springs GS-70 (Push Type)
Extension Forces 2000 N to 13 000 N
(when Piston Rod Compressed up to 16 250 N)
Dimensions
Type Stroke L
mm extended
GS-70-100 100 320
GS-70-200 200 520
D24 Ø 25 GS-70-300 300 720 Clevis Fork D24
GS-70-400 400 920 max. force 50 000 N
GS-70-500 500 1 120
50 25 GS-70-600 600 1 320
GS-70-700 700 1 520
GS-70-800 800 1 720
50
32 100 100
Ordering Example GS-70-200-EE-8000
Type (Push Type)
Body Ø (70 mm)
Stroke (200 mm)
Piston Rod End Fitting E24
E24 30° Ø 34
Ø 42 Body End Fitting E24 Swivel Eye E24
max. force 50 000 N
Ø 25 22 Nominal Force F1 8000 N
31 The end fittings are interchangeable.
30 40
For mounting accessories see page 201.
94 94
30 Standard gas spring with valve.
Rod Shroud
W24-70 Ø 80
L = Stroke + 130
GS-70
Issue 6.2011 Specifications subject to change
Technical Data
On request: Without damping, extended length damping, special force
curves, special lengths, alternative end fittings, wiper, stainless steel.
Available force range F1 at 20 °C: 2000 N to 13 000 N
Mounting: In any position
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
For mounting End position damping length: Approx. 10 mm
accessories Material: Body: Black coated steel or zinc plated steel. Piston rod: Hard
see page 201. chrome plated. End fittings: Zinc plated steel.
Progression: Approx. 25 %, F2 max. 16 250 N
175
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Tandem Gas Springs GST-40
NEW
heavy flaps and hoods with a large opening
angle. These are characterised by a high initial
Gas Valve
force and low end force. The tandem gas
springs have two pressure tubes with different
extension forces and progression curves, and
are therefore able to cover two force ranges. Filled with
The tandem gas springs are designed High Pressure
specifically for your application. The force Nitrogen Gas
ranges are matched exactly to each other and Precision Steel Tube
adjusted to the required application dynamics.
Tandem gas springs are maintenance-free and Metering Orifice for
ready to install. The comprehensive range of Controlled Extension and
Compression Velocities
fitting parts ensures easy installation.
Oil Zone for End
Position Damping
Integral Grease Chamber
for Increased Lifetime
Main Bearing
Radius
21 Body A Body B 21
R12.5 Ø 40 Stroke A Stroke B Ø 40
40 L +/- 2 mm extended 40
D14 Ø 14
GST-40-70-250
GST-40-70-300
70
70
250
300
825
925
Clevis Fork D14
max. force 10 000 N
GST-40-70-350 70 350 1 025
27 GST-40-70-400 70 400 1 125
14
GST-40
A14
D14
Issue 6.2011 Specifications subject to change
Technical Data
E14
ME14 On request: Without damping, standard length damping, special force
ND14 curves, special lengths, alternative end fittings, wiper.
Available force range F1 at 20 °C: 300 N to 5000 N
ME14 Mounting: According to calculation. Please adopt the mounting points
determined by ACE.
For mounting End position damping length: Strong end position damping approx.
accessories 30 to 70 mm (depending on the stroke) and slow extension speed.
see page 201.
Material: Piston rod: Hard chrome plated. Bodies and accessories:
Zinc plated steel.
Progression: According to calculation relating to your application.
177
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Stainless Steel Industrial Gas Springs (Push Type)
NEW
(when Piston Rod Compressed up to 130 N)
18
Type (Push Type)
10 18
M4x0.7 Body Ø (8 mm)
36° Stroke (30 mm)
Piston Rod End Fitting A3,5-V4A Clevis Fork
D3,5-V4A Body End Fitting C3,5-V4A
Ø4
Nominal Force F1 30 N
D3,5-V4A
max. force 370 N
Indicated by K.-No. on delivery
8 4
The end fittings are interchangeable.
8 For mounting accessories see page 202.
5 16 16
4
Ø 8
6 18
18
Rod Shroud
W3,5-8-V4A Ø 11
5
L = Stroke + 10
Adjuster Knob U3,5
See page 163.
Issue 6.2011 Specifications subject to change
GS-8-V4A
Technical Data
A3,5-V4A
On request: Without damping, increased end position damping, special
C3,5-V4A
force curves, special end fittings.
D3,5-V4A Available force range F1 at 20 °C: 25 N to 100 N
G3,5-V4A Mounting: In any position
NA3,5-V4A
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
OA3,5-V4A A3,5-V4A
NG3,5-V4A
End position damping length: approx. 5 mm
Material: Piston rod, body and end fittings: Material 1.4404/1.4571,
For mounting AISI 316L/316Ti (V4A).
OG3,5-V4A
accessories Progression: approx. 27 %, F2 max. 130 N
see page 202. 179
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Stainless Steel Gas Springs GS-10-V4A (Push Type)
Extension Forces 30 N to 100 N
NEW
(when Piston Rod Compressed up to 115 N)
18
Type (Push Type)
10 18
M4x0.7 Body Ø (10 mm)
36° Stroke (30 mm)
Piston Rod End Fitting A3,5-V4A
D3,5-V4A Body End Fitting C3,5-V4A
Clevis Fork
Ø4
Nominal Force F1 30 N
D3,5-V4A
max. force 370 N
Indicated by K.-No. on delivery
8 4
The end fittings are interchangeable.
8 For mounting accessories see page 202.
5 16 16
4
Ø 8
6 18
18
Rod Shroud
W3,5-10-V4A
Ø 13
5
L = Stroke + 10
Adjuster Knob U3,5
See page 163.
Issue 6.2011 Specifications subject to change
GS-10-V4A
A3,5-V4A
Technical Data
C3,5-V4A
On request: Without damping, increased end position damping, special
D3,5-V4A force curves, special end fittings.
G3,5-V4A Available force range F1 at 20 °C: 30 N to 100 N
NA3,5-V4A
Mounting: In any position
180 OA3,5-V4A A3,5-V4A
Advice: We recommend mounting with piston rod downwards to take
advantage of the built-in end position damping.
NG3,5-V4A
End position damping length: approx. 5 mm
For mounting Material: Piston rod, body and end fittings: Material 1.4404/1.4571,
OG3,5-V4A
accessories AISI 316L/316Ti (V4A).
see page 202. Progression: approx. 12 %, F2 max. 115 N
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Stainless Steel Gas Springs GS-12-V4A (Push Type)
Extension Forces 25 N to 200 N
NEW
(when Piston Rod Compressed up to 235 N)
10 18 18
M4x0.7 Ordering Example GS-12-100-AA-30-V4A
36°
Type (Push Type)
D3,5-V4A Body Ø (12 mm) Clevis Fork
Ø4 Stroke (100 mm) D3,5-V4A
Piston Rod End Fitting A3,5-V4A max. force 370 N
8
Body End Fitting A3,5-V4A
4
Nominal Force F1 30 N
8
Indicated by K.-No. on delivery
5 16 16
The end fittings are interchangeable.
For mounting accessories see page 202.
G3,5-V4A Ø 13
Ball Socket
Ø8 G3,5-V4A
max. force 370 N
4
Ø 8
6 18
18
Rod Shroud
W3,5-12-V4A
Ø 15.5
5
L = Stroke + 10
Adjuster Knob U3,5
See page 163.
Issue 6.2011 Specifications subject to change
GS-12-V4A
A3,5-V4A
Technical Data
C3,5-V4A
On request: Without damping, increased end position damping, special
D3,5-V4A
force curves, special end fittings.
G3,5-V4A
NA3,5-V4A Available force range F1 at 20 °C: 25 N to 200 N
Mounting: In any position
OA3,5-V4A A3,5-V4A Advice: We recommend mounting with piston rod downwards to take
NG3,5-V4A advantage of the built-in end position damping.
End position damping length: approx. 10 mm
OG3,5-V4A For mounting Material: Piston rod, body and end fittings: Material 1.4404/1.4571,
accessories AISI 316L/316Ti (V4A).
see page 202. Progression: approx. 18 %, F2 max. 235 N
181
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Stainless Steel Gas Springs GS-15-VA (Push Type)
Extension Forces 40 N to 400 N
(when Piston Rod Compressed up to 490 N)
10 22 22
M5x0.8 Ordering Example GS-15-150-AC-150-VA
36°
Type (Push Type)
D5-VA Ø5
Body Ø (15.6 mm) Clevis Fork D5-VA
Stroke (150 mm) max. force 490 N
Piston Rod End Fitting A5-VA
14 10 5 Body End Fitting C5-VA
Nominal Force F1 150 N
10 Indicated by K.-No. on delivery
6 20 20
E5-VA24° Ø 13
The end fittings are interchangeable. Swivel Eye E5-VA
Ø 10 Strokes also available up to 300 mm.
Ø5 max. force 490 N
4.5 For mounting accessories see page 202.
8
12 12 27
10 27
G5-VA Ø 13
Ø8
Ball Socket G5-VA
max. force 430 N
4.5
Ø 8
12 22
22
Rod Shroud
W5-15-VA Ø 19
7
L = Stroke + 20
Adjuster Knob U5
See page 163. Issue 6.2011 Specifications subject to change
GS-15-VA
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Stainless Steel Gas Springs GS-19-VA (Push Type)
Extension Forces 50 N to 700 N
(when Piston Rod Compressed up to 910 N)
12
13 16 36
12 36
G8-VA Ø 20
Ø 13
Ball Socket G8-VA
max. force 1140 N
6
Ø 13
15 30
30
Rod Shroud
W8-19-VA Ø 23
10
L = Stroke + 30
Adjuster Knob U8
See page 163.
Issue 6.2011 Specifications subject to change
GS-19-VA
G8-VA Ø 20
Ø 13
Ball Socket G8-VA
max. force 1140 N
6
Ø 13
15 30
30
Rod Shroud
W8-22-VA Ø 28
10
L = Stroke + 30
Adjuster Knob U8
See page 163. Issue 6.2011 Specifications subject to change
GS-22-VA
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Stainless Steel Gas Springs GS-28-VA (Push Type)
Extension Forces 150 N to 2500 N
(when Piston Rod Compressed up to 3800 N)
26.5 20
Type (Push Type)
10
Body Ø (28 mm)
Stroke (150 mm)
20
12 40 Piston Rod End Fitting E10-VA 40
Body End Fitting E10-VA
E10-VA Nominal Force F1 1200 N
24°
Ø 10
Ø 15
Ø 19
Indicated by K.-No. on delivery
Swivel Eye E10-VA
7 max. force 3800 N
Rod Shroud
W10-28-VA Ø 32
12
L = Stroke + 40
Adjuster Knob U10-VA
See page 163.
Issue 6.2011 Specifications subject to change
20
25 Ordering Example GS-40-150-DD-3500-VA
28 45 Type (Push Type) 45
M14x1.5
Body Ø (40 mm)
36°
Stroke (150 mm)
Piston Rod End Fitting D14-VA
D14-VA Ø 14
Body End Fitting D14-VA Clevis Fork D14-VA
Nominal Force F1 3500 N max. force 7000 N
Indicated by K.-No. on delivery
35 27 14
The end fittings are interchangeable.
27
16 56 Strokes also available up to 1000 mm. 56
For mounting accessories see page 204.
E14-VA
30° Ø 20
Ø 26 Swivel Eye E14-VA
Ø 14 max. force 7000 N
13
19
18 30 57
18 57
Rod Shroud
W14-40-VA Ø 45
15
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Industrial Gas Springs
Application Examples
Seals
Piston Rod
Main Bearing
Gas Valve
NEW
(when Piston Rod Extended up to 370 N)
Radius 8 Ø4 Ø 15 8
R4
12 Stroke L+/- 2 mm retracted 12
4
Ø8
6 18
18
GZ-15
Issue 6.2011 Specifications subject to change
Technical Data
On request: Special force curves, special lengths, alternative end
fittings, rod shroud.
Mounting: In any position. Install mechanical stop in extended position.
End position damping length: Without damping
Material: Piston rod: Hard chrome plated. Body: black coated.
End fittings: Zinc plated steel.
For mounting Progression: approx. 23 %, F2 max. 370 N
accessories
Available traction force range F1 at 20 °C: 50 N to 300 N
see page 199.
Note: Lifetime approx. 2000 m
189
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Industrial Traction Gas Springs GZ-19 (Pull Type)
Traction (Pull) Forces 30 N to 300 N
(when Piston Rod Extended up to 330 N)
A8 Eye A8
max. force 3000 N
Radius Ø6 14
14 Ø 19
R7
20 Stroke L+/- 2 mm retracted 20
Dimensions
B8 M8x1.25
Type Stroke L
Stud Thread B8
10 mm retracted 10
G8 Ø 20
Ø 13 Ball Socket G8
max. force 1200 N
6
Ø 13
15 30
30
Rod Shroud
W8-19 Ø 23
L = Stroke + 30
10
Adjuster Knob
UZ8 GZ-19
See page 163.
Issue 6.2011 Specifications subject to change
Technical Data
On request: Special force curves, special lengths, alternative end
fittings, wiper, stainless steal.
Mounting: In any position. Install mechanical stop in extended position.
End position damping length: Without damping.
190 Material: Piston rod: Hard chrome plated. Body: black coated.
End fittings: Zinc plated steel.
Progression: Approx. 10 %, F2 max. 330 N
For mounting Available traction force range F1 at 20 °C: 30 N to 300 N
accessories Note: Lifetime approx. 2000 m
see page 200.
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E-Mail: info@acecontrols.in
Industrial Traction Gas Springs GZ-28 (Pull Type)
Traction (Pull) Forces 150 N to 1200 N
(when Piston Rod Extended up to 1440 N)
Radius Ø 10 17
17 Ø 28
R9
25 Stroke L+/- 2 mm retracted 25
Dimensions
B10 M10x1.5
Type Stroke L
Stud Thread B10
12 mm retracted 12
GZ-28-30 30 130
C10 Ø 24 Ø 16
GZ-28-50 50 150 Angle Ball Joint C10
GZ-28-100 100 200 max. force 1800 N
GZ-28-150 150 250
GZ-28-200 200 300
16
18 GZ-28-250 250 350
GZ-28-300 300 400
20 35 GZ-28-350 350 450 35
M10x1.5 GZ-28-400 400 500
36° GZ-28-450 450 550
GZ-28-500 500 600
D10 Ø 10
GZ-28-550
GZ-28-600
550
600
650
700
Clevis Fork D10
max. force 10 000 N
GZ-28-650 650 750
20 10
Ordering Example GZ-28-150-EE-800
20
12 40 Type (Pull Type) 40
Body Ø (28 mm)
E10 24° Ø 15
Ø 19 Stroke (150 mm) Swivel Eye E10
Ø 10
7 Piston Rod End Fitting E10 max. force 10 000 N
Body End Fitting E10
9 Traction Force F1 800 N
16 18 43
14 43 The end fittings are interchangeable and must be positively secured
by the customer to prevent unscrewing (i.e. Loctite).
For mounting accessories see page 200.
Rod Shroud
W10-28 Ø 32
L = Stroke + 40
12
Adjuster Knob
UZ10
Issue 6.2011 Specifications subject to change
Technical Data
On request: Special force curves, special lengths, alternative end
fittings, wiper, stainless steal.
Mounting: In any position. Install mechanical stop in extended position.
End position damping length: Without damping.
Material: Piston rod: Hard chrome plated. Body: black coated.
End fittings: Zinc plated steel.
Progression: Approx. 20 %, F2 max. 1440 N
For mounting Available traction force range F1 at 20 °C: 150 N to 1200 N
accessories Note: Lifetime approx. 2000 m
see page 200.
191
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Industrial Traction Gas Springs GZ-40 (Pull Type)
Traction (Pull) Forces 400 N to 5000 N
NEW
(when Piston Rod Extended up to 7000 N)
Radius Ø 28
21 Ø 40 21
R12.5
C14 Ø 30 Ø 22
GZ-40-100 100 250 Angle Ball Joint C14
GZ-40-150 150 325 max. force 3200 N
GZ-40-200 200 400
GZ-40-250 250 475
20 GZ-40-300 300 550
25
GZ-40-400 400 700
28 45 GZ-40-500 500 850 45
M14x1.5 GZ-40-600 600 1 000
36°
Rod Shroud
W14-40 Ø 45
L = Stroke+ 40
15
Adjuster Knob
UZ14
See page 163.
GZ-40
Issue 6.2011 Specifications subject to change
Technical Data
On request: Special force curves, special lengths, alternative end
fittings, wiper, stainless steal.
Mounting: In any position. Install mechanical stop in extended position.
End position damping length: Without damping
192 Material: Piston rod: Hard chrome plated. Body: black coated.
End fittings: Zinc plated steel.
Progression: approx. 40 %, F2 max. 7000 N
For mounting Available traction force range F1 at 20 °C: 400 N to 5000 N
accessories Note: Lifetime approx. 2000 m
see page 201.
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E-Mail: info@acecontrols.in
Stainless Steel Traction Gas Springs (Pull Type)
NEW
Material 1.4301/1.4305, AISI 304/303 (V2A)
Material 1.4404/1.4571, AISI 316L/316Ti (V4A)
Seals
Stainless Steel Piston Rod
Main Bearing
“The weatherproof
ones !“
Gas Valve
Issue 6.2011 Specifications subject to change
NEW
(when Piston Rod Extended up to 370 N)
4
Ø 8
6 18
18
GZ-15-V4A
Issue 6.2011 Specifications subject to change
A3,5-V4A
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E-Mail: info@acecontrols.in
Stainless Steel Traction Gas Springs GZ-19-VA (Pull Type)
Traction (Pull) Forces 30 N to 300 N
NEW
(when Piston Rod Extended up to 333 N)
12
13 16 36
12 36
G8-VA Ø 20
Ø 13
Ball Socket
G8-VA
max. force 1140 N
6
Ø 13
15 30
30
Rod Shroud
W8-19-VA Ø 23
L = Stroke + 30
10
Issue 6.2011 Specifications subject to change
NEW
(when Piston Rod Extended up to 1460 N)
Radius
Type Stroke L A10-VA
mm retracted max. force 3800 N
R9 15
15 GZ-28-50-VA 50 165
GZ-28-100-VA 100 215
C10-VA 9 27
GZ-28-150-VA 150 265
27
Rod Shroud
W10-28-VA Ø 32
L = Stroke + 40
12
Adjuster Knob
UZ10
Issue 6.2011 Specifications subject to change
Technical Data
GZ-28-VA
On request: Special force curves, special lengths, alternative end
fittings, wiper. Gas springs and accessories with material 1.4404/
A10-VA 1.4571 (V4A).
C10-VA Mounting: In any position. Install mechanical stop in extended position.
D10-VA End position damping length: Without damping
196 E10-VA
Material: Piston rod, body and end fittings: Material 1.4301/1.4305,
MA10-V4A AISI 304/303 (V2A).
Progression: Approx. 22 %, F2 max. 1460 N
For mounting
Available traction force range F1 at 20 °C: 150 N to 1200 N
accessories
see page 203. Note: Lifetime approx. 2000 m
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E-Mail: info@acecontrols.in
Stainless Steel Traction Gas Springs GZ-40-VA (Pull Type)
Traction (Pull) Forces 400 N to 5000 N
NEW
(when Piston Rod Extended up to 7000 N)
Radius
Type Stroke L A14-VA
mm retracted max. force 7000 N
R12.5 19.5
18 GZ-40-100-VA 100 250
GZ-40-150-VA 150 325
C14-VA 12 42
GZ-40-200-VA 200 400
42
28 45 45
M14x1.5 Ordering Example GZ-40-150-EE-800-VA
36°
Type (Pull Type)
D14-VA Ø 14
Body Ø (40 mm) Clevis Fork
Stroke (150 mm) D14-VA
Piston Rod End Fitting E14-VA max. force 7000 N
35 27 14 Body End Fitting E14-VA
Traction Force F1 800 N
27 Indicated by K.-No. on delivery
16 56 56
E14-VA Ø 26
The end fittings are interchangeable.
Swivel Eye
30°
Ø 14
Ø 20 For mounting accessories see page 204. E14-VA
13 max. force 7000 N
19
18 30 57
18 57
Rod Shroud
W14-40-VA Ø 45
L = Stroke + 40
15
Adjuster Knob
Issue 6.2011 Specifications subject to change
UZ14
See page 163.
Technical Data
GZ-40-VA
On request: Special force curves, special lengths, alternative end
fittings, wiper. Gas springs and accessories with material 1.4404/
A14-VA 1.4571 (V4A).
C14-VA Mounting: In any position. Install mechanical stop in extended position.
D14-VA End position damping length: Without damping
E14-VA
Material: Piston rod, body and end fittings: Material 1.4301/1.4305,
ME14-VA AISI 304/303 (V2A).
ND14-VA Progression: Approx. 40 %, F2 max. 7000 N
Available traction force range F1 at 20 °C: 400 N to 5000 N
For mounting
ME14-VA Note: Lifetime approx. 2000 m
accessories
see page 204. 197
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Gas Spring and Hydraulic Damper Accessories
End Fittings and Mounting Brackets
Interchangeable
Combinable
198
Ø 13 Ø8
4 thick Ø4 24° Ø 7.8 Ø 13
4.1 Ø4
Ø8 M3.5 5.3 Ø8
8.5
M3.5 6 8 4 M3.5 7 M3.5 M3.5
4
8 10 18 7.3 6
5 Ø8
6 M4x0.7 8 12
5 16 7 18
4 12 36°
1 max. force 370 N 1 max. force 370 N 1 max. force 370 N 1 max. force 370 N 1 max. force 370 N
1 max. force 800 N 1 max. force 500 N 1 max. force 800 N 1 max. force 800 N 1 max. force 500 N
1 1
G5 Ball Socket max. force 500 N MA5 max. force 400 N NA5 NG5
DIN 71805
Ø 13
Ø8 6 7 13
6.5
M5 9 10
13 Ø 14
4.5 Ø 6.4
2.5 Ø 5.3 5
12 2.5 20 4 16 Ø6 Ø8
Ø 8 Ø6
22 36 18 34
51 9.5 2 40 5 10 10
1 max. force 500 N
1 Ø6 10
Ø8
2
Ø8
5 Ø6 Ø8
Ø 4.3 16 2.5 41 55
13 1.5 5.5 Ø 5.3 2.5
8
5 18 5 13.5 Ø 14
6.5 6.5 44 14 7 21
1 Attention! Max. static load in Newtons. Beware force increase during compression (progression) and observe max. force limit.
199
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Steel Mounting Accessories
End Fittings and Mounting Brackets
1 max. force 3000 N 1 max. force 1200 N 1 max. force 3000 N 1 max. force 3000 N 1 max. force 1200 N
1 1
G8 Ball Socket max. force 1800 N MA8 ME8 max. force 1000 N NA8 NE8 NG8
DIN 71805
Ø 20
Ø 13 7 11 14.5
8 7 8.5
13
M8 9 10
6 13 Ø 16
Ø 6.4
15 Ø 5.3 5
Ø 13 2.5 20 Ø8 4 Ø8 16 Ø8 Ø8 Ø13
30
36 18 34 10 10
1
51 9.5 2 40 5
max. force 1200 N
2 Ø8 Ø8 10 2
Ø 13
Ø16
10 Ø8 Ø8 Ø13
Ø 5.3 30 5 41 55
23 3 3 8 Ø 5.3 9.5
5
7 55 7 17.5 Ø 16
10 11 10 8.5 44 15 11 22.5
15 8.5
1 max. force 10 000 N 1 max. force 1800 N 1 max. force 10 000 N 1 max. force 10 000 N 1 max. force 1800 N
13 9
9
13
Ø 6.4
2.5 20 Ø8 4 Ø10
36 18
51 9.5
200 2 Ø 10 2
Ø 16
Ø16
10 Ø 10
Ø 5.3 30 4 41 55
23 3 Ø 5.3 4
7 55 7 44 10
10 9 15 9
1 Attention! Max. static load in Newtons. Beware force increase during compression (progression) and observe max. force limit.
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E-Mail: info@acecontrols.in
Steel Mounting Accessories
End Fittings and Mounting Brackets
1 max. force 10 000 N 1 max. force 3200 N 1 max. force 10 000 N 1 max. force 10 000 N 1 max. force 3200 N
50 25 M24x2 31 M24x2
30 40
50 30 94
32 100
40 32
20 20
Ø 25 Ø 25
45 33
40
20 12
10 12 M12x1.75
70 M12x1.75
60 56
90 80 24
1 Attention! Max. static load in Newtons. Beware force increase during compression (progression) and observe max. force limit.
Issue 6.2011 Specifications subject to change
201
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Stainless Steel Mounting Accessories
End Fittings and Mounting Brackets
4 thick Ø 13 Ø8
Ø4
4.1 Ø 13
Ø8 Ø8
M3.5
8.5 8 M3.5
M3.5 6 4 M3.5
4
8 10 18 Ø8 6
6 8
M4x0.7 5 16 18
4 11
36°
1 max. force 370 N 1 max. force 370 N 1 max. force 370 N 1 max. force 370 N
Ø 13 Ø8
6 thick Ø5 24° Ø 13
Ø 10 Ø 13
6.1 Ø 10 M5 Ø5 Ø8
4.5
8
M5 12 14 10 5 M5 8 M5 M5
4.5
9 10 22 12 12
12 Ø 8
8 M5 10 27 22
5 16 6 20 10
36°
1 max. force 490 N 1 max. force 430 N 1 max. force 490 N 1 max. force 490 N 1 max. force 430 N
6.5 6 7 13
9 10
13 Ø 14
Ø 6.4
20 2.5 Ø 5.3 5
2.5 Ø6 4 16 Ø6 Ø8
36 18 34 10 10
51 9.5 2 40 5
1 max. force 180 N 1
OA5-V4A OG5-V4A max. force 500 N PA5-V4A PG5-V4A
1 Ø6 10
Ø8
Issue 6.2011 Specifications subject to change
2
Ø8
5 Ø6 Ø8
Ø 4.3 16 2.5 41 55
13 1.5 5.5 Ø 5.3 2.5
8
5 18 5 13.5 Ø 14
6.5 7 44 14 7 21
1 Attention! Max. static load in Newtons. Beware force increase during compression (progression) and observe max. force limit.
202
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Stainless Steel Mounting Accessories
End Fittings and Mounting Brackets
10 thick Ø 20 Ø 13 Ø 16
Ø8 24° Ø 12
8.1 Ø 14 Ø8 Ø 20
M8 6 Ø 13
12
M8 15 22 16 8 M8 12 M8 M8
6
11.5 16.5 30 13 16 15
16 36 Ø 13
10 M8 12 30
6 19 10 32
36°
1 max. force 1560 N 1 max. force 1140 N 1 max. force 1560 N 1 max. force 1560 N 1 max. force 1140 N
13 7 11 14.5
9 10
13 Ø 16
Ø 6.4
20 Ø 5.3 5
2.5 Ø8 4 16 Ø8 Ø13
36 18 34
51 9.5 2 40 5 10 10
2 Ø8 10
Ø 13
Ø16
10 Ø8 Ø13
Ø 5.3 30 41 55
23 3 8 Ø 5.3 9.5
7 55 7 17.5 Ø 16
10 11 44 15 11 22.5
Ø 24 Ø 16
12 thick 24° Ø 19
Ø 10 Ø 15
8.1 Ø 18 Ø 10
M10 7
16
M10 18 26.5 20 10 M10 14 M10
15 20 35 16 18
20
15 M10 12 40 43
9 27 14
36°
1 max. force 3800 N 1 max. force 1750 N 1 max. force 3800 N 1 max. force 3800 N
13
Issue 6.2011 Specifications subject to change
9
13
Ø 6.4
2.5 20 Ø8 4
36 18
51 9.5
1 Attention! Max. static load in Newtons. Beware force increase during compression (progression) and observe max. force limit.
203
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E-Mail: info@acecontrols.in
Stainless Steel Mounting Accessories
End Fittings and Mounting Brackets
Ø 30 Ø 22
14 thick Ø 14
30° Ø 26
14.1 Ø 25 Ø 20
M14x1.5 Ø 14
13
20
M14x1.5 25 35 27 14 M14x1.5
19 M14x1.5
19.5 28 45 18
27 30
18 M14x1.5 16 56 57
12 42 18
36°
1 max. force 7000 N 1 max. force 3200 N 1 max. force 7000 N 1 max. force 7000 N
1 Attention! Max. static load in Newtons. Beware force increase during compression (progression) and observe max. force limit.
204
204 Automation Control Equipment Pvt. Ltd · Kaydon House · Chennai - 600056 · Tel. +91(0)-44-24768484 · Fax +91(0)-44-24766811/911
E-Mail: info@acecontrols.in
Further Stainless Steel Gas Springs (V4A)
A8-V4A 203
C8-V4A 203
D8-V4A 203
Issue 6.2011 Specifications subject to change
E8-V4A 203
G8-V4A 203
A10-V4A 203
C10-V4A 203
D10-V4A 203
E10-V4A 203
A14-V4A 204
C14-V4A 204
D14-V4A 204
E14-V4A 204
205
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E-Mail: info@acecontrols.in
Notes
206 Automation Control Equipment Pvt. Ltd · Kaydon House · Chennai - 600056 · Tel. +91(0)-44-24768484 · Fax +91(0)-44-24766811/911
E-Mail: info@acecontrols.in