CONTENTS

1.0 GENERAL ------------------------- 3

2.0 ANALYSIS AND DESIGN PHILOSOPHY ------------------------- 4

3.0 MATERIAL AND LOAD DATA DETAILS: ------------------------- 5

4.0 PRIMARY LOAD CASES AND LOAD COMBINATIONS ------------------------- 6

5.0 GENERAL ARRANGEMENT OF STAAD MODEL : ------------------------- 18

6.0 BASE PRESSURE CHECK: & Uplift Check ------------------------- 20

7.0 DESIGN OF BASE SLAB (including Annexure - A) ------------------------- 21

8.0 DESIGN OF WALL : (including Annexure - B) ------------------------- 28

9.0 DESIGN OF HOPPER ------------------------- 47

10.0 DESIGN OF SLABS & STAIR CASE ------------------------- 50

ATTACHMENTS

ATTACHMENT 1 STAAD Pro Output file

ATTACHMENT 2 CIVIL DESIGN INPUT DRAWING-MECHANICAL LOAD DATA
ATTACHMENT 3 GA / RCC drawing of ERH
1.0 GENERAL
A. BASIC DESCRIPTION OF STRUCTURE

This document covers structural analysis and design of ERH (Emergency Reclaim Hopper) of 1X 800 MW
WANAKBORI TPS.

The ERH is underground structure of base size 9.8 x 26.4 mt and approximately 14 mt in
depth. It is supported a roof covered steel shed which is modeled seperatly and reactions
of that transfered on the support location. It consist four floor level at 64.256 mt, 69.3mt,
75.2 mt and 78.7 mt respectively. To access the each floor, stairs are provided and to handle
the equipments openings and monorails are provided as per latest mechanical load data available.

B. UNIT OF MEASUREMENT
Unit of measurement used in analysis of structure is SI units.

C. CODES AND REFERNCES

Project reference drawing document
Sl no Drawing/ Document no Drawing Title

GENERAL SPECIFICATION AND DESIGN CRITERIA

1 K9213R-EPC-SPC-001- VOL -2G1
FOR CIVIL AND STRUCTURAL WORKS

GEOTECHNICAL INVESTIGATION
2 REPORT IS-4-DC-687-100-C003

INDIAN STANDARD CODES

1 IS 456 - 2000 Plain and Reinforced Concrete - Code of Practice
CRITERIA OF EARTHQUAKE RESISTANT DESIGN OF
2 IS-1893 PART 1 -2002
STRUCTURE

D. Plant Site information

LOCATION OF SITE : Wanakbori , District – Khera, Gujarat
Seismic Zone – III
Basic Wind Speed – 39 metre/ Sec

Temperature –
(a) Mean daily minimum ambient temperature during coldest month of the year –10.8 0c

(b) Mean daily max ambient temperature during hotest month of the year –40.8 0c

E. Material Used:
Grade of Concrete shall be M25 as pe IS-456 2000
Grade of Steel reinforcement shall be Fe 500D confirming to IS-1786.
2.0 ANALYSIS AND DESIGN PHILOSOPHY

a) The foundation mat and ERH Structure are analysed using STAAD Pro software .
b) The foundation mat and Walls are modeled using 4 noded quadrilateral elements. Slab is not
modeled in staad and designed seperatly. All beams and column modeled in staad an designed.
c) The water table is considered at RL 70 .0 m above MSL.
d) The lateral soil pressure is considering soil at rest.
e) The mat is supported on soil
f) For calculating the spring stiffness for the soil, the permissible deflection is 75mm.

Spring stiffness (k) = Force (F)

Displacement (∆)

Net allowable bearing capacity of soil = qnet 21 ton/m2 for 75mm settlement.
Gross allowable bearing capacity of soil = qnet+ γs.D = 47.46 ton/m2

Spring stiffness in vertical direction :-

F = 47.46 ton/m2
∆ = 0.075 m

kv = 47.46/0.075 = 632.8 Ton/m/m2

3.0 MATERIAL AND LOAD DATA DETAILS:

STRENGTH OF MATERIALS

1) CONCRETE
REINFORCED CONCRETE : fck = M25 N/mm2
2) REINFORCEMENT (GRADE) : fy = 500 N/mm2

UNIT WEIGHTS

1) CONCRETE : γc = 2.5 T/m3

2) SOIL : γs = 1.8 T/m3
3) WATER : γw = 1.0 T/m3
4) SOIL BELOW GROUND WATER, γsub_soil = 1.0 T/m3
5) COAL = 1.2 T/m3

As per Geo-Technical Report )

Angle of internal friction ,  = 30.0 DEG

Coefficient of earth pressures

Active Earth 1-Sin()

Ka = Ka = 0.33
Pressure coff. 1+Sin()

Earth Pressure
Ko = 1-Sin() Ko = 0.5
coff.at rest

Passive Earth 1+Sin()

Kp= Kp = 3
Pressure coff. 1-Sin()

Other Loads
surcharge Load considered for bull dozer , Wsur 1 = 10.73 T/m2
Minimum surcharge Load considered , Wsur 2 = 2.0 T/m2
Depth of ground water table below the HPP, GWT = 6.94 m

3.1 IMPORTANT ELEVATIONS

bottom of Base Slab = 63.056 m
Finished Grade Level (FGL) FGL = 78.2 m
ground Water Table GWT = 70 m

3.2 DESIGN INPUTS

Mechanical GA and Load Data drawing for ERH (Refer Annexure 2)

3.3 SOFTWARE USED

i) STAAD Pro
ii) MS Excel
4 PRIMARY LOAD CASES AND LOAD COMBINATIONS
4.1 Primary load cases considered in Staad
Load cases Primary load cases Designation
Seismic Load Category
1 Seismic in X dir EQX
2 Seismic in Y dir EQZ
Dead Load Category
3 Self Weight DL
4 Hopper Load HL
Live Load Category
5 Live Load LL
Soil Pressure Category
6 Soil pressure SP
7 Soil Pressure due to Surcharge SL
Monorail
8 Monorail wt MR
Equipment Load in Operating Condition
9 Equipment Operating load LDO
Equipment Load in Stop start Condition Condition
10 Equipment load during start- Stop conditin LDS
11 Load from ERH Shed SHED
Water Load
12 Hydrostatic Pressure WP
13 Soil Pressure in saturated condition SPsat

4.2 LOAD COMBINATIONS FOR STRENGTH DESIGN

LC No. Combination
100 LOAD COMB 100 DL+0.5LL+0.5 HL+0.5 MR + 0.5 LDO
101 LOAD COMB 101 1.5 (DL+HL+LL+SP+SL+MR+LDO+SHED)
102 LOAD COMB 102 1.5 (DL+HL+LL+SP+SL+MR+LDS+SHED)
103 LOAD COMB 103 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED + EQX)
104 LOAD COMB 104 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED- EQX)
105 LOAD COMB 105 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED+ EQZ)
106 LOAD COMB 106 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED- EQZ)
107 LOAD COMB 107 1.2 (DL+HL+LL+SP+SL+MR+LDS+SHED + EQX)
108 LOAD COMB 108 1.2(DL+HL+LL+SP+SL+MR+LDS+SHED- EQX)
109 LOAD COMB 109 1.2 (DL+HL+LL+SP+SL+MR+LDS+SHED+ EQZ)
110 LOAD COMB 110 1.2 (DL+HL+LL+SP+SL+MR+LDS+SHED- EQZ)
111 LOAD COMB 111 1.5(DL+HL+SP+SL+MR+LDO+SHED + EQX)
112 LOAD COMB 112 1.5 (DL+HL+SP+SL+MR+LDO+SHED- EQX)
113 LOAD COMB 113 1.5 (DL+HL+SP+SL+MR+LDO+SHED+ EQZ)
114 LOAD COMB 114 1.5 (DL+HL+SP+SL+MR+LDO+SHED- EQZ)
115 LOAD COMB 115 1.5(DL+HL+SP+SL+MR+LDS+SHED + EQX)
116 LOAD COMB 116 1.5 (DL+HL+SP+SL+MR+LDS+SHED- EQX)
117 LOAD COMB 117 1.5 (DL+HL+SP+SL+MR+LDS+SHED+ EQZ)
118 LOAD COMB 118 1.5 (DL+HL+SP+SL+MR+LDS+SHED- EQZ)
119 LOAD COMB 119 1.5 (DL+HL+LL+SP+SL+MR+LDO+SHED+WP+SPSAT)
120 LOAD COMB 120 1.5 (DL+HL+LL+SP+SL+MR+LDS+SHED+WP+SPSAT)
121 LOAD COMB 121 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED + EQX+WP+SPSAT)
122 LOAD COMB 122 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED- EQX+WP+SPSAT)
123 LOAD COMB 123 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED+ EQZ+WP+SPSAT)
124 LOAD COMB 124 1.2 (DL+HL+LL+SP+SL+MR+LDO+SHED- EQZ+WP+SPSAT)
125 LOAD COMB 125 1.2 (DL+HL+LL+SP+SL+MR+LDS+SHED + EQX+WP+SPSAT)
126 LOAD COMB 126 1.2(DL+HL+LL+SP+SL+MR+LDS+SHED- EQX+WP+SPSAT)
127 LOAD COMB 127 1.2 (DL+HL+LL+SP+SL+MR+LDS+SHED+ EQZ+WP+SPSAT)
128 LOAD COMB 128 1.2 (DL+HL+LL+SP+SL+MR+LDS+SHED- EQZ+WP+SPSAT)
129 LOAD COMB 129 1.5(DL+HL+SP+SL+MR+LDO+SHED + EQX+WP+SPSAT)
130 LOAD COMB 130 1.5 (DL+HL+SP+SL+MR+LDO+SHED- EQX+WP+SPSAT)
131 LOAD COMB 131 1.5 (DL+HL+SP+SL+MR+LDO+SHED+ EQZ+WP+SPSAT)
132 LOAD COMB 132 1.5 (DL+HL+SP+SL+MR+LDO+SHED- EQZ+WP+SPSAT)
133 LOAD COMB 133 1.5(DL+HL+SP+SL+MR+LDS+SHED + EQX+WP+SPSAT)
134 LOAD COMB 134 1.5 (DL+HL+SP+SL+MR+LDS+SHED- EQX+WP+SPSAT)
135 LOAD COMB 135 1.5 (DL+HL+SP+SL+MR+LDS+SHED+ EQZ+WP+SPSAT)
136 LOAD COMB 136 1.5 (DL+HL+SP+SL+MR+LDS+SHED- EQZ+WP+SPSAT)
4.3 LOAD COMBINATIONS FOR BASE PRESSURE CHECK

LC No. Combination
201 LOAD COMB 201 DL+HL+LL+SP+SL+MR+LDO+SHED
202 LOAD COMB 202 DL+HL+LL+SP+SL+MR+LDO+SHED + EQX
203 LOAD COMB 203 DL+HL+LL+SP+SL+MR+LDO+SHED - EQX
204 LOAD COMB 204 DL+HL+LL+SP+SL+MR+LDO+SHED + EOZ
205 LOAD COMB 205 DL+HL+LL+SP+SL+MR+LDO+SHED - EQZ
206 LOAD COMB 206 DL+HL+LL+SP+SL+MR+LDS+SHED
207 LOAD COMB 207 DL+HL+LL+SP+SL+MR+LDS+SHED + EQX
208 LOAD COMB 208 DL+HL+LL+SP+SL+MR+LDS+SHED - EQX
209 LOAD COMB 209 DL+HL+LL+SP+SL+MR+LDS+SHED + EQZ
210 LOAD COMB 210 DL+HL+LL+SP+SL+MR+LDS+SHED - EQZ
211 LOAD COMB 211 DL+SP+SL+MR+LDO+SHED+WP+SPSAT
212 LOAD COMB 212 DL+SP+SL+MR+LDO+SHED+WP+SPSAT + EQX
213 LOAD COMB 213 DL+SP+SL+MR+LDO+SHED+WP+SPSAT - EQX
214 LOAD COMB 214 DL+SP+SL+MR+LDO+SHED+WP+SPSAT + EQZ
215 LOAD COMB 215 DL+SP+SL+MR+LDO+SHED+WP+SPSAT - EQZ
216 LOAD COMB 216 DL+SP+SL+MR+LDS+SHED+WP+SPSAT
217 LOAD COMB 217 DL+SP+SL+MR+LDS+SHED+WP+SPSAT + EQX
218 LOAD COMB 218 DL+SP+SL+MR+LDS+SHED+WP+SPSAT - EQX
219 LOAD COMB 219 DL+SP+SL+MR+LDS+SHED+WP+SPSAT + EQZ
220 LOAD COMB 220 DL+SP+SL+MR+LDS+SHED+WP+SPSAT - EQX
4.4 LOAD CALCULATION FOR STAAD

(a) Load Case 1 & 2: Seismic Load in X dir and Z dir

Seismic load shall be in accordance with IS 1893 and Seismic parameters define as follow:
(a) SEISMIC ZONE =III as per Clause 5.00 K9213R-EPC-SPC-001- VOL -2G1
(b) ZONE FACTOR= 0.16
(c ) IMPORTANCE FACTOR= 1.75
(d) RESPONSE REDUCTION FACTOR= 3
(e) DAMPING 0.05

Load Case 1 :Seismic Load in X dir

 Load Case 2 :Seismic Load in Z dir
Load Case 3: Dead Load
Self weight of the ERH is automatically calculated by Staad as the ERH is modelled as plate elements
in Staad. Deadload of slab,Hopper Grating and stair is applied as UDL on the beam elements modelled in Staad.
 Load Case 4: Hopper Load

PRESSURE CALCULATION OF HOPPER

For filling condition

Depth (b) r Kf uf w Ph Pv
m m m 0 tan(0.75 x ᶲ) N/m^3 N/m^2 N/m^2
2 5 1.25 0.5 0.50922457 12000 9856.41 19713
+ 78.7 3.2 5 1.25 0.5 0.50922457 12000 14106.7 28213
4.35 4.16 1.04031 0.5 0.50922457 12000 16061.1 32122
+ 75.2 5.5 3.32 0.83063 0.5 0.50922457 12000 15947.4 31895

For emptying condition

Depth (b) r Ke uf w Ph Pv
m m m 0 tan(0.6 x ᶲ) N/m^3 N/m^2 N/m^2
2 5 1.25 1 0.39570695 12000 17781.1 17781
+ 78.7 3.2 5 1.25 1 0.39570695 12000 24141.9 24142
4.35 4.16 1.04031 1 0.39570695 12000 25517.1 25517
+ 75.2 5.5 3.32 0.83063 1 0.39570695 12000 23355.6 23356

For detail calculation reffer hopper design. α

Load Case 5: Live Load

Live Load of 5 KN/m2 is considered on +65.456 ,+75.2 ,and + 64.256 with bull dozer load
& 2 m coal heap load on the top floor at + 78.7
live load on stair case is taken as 5 KN/m^2

Load Case 6: Soil Pressure

a) Soil Pressure at rest: Ko Ys H = 0.5 x 18 x 8.7 = 78.30 KN/m2
The pressue varies from 0 to 78.3 KN/m^2 at + 70 m after + 70 m is become const.
Load Case 7: Soil Pressure due to Surcharge

Operational load of the bulldozer = 44 T (as per bulldozer spec BEML BS6D170-1
track width of the bulldozer = 0.61 m
Contact length of bulldozer = 3.36 m
Pressure = 22/(0.61 x 3.36) = 10.73T/m^2 = 105.23 KN/m^2

Soil pressure due to surcharge upto + 75.2 due to surcharge of bulldozer = 0.5 x 105.23 = 52.165 KN/m

Soil pressure due to surcharge below + 75.2 = Ko x wsr2 = 0.5 x 23.54 = 11.77 KN/m
Load Case 8: Monorail wt.
The maximum Reaction of monorail with 25% of impact load is applied on the support location of floor beam.

Load Case 9: Equipment Load in Operating Condition

This load is provided in Mechanical GA and Load data drawings.

At level 69.3 mt
 At level 64.25 mt

Load Case 10: Equipment Load in Stop start Condition Condition

This load is provided in Mechanical GA and Load data drawings.

At level 69.3 mt
 At level 64.25 mt
Load Case 11: Load from ERH shed
Load Case 12: Water pressure

Design Flood Level = 70 mt ( As per Spec K-9213R-EPC-SPC-001)

Hydrostatic pressure at bottom of base slab (RL 63.056 m) = yH
= 10 x 6.944
= 69.44 KN/m2
The pressure varies from 0 to 69.44 KN/m

Uplift pressure under the base slab= YH

= 10 x 6.944
= 69.44 KN/m2

Load Case 13: Soil pressure in saturated condition

Soil unit weight in saturated condition = 10 KN/m3

Soil pressure in saturation condition is = Ko x Y' x H
= 0.5 x 10 x 6.944
= 34.72 KN/m2
5 GENERAL ARRANGEMENT OF STAAD MODEL :

a) 3-Dimensional View
b) General Arrangement
6.0 BASE PRESSURE CHECK:

Base pressure check is performed for the load comb. of 201 and 220

Max bearing pressure = 39.9 ton/m2 FOR LOAD CASE 210

Allowable Gross Bearing capacity = 47.6 ton/m2

Hence ok.