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MOUNTING
Contents
Mounting..............................................................................1
General Considerations ...................................................... 2
Thermal Growth ........................................................... 2
Mounting Bolt Location.............................................. 3
Mounting Engines with Poured Resin Chocks................ 3
Collision Blocks ........................................................ 4
Linear Vibration ............................................................ 5
Out-Of-Balance Driven Equipment ................................... 5
Misalignment................................................................ 5
Specific Equipment Considerations...................................... 6
Engines and Driven Equipment with Mounting Feet ........... 6
Engines and Packaged Units with Mounting Rails.............. 7
Three Point Mounting ................................................ 7
Four Point Mounting.................................................. 7
Mobile and Service Rigs................................................. 9
Engine-Transmission Mounting ................................... 9
Overhung Power Transmission Equipment...................12
Clutches, Belt and Chain Drives .................................13
Substructure Suitability ............................................14
Isolation .........................................................................15
Isolation Location.........................................................15
Installation of Flexible Mounts .......................................17
Isolation Methods ........................................................17
Spring Isolators........................................................18
Rubber Isolators.......................................................20
Gravel or Sand (Bulk Isolation) ...................................21
Other Isolation Methods ...............................................21
External Piping.........................................................22
Mobile Equipment ....................................................22
Seismic...................................................................23
Foundations ....................................................................24
Responsibility ..............................................................24
Ground Loading ...........................................................24
Concrete.....................................................................25
Bases .............................................................................28
Purpose and Function ...................................................28
Caterpillar Base Design .................................................28
Single Bearing Loads ................................................29
Two Bearing Loads ..................................................29
Bases for Engines with Close-Coupled Loads ...............29
Bases for Engines with Remote-Mounted Loads ...........32
Cat® Special Duty Bases ...........................................32
Reference Material ...........................................................36
Foreword
This section of the Application and Installation Guide generally describes
wide-ranging requirements and options for the Mounting Systems on the
Cat® engines listed on the cover of this section. Additional engine
components, systems and dynamics are addressed in other sections of this
Application and Installation Guide.
Engine-specific information and data are available from a variety of
sources. Refer to the Introduction section of this guide for additional
references.
Systems and components described in this guide may not be available
or applicable for every engine.
Mounting
Correct mounting and coupling to driven equipment are essential to the
success of any engine installation.
Cat engine installations may incorporate many types of mounting methods.
Consequently, no single system will be universally successful.
It is just as possible to encounter problems from a rigid constrained mounting
system if improperly applied as it is with a flexible mounting if improperly
applied.
Cat marine propulsion engine mounting is covered in a separate Application
and Installation Guide.
SECTION CONTENTS
© 2012 Caterpillar
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Application and Installation Guide Mounting
General Considerations
Cat engines are rigid, self- C for Cast Iron
contained structures that will 6.7 x 10-6/oF
operate and maintain inherent
12.1 x 10-6/oC
alignment unless subjected to
extreme external stresses.
Due to the diversity of installation Example 1:
types, no one mounting system or Find the thermal growth of the
method is universally acceptable. engine block (cast iron) 250 cm in
The engine must be mounted in a length, with the starting temperature
manner suited to the specific being 10 oC and increasing to 100 oC.
application, taking into account the TG = (100 oC-10 oC) x (250 cm)
characteristics of the engine, the x (12.1 x 10-6/ oC)
driven loads, and the operating cycle
of the machine. One or more of the TG = 0.27225 cm
following results will occur if the
mounting method is inadequate. Example 2:
Thermal Growth Find the thermal growth of a steel
The change in distance between plate 100 inches in length, with the
mounting holes due to thermal starting temperature being 50 oF and
growth of the engine must be increasing to 200 oF.
considered when designing the TG = (200 oF-50 oF) x (100 inches)
mounting system. x (6.5 x 10-6/oF)
TG = 0.0975 inches
Thermal growth is calculated by:
TG = ∆T x L x C The small difference in growth
between the block and the
lubricating oil pan is compensated
TG = Thermal Growth
for in the design of the engine by
∆T = Change in the material’s making the holes in the flange of the
temperature attached component (rails) larger
L = Length of the material than the attaching bolts.
C = Material’s coefficient of linear Due to the growth resulting from
expansion thermal expansion, the engine must
not be fixed in more than one
location. This causes unnecessary
C for Steel stresses in the engine and base
6.5 x 10-6/oF as the engine expands due to
11.7 x 10-6/oC temperature changes. It is
recommended that a ground body
bolt be used on one engine mounting
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Mounting Application and Installation Guide
rail located at the end with the the mounting bolts and the mounting
driven equipment. This will force brackets on the base will allow slip
all thermal growth away from the to compensate for thermal growth.
engine coupling. Clearance between Refer to Figure 1.
Figure 1
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Application and Installation Guide Mounting
on all pads forward of the flywheel the engine can be raised to install
housing to provide for expansion. the foam rubber strips.
These expansion strips permit Do not pour the resin chocks
thermal expansion of the mounting thicker or thinner than the
rails at operating temperature. No manufacturer's recommendation.
expansion strips are necessary on Use steel spacers if the clearance
engines whose mounting rails have between the bottom of the
full length mounting pads. mounting pad and the top of the
Note: When realigning an existing engine bed is more than the
installation, full-length foam rubber maximum allowable thickness of
strips for a continuous pour can the resin chock. The spacers must
often be difficult because of limited be a minimum of 29,000 mm2
access. It is recommended that a (45 in2) in area per mounting bolt.
full-length continuous pour be used Before pouring the resin chocks,
only for new installations where install all anchor bolts finger tight.
Figure 3
Put sealing material around the bolt mounting bolt torque specification.
at the bottom of the mounting pad Use two nuts on each bolt.
to prevent the resin chock from Collision Blocks
filling the bolt holes in the mounting All spring-mounted and rubber
rails. If resin chock material is allowed isolator mounted equipment should
to enter the bolt holes in the mounting have stops to restrict vertical and
rails, thermal expansion of the rails side movement within reasonable
will be prevented.
limits. Collision blocks may be
After the resin chocks have provided for all auxiliary engine
sufficiently hardened according to installations if they do not restrict
the manufacturer's specification, thermal growth.
the anchor bolts can be tightened
to the resin manufacturer’s
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Mounting Application and Installation Guide
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Mounting Application and Installation Guide
If the mounting beams will be rails are extended for the mounting
subjected to external bending forces, of these units.
such as frame flexing of the chassis Objectionable vibration can occur
in mobile applications, the engine if the power unit is not mounted on
and driven equipment must be well-supported structures or is not
mounted to the beams using a three anchored securely. In addition to
point mounting system. This type the three-point mounting, vibration
of mounting system, similar to isolators may be required to isolate
Figure 6, supports the engine at a objectionable vibrations.
single point at the front and at two
points, one on each side at the rear
of the engine or driven unit. This
mounting system is capable of
efficiently allowing large amounts of
frame deflection without imparting
stresses to the mounting or engine
and driven unit.
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Application and Installation Guide Mounting
Figure 7
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Mounting Application and Installation Guide
Figure 9
Because horizontal thermal growth
of the engine and mounting rails will
always be away from the ground Figure 10
body bolt or spot weld, never weld
stops or chocks against the opposite Front Support
end of the mounting rails from the Most mobile rig engines use the
ground body bolt or spot weld. If mobile equipment engine
chocks or stops are to be used, configurations with a trunnion-type
there must be a sufficient clearance support as shown in Figure 10. This
between them and the ends of the is not a true trunnion support in that
rails to allow for thermal growth. it cannot rotate. For this reason, the
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Application and Installation Guide Mounting
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Mounting Application and Installation Guide
Figure 14
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Application and Installation Guide Mounting
Figure 15
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Mounting Application and Installation Guide
Clutches, Belt and Chain Drives two support bearings. As with plate-
type clutches, these bearings and
Clutches
supports must be mounted on the
Both plate-type clutches and air
same skid as the engine.
clutches are used on mobile and
service rig applications. Plate-type Air pressure to operate the clutch
clutches are primarily used to drive is supplied by an air connection
small pumps and compressors. through the drilled passage in the
Engines driving mud pumps, draw output shaft. Clutch alignment
works, or rotary tables normally use tolerances are reduced as air
air clutches. pressure to the clutch increases.
Plate-type clutches can operate Belt and Chain Drives
with a limited amount of side load, Belt and chain drives may cause
but clutch supports or pillow block an engine or driven machine to shift
bearings allow greater side load under heavy load due to torque
capability. Such supports or bearings reaction plus belt and chain preload
must be mounted on the same skid tension. Belts or chains may also
as the engine. Refer to Figure 18. cause the Power Take-Off (PTO)
shaft or crankshaft to deflect
causing bearing and shaft bending
failures. The driven sprocket or
pulley should always be mounted
as close to the supporting bearing
as possible.
Side load limits shown in the
Caterpillar Technical Marketing
Information (TMI) must not be
exceeded. Sometimes, due to the
heavy side load, it is necessary to
provide additional support for the
driving pulley or sprocket. This can
be done by providing a separate
shaft supported by a pillow block
Figure 16 bearing on each side of the pulley or
sprocket as shown in Figure 17.
This shaft can then be driven by
Air clutches use an expanding air the engine or clutch through an
bladder for the clutch element, as appropriate coupling.
shown in Figure 17. However, the
output shaft must be supported by
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Application and Installation Guide Mounting
Figure 17
The pin joints should be tight. On
Substructure Suitability
older rigs, it is sometimes necessary
Substructures must have sufficient
to repair worn pin joints.
strength and rigidity to support the
weight of engines and compounds Figure 18 illustrates that there
and to withstand imposed vibrations should be no appreciable
and torque from mud pumps and unsupported span of the compound
engines. skid. Unsupported spans tend to
allow the skid to sag, causing
Lateral bracing provides resistance
harmful vibrations.
to sway as illustrated in Figure 18.
Figure 18
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Mounting Application and Installation Guide
Isolation
Cat engines and packaged units front support. If additional support is
are capable of withstanding all self- desired, place an isolator midway
induced vibrations and no isolation between front and rear mounts and
is required merely to prolong their under the radiator.
service life. However, isolation is
required if engine or packaged unit References for Distances
vibration must be separated from
building or vessel structures, or if
vibrations from nearby equipment
are transmitted to inoperative
engines or packages. Cat generator
sets with isolation mounts between
the generator set and base already
satisfy these requirements.
Exterior vibrations rarely affect
units that are running. Methods of
isolation are the same for external or Figure 19
self-generated vibrations. Caterpillar
recommends the use of flexible
mounts on all auxiliary engine To apply isolators, the wet weight
installations. and center of gravity of the
assembled unit must be established.
Some new Caterpillar packages
Assuming the engine and generator
have factory installed vibration
are assembled to a base, the wet
isolators. Refer to the Price List to
weight (WT) and assembled center
determine if they are standard or
of gravity can be calculated.
optional.
To begin, a common reference is
Isolation Location needed. Refer to Figure 19. In this
Several types of commercial case, use the rear face of the
isolators provide various degrees of flywheel housing for reference.
isolation. In general, the lower the Because measurements are to both
natural frequency of the isolator, the sides of the reference, one direction
greater the deflection (soft) and can be considered negative.
more effective the isolation.
Weight of generator sets can be
unequally balanced within the limits
of the isolators. However,
overloading eliminates isolator
benefits. Isolators are most effective
when located under driven
equipment mounting and engine
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Application and Installation Guide Mounting
Where:
WT = wet weight
WE = engine weight
WG = generator weight
WR = radiator weight
D1,2,3 = distances
If additional equipment is added, Figure 20
the process is repeated to determine
Isolators are sized to have natural
a new center of gravity.
frequencies far removed from
Having established the center of engine exciting frequencies. If these
gravity for the total unit, refer to frequencies were similar, the entire
Figure 20, the loading on each pair unit would resonate. The trans-
of isolators can be determined by missibility chart in Figure 21 depicts
using the following formulas: this condition. It also shows the
S1 = WT(B ÷ C) S2 = WT(A ÷ C) significant improvement caused by
decreasing the mounting natural
frequency to allow a ratio increase
above √2, or 1.414.
Figure 21
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Mounting Application and Installation Guide
Figure 22
Figure 24
On smaller engines which require
only two pairs of mounts, locate one
pair under the front engine supports Isolation Methods
and the other pair under the load Commercially available fabricated
supports; as shown in Figure 23. isolators or bulk isolators can reduce
vibration. Both techniques use static
deflection, with increased deflection
resulting in greater isolation.
Although internal damping of various
materials cause performance
differences, the vibration chart in
Figure 25 describes the general
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Application and Installation Guide Mounting
Figure 26
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Application and Installation Guide Mounting
Marine-Type Isolator
Figure 27
Figure 28
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Application and Installation Guide Mounting
Foundations
The major functions of a
foundation are to: lb/U.S. Specific
Liquid kg/m3 lb/ft3
• Support total weight of gal Gravity
equipment, accessory Water,
994.6 8.31 62.1 1.001
Fresh
equipment and fluids (coolant,
Water,
oil and fuel) Sea 1018.3 8.51 63.6 1.021
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Mounting Application and Installation Guide
Concrete
Several basic foundations are
applicable for Cat equipment. The
foundation chosen will depend on
factors previously outlined as well as
limitations imposed by the specific
location and application.
Massive concrete foundations are
normally unnecessary for modern
multi-cylinder medium speed engines
and packaged units. Avoid
excessively thick, heavy bases to
minimize sub floor or soil loading.
Figure 34 Bases should be only thick enough
to prevent deflection and torque
reaction, while retaining sufficient
P=W÷A
surface area for support. Non-parallel
Where: units require no foundation
P = pressure in (psi) anchoring.
W= weight in (lb)
A= area in (in2)
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Application and Installation Guide Mounting
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Mounting Application and Installation Guide
Figure 35
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Application and Installation Guide Mounting
Bases
such that resonance does not
Purpose and Function occur during the machinery's
The most important function of normal work.
an engine base is rigidity. It must
• Make proper alignment easy,
maintain alignment between the
and maintain this alignment
engine and its driven equipment.
under all operational and
The major cause of misalignment is
environmental conditions,
flexing of the base due to lack of
thus eliminating the need for
torsional rigidity. Other causes are
frequent, periodic realignment
poor installation methods and
of the engine and driven
incorrect alignment procedures.
equipment. Allow sufficient
The base must offer rigidity space for shimming in the
adequate to oppose the twist due alignment process.
to torque reaction on drives where
• Provide proper mounting holes
the driven equipment is mounted on
for the engine and all other
the base assembly, but not bolted
base mounted components.
directly to the engine flywheel
housing. Note: Bases designed and fabricated
by dealers, or others, must meet the
In general, Cat engine bases will:
design requirements of Caterpillar
• Protect the engine block, supplied bases to assure strength
drive train couplings, and and vibration resistance.
driven equipment (generator
gear reducer, or pump) from Caterpillar Base Design
bending forces during ship- Ease of initial installation, vibration
ment. The entire package isolation, and need for isolation from
must be able to withstand flexing mounting surfaces are major
normal handling during reasons for using fabricated bases.
transportation without No base of any type should be
permanently distorting the rigidly connected to a flexing
base or causing misalignment mounting surface.
of the driven equipment. The type of load will also
• Limit torsional and bending determine specific design features
moment forces caused by required in an engine base.
torque reaction and flexing of Caterpillar offers different bases for
the foundation or substructure close-coupled units (such as single
under the base. bearing generators) and for remote
• Be free of torsional or linear mounted units (such as two bearing
vibration in the operating generators).
speed range of the engine,
and have a natural frequency
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Mounting Application and Installation Guide
Single Bearing Loads Figure 37. If the base were not rigid
When single-bearing generators or enough, engine torque would cause
close-coupled loads are used, the the base to flex excessively. The
base does not have to withstand result is misalignment, proportional
torque reaction. Bolting the to the amount of load, which will
generator housing to the flywheel not show up during a conventional
housing eliminates the need for the static alignment check.
base to absorb the driving torque of Severe cases of this problem result
the engine. Refer to Figure 36. in bearing and coupling failures.
Figure 36
Figure 37
Two Bearing Loads
With the load remote-mounted, Bases for Engines with Close-
a more rigid structural base is Coupled Loads
required. The full load torque Caterpillar does not recommend
between the engine and load has a specific section modulus for
to be absorbed by the base without the longitudinal girders or cross
causing excessive deflection in the members. Usually I-beams or
coupling. channel section steel beams in
a ladder-type arrangement are
The stationary frame of the
acceptable.
remote-mounted driven equipment
torques in the same direction as
the engine crankshaft. Refer to
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Application and Installation Guide Mounting
Figure 38
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Figure 39
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Application and Installation Guide Mounting
Figure 40
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Mounting Application and Installation Guide
isolators and limit stops, to the outer base design as shown in Figure 42
base. The outer base can be welded and Figure 43.
to the rig support structure. The The 12.42 m (40 ft 9 in) base has
inner base structure is not the same no decking provided from the rear of
as engine rails used in other the generator to the rear of the
applications. Refer to Figure 41. base. Customer-supplied auxiliary
The outer base must be supported equipment is to be mounted here,
by large girders, and can either be necessitating customer-supplied
welded or bolted to the rig structure. decking and reinforcement.
Inadequate support may result in Site preparation is generally
power module vibrations. required for land rig power modules
in order to provide level, firm soil. In
Offshore Power Module some cases, planking or concrete
surfacing may be necessary. Certain
types of soil, such as fine clay, loose
sand, sand near the ground water
level, or soil that is freezing or
thawing, are particularly unstable
under dynamic loads. Loose planking
under the power modules may also
cause power module vibration.
Because ground conditions may
Figure 41 vary from well location to well
location, vibrations may result which
Land Rig Power Modules are not due to misalignment or
The Cat petroleum land rig base unbalanced parts. Unstable ground,
uses 460 mm (18 in) wide flange as previously mentioned, may be
beams, available in lengths of 7.85 reacting to normal forces within
m, 9.37 m and 12.42 m (25 ft 9 in, the engine/generator combination,
30 ft 9 in and 40 ft 9 in), to allow whereas at another well location no
matching base length to equipment such reaction may occur.
needs. As with the offshore power In addition, rough handling may
modules, alignment integrity is occur during rig moves, so alignment
provided by using a base-within-a- should be checked after every move.
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Application and Installation Guide Mounting
Figure 42
Figure 43
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Application and Installation Guide Mounting
Reference Material
The following information is
provided as an additional reference
to subjects discussed in this guide.
SEHS8700
Special Instruction - Installation of
Flexible Mounting Groups
SEHS9162
Special Instruction - Spring Isolator
Group Installation and Adjustment
Procedure
© 2012 Caterpillar
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© 2008 Caterpillar®
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