278 Ac DC200-315 PDF

Riland Welder
REPAIR MANUAL
MIG SERIES
SHENZHEN RILAND ELECTRIC MFG. CO., LTD.

CONTENTS
-FOREWORD…………………………………………………………………………………………. 2
-SAFETY………………………………………………………………………………………………. 3
1. AC/DC200P………...……….…..……...……..……….…………………….…..……....……….. 4
1.1 The structure drawing of AC/DC200P………………………………………………………. 4
1.2 The general connection diagram of AC/DC200P………………………………………….. 4
1.3 The PCB diagram of AC/DC200P…………………………………………………………… 5
1.4 Troubleshooting of AC/DC200P……………………………………………………………... 10
2. AC/DC200Ⅱ……………...…….....………..……………….…….………...…………....………. 17
2.1 The structure drawing of AC/DC200Ⅱ……………………………………………………… 17
2.2 The general connection diagram of AC/DC200Ⅱ…………………………………………. 17
2.3 The PCB diagram of AC/DC200Ⅱ………………………………………………………….. 18
2.4 Troubleshooting of AC/DC200Ⅱ…………………………………………………………….. 18
3. WSE200……….…………...…...........…….....………………………………….…..……….….. 25
3.1 The structure drawing of WSE200…………………………………………………………... 25
3.2 The general connection diagram of WSE200………………………………………………. 26
3.3 The PCB diagram of WSE200……………………………………………………………….. 26
3.4 Troubleshooting of WSE200…………………………………………………………………. 30
4. AC/DC315P/250P…...…..…….............……………………………………..…..………………. 35
4.1 The structure drawing of AC/DC315P/250P………………………………………………... 35
4.2 The general connection diagram of AC/DC315P/250P…………………………………… 36
4.3 The PCB diagram of AC/DC315P/250P…………………………………………………….. 36
4.4 Troubleshooting of AC/DC315P/250P………………………………………………………. 41
5. WSE250/315...……………….…….……..…………...…..……….…………………….…….…. 48
5.1 The structure drawing of WSE250/315……………………………………………………… 48
5.2 The general connection diagram of WSE250/315…………………………………………. 49
5.3 The PCB diagram of WSE250/315………………………………………………………….. 50
5.4 Troubleshooting of WSE250/315……………………………………………………………. 51
6. AC/DC160…….……..…..............…....................……………………….………..………….…. 56
6.1 The structure drawing of AC/DC160………………………………………………………… 56
6.2 The general connection diagram of AC/DC160……………………………………………. 57
6.3 The PCB diagram of AC/DC160……………………………………………………………... 58
6.4 Troubleshooting of AC/DC160……………………………………………………………….. 61
REPAIR MANUAL・AC/DC SERIES 1

FOREWORD
This manual is only fit for the repairer, who has only digital or pointer multi-meter but special
instrument or equipment, to analyze the cause of malfunction, judge which parts of the machine are
damaged, and find the right solution through malfunction phenomenon and measure data.
When malfunction occurs, uncover the case of machines and check if there is some part burned out
or not.
Mainly check the following parts:
A. Top PCB: MOSFET, control module, drive module, auxiliary power supply
B. Center PCB: rectifying diode, transformer
C. Bottom PCB: electrolytic capacitor, thermal resistor, voltage-sensitive resistor
If there is, replace the PCB directly.
◆How to use this manual?

This manual is provided to help you locate and repair possible machine malfunctions. Simply
follow the three-step procedure listed below.
Step 1. Trouble (symptom)
Look under the column labeled “Trouble” (symptom). This column describes possible
symptoms that the machine may exhibit. Find the listing that best describes the symptom
that the machine is exhibiting.
Step 2. Analysis (possible cause)
The second column labeled “Analysis”(possible cause) lists the possibilities that may
contribute to the machine symptom.
Step 3. Solution
This column provides a course of action for the possible cause.
If you do not understand or are unable to perform the recommended solution, contact your local
dealer or supplier for further advice.
◆Note:
● Please read and understand the instruction manual carefully before the operation of this
equipment to ensure safety.
● Please read and understand this repair manual carefully before the maintenance of this
equipment to ensure safety.
● Have a qualified electrician to do the maintenance and troubleshooting work.
● Save this manual and keep it handy for quick reference.
● The contents of this manual may be revised without prior notice.
● This repair manual is issued on 1st August 2006.

SAFETY
Welding and cutting is dangerous to the operator, people in or near the working area, and the
surrounding, if the equipment is not correctly operated. Therefore, the performance of
welding/cutting must only be under the strict and comprehensive observance of all relevant safety
regulations. Please read and understand the instruction manual carefully before the installation and
operation.
・The switching of function modes is possibly damaging to the
equipment, while the welding operation is performed.
・Do disconnect the electrode-holder cable with the equipment,
before the performance of welding.
・A safety switch is necessary to prevent the equipment from
electric leakage.
・Welding tools should be of high quality.
・Operators should be qualified.
Electric shock: It can kill.

・Connect the earth cable according to standard regulation.
・Avoid all contact with live electrical parts of the welding circuit,
electrodes and wires with bare hands. It is necessary for the
operator to wear dry welding gloves while he/she performs the
welding task.
・ The operator should keep the work piece insulating from
himself/herself.
Smoke and gas generated while welding or cutting: harmful

to people’s health.
・Avoid breathing the smoke and gas generated while welding or
cutting.
・Keep the working area in good ventilation.
Arc rays: harmful to people’s eyes and skin.

・Wear welding helmet, anti-radiation glasses and work clothes
while the welding operation is performed.
・Measures also should be taken to protect people in or near the
working area.
.
Fire hazard
・The welding splash may cause fire, thus remove flammable
material away from the working place.
・Have a fire extinguisher nearby, and have a trained person
ready to use it.
Noise: possibly harmful to people’s hearing.

・Noise is generated while welding/cutting, wear approved ear
protection if noise level is high.
Machine fault:
・Consult the instruction manual and this repair manual.
・Contact your local dealer or supplier for further advice.
1. AC/DC200P
1.1 The structure drawing of AC/DC200P:
The structure of AC/DC200P is similar to that of AC/DC315P. (See the structure drawing of
AC/DC315P on page 35.)
1.2 The general connection diagram of AC/DC200P:
CP3 Top Board

DC308V PM-03-A2
+
CON1
Port
CON4
CON11
CENTER BOARD
VH-07(6)
BOTTOM BOARD
CON1
INPUT AC220V
PD-08-B0
CON6
PZ-06-B4
CON9
Port
CON10
-
CONTROL GAS
CP4
CON1
CON7 CON8 CON2
AC220V CONTROL HF DRIVE MODULE

14V PK-08-A1
FA N *2
T
CON2
50W450R*2
CON4 CON6
AC380V
PN-07-A1
CON2
CON1
AC220V
+
-
0 0
PH-20-A1 INVERTER BOARD
CON5
AC220V
DRIVE LINE
14V
CON3
VH-05
CON15 CON12 CON13
VH-03 (VH-04)*2
VH-02 VH-02
CON9 DC24V DC12V
XH- 02
CON14
VH-03
CON4
CONTROL MODULE
VH-04
CON11
PK-03-A1
PN-08-B0
AC220V
AC380V
Control Board
XH- 03
CON2
0
CON7 CON8
PK-05-A4 CON1 CON6 CON3 CON5
T CON10
XH-04 VH-03 XH-03 XH-04
XH-03 VH-02 VH-02
CON1 CON5
THERMAL SWITCH METER CONTROL SIGNAL
ARC FORCE
REMOTE RESISTANCE THERMAL SWITCH
AC20V*4
CON1 CON4 CON13

CON14
CON15 DC12V
CURRENT
PK-05-A4
CON11
CON3
CON15
PROTECT LED
CON12
PH-10-A01
CONTROL BOARD
PK-31-A0
CON9
OUT2
OUT1
PK-31-A0
CONTROL BOARD
XH-03(2)
Gun Switch Board

PH-10-A2
CON10 CON5 CON6 CON7 CON8 CON2 CON3

DRIVE BOARD
Gun switch 2T/4T AC/DC ARC/TIG CONTROL GAS CONTROL HF CONTROL PULSE
PK-09-A3
CON4
AC/DC200P ELECTRIC DIAGRAM

OR
CON2

1.3 The diagram of AC/DC200P’s top PCB PM-03-A2, center PCB PD-08-B0, bottom PCB
PZ-06-B4, control panel PK-31-A0, low-voltage control PCB PK-05-A4, control module
PK-03-A1, secondary drive PCB PK-09-A3, secondary inverter PCB PN-07-A1, PN-08-B0,
power supply conversion PCB PH-20-A1, meter display preset PCB PH-10-A01:
R9.1 R9.2 R9.3 R9.4 R9.5 R11.1 R11.2 R11.3 R11.4 R11.5
VT1.1 VT1.2 VT1.3 VT1.4 VT1.5 VT3.1 VT3.2 VT3.3 VT3.4 VT3.5
1
R8 C9 C11 R13
C6
CON5
C5
CON3 CON4
C12.1
T1
C7.1
CON2
C12.2
PM-03-A2
CON1 C12.3
2006.02.08 C7.2
C12.4
C7.3
R7 C8 C10 R14
VT2.1 VT2.2 VT2.3 VT2.4 VT2.5 VT4.1 VT4..2 VT4.3 VT4.4 VT4.5
R10.1 R10.2 R10.3 R10.4 R10.5 R12.1 R12.2 R12.3 R12.4 R12.5
CON3
+
D1 D2 D1 D2 D1 D2 D1 D2
R18 R17 R18 R17 R18 R17 R18 R17
C13 C14 C13 C14 C13 C14 C13 C14
R01
T2.1 T2.2 T2.3 T2.4 L2.5X31.0

R02
C13 C14 C13 C14 C13 C14 C13 C14
RT4
R18 R17 R18 R17 R18 R17 R18 R17
R23
C15 VH-03(2) C16
D1 D2 D1 D2 D1 D2 D1 D2
CON2
AC/DC.ARC.MIG.TIG(T) PD-08-B0 2005.09

CON1

RT1
CON9 CON10 Z3 RV1 RV5
C20 U1 RV4
C19 CP4 RV2 RV3
+
CON11
RELAY4
D11
Z2 VT3
RELAY3
R11
D10
Z1
CON5
D9 CON8 CON6
CON7
C18
VT2 D6 CP3
C17 RELAY2
D7 R10 D8
R9 CON4
PZ-06-B4
C13 C12 2005.11.30
CP2
+ + +
C14 C15
P1 P2 CON3 R7 R8
C16
C11
T1
R5 R6
D5
CP1 RELAY1
R4
C5 D4
C10 + + +
D2 D3
C6
C7 C8 C9
R3 VT1
C4
R2 C3
D1
Q1
CON2 C2
R1 CON1
C1
PK-31-A0
CON11 CON12 LED1 2006.02.08 CON13 CON14 CON15
C29 LED2
Q3 Q4 C28 Q5 Q6 R76
R74 R75 C27
R70 R71 L7 C26
R72 R73
C24 C25
R67 R68 R69
D30
-
+
R66 R65
VR6 VR7 VR9
VR8 D31 D32 D33 D34
R63 R64 D29
C23
R61 R62 D28
-
+
R58 R59 R60

C22
+
-
D26 D27 R57

+
-
C19 C20
D25 C21 R54 C17 C18
R56 R55
C16
D22 R50 Z5 D23 D24 R51 R52
R53
R45 R46 R47 D21 R48 C15
R49
Z4 C14 D20 R44
R43
R40 U4 R41 U5 R42 U6 D17 U7 D18 U8 D19
R36 R37 D15 R39 D16

R38 CON10
C13
R34 R35 D12 D13 D14
R32 D10 D11 U9

R31 D9 R33
C12 R26 Z3 R27 D7 R28 R29 R30

D8
L4
C11 R20 R21 R22 D5 R23 R24 R25 D6 U2
VR1 L3 L6 CON9
L5
R19
Q2 VR5
U3
D4
VR2 VR3 VR4
D3
R18
R16
R17
R14 C10 R15
Z2 C8
Q1 C9
C7
+
-
C6
R12 R13
U1 C5 R11
C4 R9 Z1 R10
R8 R5 R6 C3 R7
D2 R4
C2
CON1 D1 R3
R1 R2 C1
L1 L2

CON12 CON13 CON14 CON15
C30 C31
U7 C33 C34 U8
C29
+ +
C32
R34 C28
+
CON11 R35 C27
C26
R33 D11 C24 D12 R32
R29 C25 U6 Q2 D5 D6
R27
R25 R30 R31 U3 U4 U5
C21 C18 R28 C23
R21
C22
Z2
R26 R23
C19
+ D10
R24
Q1 R22 R17 R20
D7 D8 C20 R19
D1 D4
C14 C15 z1 R18 C16 R16
CON10
C17 D3 R14 C13

U2 R15
U9 U1 R13
R12
R11 L1
R10 C8
R9
C9 C10 R7 R8 C12 C11
R6 LED1 CON9
R3
R5 R1 R4 C6
C3 C4 R2 C5
C2
C1
CON1 CON2 CON6 CON3 CON4 CON5 CON7 CON8 PK-05-A4 2006.02.08
PK-03-A1 2006.02.08
C15 R31 C16 C17 R32 C18 C1 C2
Q9 Q7 Q8
U2 U3 R29
C14
R30 U1
R27 Q6
R28 Q4
C12 Q5
C11 R25 R26
C13 C10
C9 R21 R23 R24
C7
Q3 R22
C6 R19 C8
D5 Z2 Z3
R12 R15 LED1 R17 R20 R18
R16 C4 C5
R13 R14 D4 Z1
C3 R10 R11
R8 R9 LED2 D2 D3
R2 R3 R4 Q2 R5
Q1 R6 R7
R1 D1
P1

+
C16
Q8 C17
R13
D7
U9
Z4
C14
R14 C15 D6 R15 U10 Q7
R16
C13 U11
CON5
U8
C11
Q6
Z3
C12
R10
D5
R9 C10 D4 R11 U6 Q5 R12 C9

U7
+
CON3
CON4
Q4
C8
R5
Z2
C6
U5 Q3
R6 C7 D3 R7 R8
U4
C5
CON1
CON2
C4
Q2
Z1
U2
R1 D1 +
C2
R4 C1
U3 Q1 U1
R2 C3 D2 R3
PK-09-A3 2006.02.08
R14 R15 R16 R17 R18 R19 R20 R21 R22 R23
Z5
VT13 VT14 VT15 VT16 VT17 VT18 VT19 VT20 VT21 VT22
Z4
15 13
CON1
2.5X191.8
14
2.5X127.8
VT12
AC/DC200/200II/200P(T) 11 12
2.5X81.2
D1
PN-07-A1
R13
Z3
R12 C6 2005.09
R11
9
C5 10
2.5X191.8
8 7
2.5X127.8
2.5X81.2
6
C2 C4
C3 2.5X81.2
3
5
VT11
2.5X127.8 4
C1 2
2.5X191.8
1
VT1 VT3 VT4 VT5 Z2 VT6 VT7 VT8 VT10

VT2 VT9
R1 R2 R3 R4 R5 Z1 R6 R7 R8 R9 R10

R11 R12 R13 R14 R15 R16 R17 R18 R19 R20
Z4
VT11 VT12 VT13 VT14 VT15 VT16 VT17 VT18 VT19 VT20
Z3
16
2.5X191.8
14
2.5X127.8
2.5X81.2
AC/DC200/200II/200P(T) 12
PN-08-B0
2005.09
CON1
2.5X191.8
11
9
2.5X127.8 2.5X81.2
6
2.5X81.2
5
2.5X127.8
2
2.5X191.8
1
VT1 VT2 VT5 VT6 VT7 Z2 VT8 VT9 VT10

VT3 VT4
Z1
R1 R2 R3 R4 R5 R6 R7 R8 R9 R10
CON4 CON5 CON6
CON3
PH-20-A1
2005.09
CON2 CON1

CON1
D1
U1
R1
PH-10-A01
VR1
CON2
+12V
1.4 Troubleshooting of AC/DC200P:

Trouble Analysis Solution
1. Turn on the machine, no a. The input voltage is abnormal. a. Check if the input voltage is AC
display of the meter, the fan 220V.
doesn’t work, no no-load b. The power supply cable matching b. Check.
voltage output in TIG/ARC CP3/CP4 on bottom PCB PZ-06-B4 is
mode. disconnected, or the tie-in is damaged.
c. The power supply switch may be c. Replace the power supply switch
damaged. if it’s damaged.
d. The connecting cable matching socket d. Check.
CON1 — CON6 on power supply
conversion PCB is in loose connection.

2. Turn on the machine, the a. The connecting cable matching socket a. Check if the voltage of socket
meter displays, press the CON1 on bottom PCB PZ-06-A3 is in CON1 is DC308V.
welding torch switch in TIG loose connection.
mode, there is gas out and no b. The prime relay RELAY3 on bottom PCB b. Check and replace if necessary.
HF, no no-load voltage output PZ-06-A3 doesn’t close well; the value of
in ARC mode. thermal resistor RT1 increases.
c. The connecting cable matching rectifying c. Check.
bridge with socket CON11/CON6 is in
loose connection.
d. Some part on control module PK-03-A1 is d. Check with a multi-meter if chip
damaged. U1 is damaged. Check if the 16th
pin of U1 is 5V. If it’s not, replace
the chip because U1 is damaged.
Check if resistor R32, diode
D2/D3/D4, zener diode Z1/Z2/Z3,
audion Q2/Q3/Q4/Q5/Q6/Q7/Q9,
thyristor Q1 or capacitor C17 is
damaged.
e. Some part on control PCB PK-05-A4 is e. Check if MOSFET U2/U3/U4/U5
damaged. or resistor R32 is damaged.
3. Turn on the machine, the a. The connecting cable (+24V) matching a. Check.
meter displays, but the thermal socket CON10 on bottom PCB PZ-06-A4
resistor RT1/RT2/RT3/RT5 on with socket CON14 on control PCB
bottom PCB PZ-06-B4 heats PK-05-A4 is in loose connection.
and smokes after a while. b. The relay RELAY3 on bottom PCB b. Check.
PZ-06-A4 is damaged.
c. The auxiliary power supply part on c. Check with a multi-meter if chip
control PCB PK-05-A4 is damaged. U6, audion Q2, MOSFET U1,
capacitor C23 or resistor R35 on
control PCB PK-05-A4 is
damaged.

4. Turn on the machine and it a. The connecting cable matching socket a. Check.
appears normal, there is CON3 on top PCB PM-03-A2 with socket
no-load voltage output in ARC CON3 on bottom PCB PZ-06-B4 is in
mode, press the welding torch loose connection.
in TIG mode and there is gas b. High voltage silicon granule b. Check.
out, the malfunction LED is not D1/D2/D4/D5 or high voltage output
on, no HF. capacitor C12/C13 on bottom PCB
PZ-06-B4 is damaged.
c. The connecting cable is in loose c. Check.
connection with CP1/CP2 on bottom
PCB.
d. The discharge nozzle P1/P2 on bottom d. Adjust or replace it if necessary.
PCB has conglutination, excessive
clearance or serious oxidation problem.
e. The ARC/TIG conversion switch on the e. Check and replace it if necessary.
panel or chip U7 on control panel
PK-31-A0 is damaged.
f. The connecting cable matching socket f. Check. Short-circuit socket CON2
CON8 on control PCB PK-31-A0 with on bottom PCB PZ-06-B4, then
socket CON2 on bottom PCB PZ-06-B4 turn on the machine and press the
is in loose connection, or HF relay manual switch. If there is no HF,
RELAY1, audion Q1, MOSFET VT1 or there is something wrong with the
diode D3 on bottom PCB is damaged. HF circuit on bottom PCB. If there
is, the inductor L1/L2, chip U1/U3
or resistor R6 on control PCB

5. Turn on the machine and it a. Over-current protection occurs when a. Turn off the machine for 5mins
appears normal, press the welding is carried out. and restart.
welding torch switch and there b. Over-heating protection occurs when b. Stop the welding operation for
is gas out, the malfunction LED welding is carried out. 5mins, or the secondary inverter
is on, turn to ARC mode, the thermal switch is damaged.
malfunction LED turns on. c. Some parts on top PCB, center PCB, or c. Check. Turn off the machine, pull
bottom PCB are damaged. out the connecting cable matching
the socket CON3 on top PCB
PM-03-A2 with the socket CON3
on bottom PCB PZ-06-B4, turn on
the machine. If the malfunction
LED is off, the transformer T1 is
short-circuited or damaged. If it’s
on, turn off the machine, pull out
the connecting cable matching
socket CON1 on top PCB
PM-03-A2, turn on the machine. If
the malfunction LED is on,
MOSFET VT1.1—/VT4.5 on top
PCB or some parts on drive
module PK-08-A1 are damaged; if
it’s off, transformer T2.1/T2.2/
T2.3/T2.4 or rectifying diode
D1/D2 on PCB PD-08-B0 is
damaged.
6. Turn on the machine and it a. The magnet valve or the gas tube is a. Clear.
appears normal, it can start arc blocked.
in TIG mode, but the welding b. The magnet valve is damaged. b. Replace.
point appears black. c. The connecting cable matching socket c. Check.
CON10 on bottom PCB PZ-06-A4 with
socket CON7 on control panel PK-31-A0
is in loose connection.
d. Some parts in magnet valve control d. Check with a multi-meter if the
circuit on bottom PCB PZ-06-B4 or some MOSFET VT1, resistor R3/R2,
parts in magnet valve control circuit on diode D3 or audion Q1 on bottom
control panel PK-31-A0 are damaged. PCB or audion Q1 on control PCB
PK-31-A0 is damaged or if the
magnet valve control cable
matching the socket CON4 is
disconnected.
e. The welding torch is damaged. e. Remove the welding torch and the
gas-electricity tie-in, and press the
welding torch switch. If there is
gas out, the welding torch is
damaged. Replace it.
f. The tungsten is of bad quality or the f. Check and replace it if necessary.
argon is impure.

7. The cutting current is a. The connecting cable matching socket a. Check and replace it if necessary.
unstable and out of control. CON2 on control PCB PK-05-A4 with
socket CON11 on control panel
PK-31-A0 is in loose connection.
b. The capacitor C14/C15/C16/C9/C7/C8 b. Check and replace it if necessary.
on bottom PCB PZ-06-B4 leaks or is
damaged.
c. The input cable or output cable is too slim c. Enlarge the cross section area of
and too long. the cable.
d. Loose connection exists inside the d. Check.
machine, e.g. the remote control
connecting cable matching socket CON4
on control panel.
8. Turn on the machine but it a. The rectifying bridge matching the socket a. Replace.
strips. CON6/CON11 on bottom PCB PZ-06-B4
is damaged.
b. The power supply cable is disconnected b. Check.
or short-circuited.
9. Adjust the decay a. The diode D1/D2 or chip U3 on control a. Check and replace it if necessary.
potentiometer to the max value panel PK-10-A1 is damaged.
and release the welding torch
switch, the gas shuts off and
then no current output.
10. Press the welding torch a. The earth cable of welding torch is in a. Check and replace it if necessary.
switch, there is HF discharge loose connection.
buzz, but no welding voltage b. The output terminal of the earth cable is b. Check and replace it if necessary.
output. in loose connection with gas-electricity
tie-in or with center PCB PD-01-A2.
11. The arc starting is bad in a. The space between discharge nozzles a. Adjust the space between them,
TIG mode. P1 and P2 on bottom PCB PZ-06-B4 is or clear their surface.
too big or small, or their surface is badly
oxidized.
b. The high-voltage capacitor C12/C13 on b. Check and replace it if necessary.
bottom PCB is damaged, or the
capacitance becomes smaller.
c. The tungsten is of bad quality or the c. Check and replace it if necessary.
argon is impure.
d. The welding torch is in loose connection. d. Check.
e. Incorrect turn rate or turn-to-turn e. Check.
electricity leakage problem exists in
arc-starting coil matching CP1/CP2 on
bottom PCB.

12. Turn on the machine, and it a. The connecting cable matching socket a. Check.
appears normal, but the CON11 on control PCB PK-05-A4 with
malfunction LED turns on once the output bypass is in loose connection.
welding is carried out. b. Loose contact exists in MOSFET VT1.1 b. Check with a multi-meter.
— VT4.5 on top PCB PM-03-A2 or
rectifying diode D1/D2 on center PCB
PD-08-B1.
c. Some parts on control module PK-03-A1 c. Check if the chip U2 or audion Q9
are damaged. on PK-03-A1 is damaged.
13. Turn on the machine, and a. Some parts in manual switch control a. Check with a multi-meter if chip
there is HF. circuit are damaged. U8 or diode D14/D18 on control
panel PK-31-A0 is damaged.
Disconnect the connecting cable
matching socket CON9, and
short-circuit both terminal of
CON9, then check if the manual
switch board PH-10-A1 is
short-circuited.
b. The connecting cable matching socket b. Check.
CON8 on control panel PK-31-A0 with
socket CON2 on bottom PCB PZ-06-B4
is in loose connection, or chip U1 on
control panel PK-31-A0 is damaged.
14. Incessant HF exists when a. The relay RELY1, audion Q1, diode D3, a. Check and replace it if necessary.
welding is carried out. MOSFET VT1 on bottom PCB PZ-06-B4
or chip U1 on control panel PK-31-A0 is
damaged.
socket CON5 on control PCB PK-05-A4.
15. There is deviation between a. The value of the variable resistor R9 on a. Adjust. Methods: 1. Turn to ARC
the preset value and real value control PCB PK-05-A4 or VR1 on preset mode, adjust the value of variable
of the show value of the meter. PCB PH-10-A01 changes. resistor R9 on control PCB
PK-05-A4 to make the show value
of the meter is 200. 2. Turn to TIG
mode, do not press the manual
switch, adjust the value of variable
resistor VR1 on preset PCB to
make the show value of the meter
is 200.
16. No pulse in the pulse a. The pulse conversion switch on the panel a. Check and replace it if necessary.
mode. is damaged.
CON2/CON3 on control panel PK-31-A0
with the pulse conversion switch is
short-circuited, or chip U4, capacitor
C4/C11, potentiometer VR2/VR3 or diode
D24 is damaged.

17. When no-load in ARC a. Some of the MOSFET on the secondary a. Check. Method: Turn to ARC
mode, it appears normal in DC inverter PCB PN-07-A1/PN-08-B0 is mode, then AC mode, turn off the
mode, but there is abnormal damaged. machine after 3mins of no-load,
sound in AC mode. touch the MOSFET on the
secondary inverter PCB with your
hand one by one. The extra hot
ones are damaged.
18. No 4T state or 4T is a. The 2T/4T conversion switch on the a. Check.
inaccurate. panel is damaged, or the connecting
cable matching it with socket CON10 on
control panel PK-31-A0 is in loose
connection.
b. Some part on control panel PK-31-A0 is b. Check if chip U8/U2, diode D6 or
damaged. capacitor C2 on control panel is
damaged.
19. No AC output in AC mode. a. The AC/DC conversion switch on the a. Check.
panel is damaged. b. Check if the diode D9/D2/D1,
b. Some part on the control panel PK-31-A0 audion Q2, chip U6 or
is damaged. potentiometer VR4 on control
c. Some part on the secondary drive PCB panel is damaged.
PK-09-A3 is damaged. c. Check with a multi-meter if chip
U2/U4/U8/U9/U3, audion Q1—Q8
or zener diode Z1/Z2/Z3/Z4 on
drive PCB is damaged.
20. No AC sound when welding a. The value of the resistor matching socket a. Check and replace it if necessary.
in AC mode. CON1 on inverter PCB PN-07-A1 varies.
b. The MOSFET VT1, rectifying diode b. Check and replace it if necessary.
VT11, diode D1 or zener diode Z3 on
inverter PCB PN-07-A1 is damaged.
21. Press the welding torch a. The connecting cable matching socket a. Check.
switch, there is gas out, the CON11 on control panel PK-31-A0 with
show value of the meter is socket CON2 on control PCB PK-05-A4
invariable, there is only small is in loose connection.
current, and the pre-flow time b. Some part on control panel PK-31-A0 is b. Check if chip U5, audion Q3/Q4 or
is variable. damaged. potentiometer VR7 on control
22. When the pulse conversion a. The diode D24 on control panel a. Check.
switch is in no-pulse mode, in PK-31-A0 is damaged.
ARC or TIG mode, the welding
current is invariable, and there
is only maximum current.

23. Turn on the machine, the a. The input voltage is too low or is a. Check.
indicator of protection status is unstable.
on because the voltage is too b. The thermal switch matching socket b. Check.
low. CON14 on control panel PK-31-A0 is
damaged.
c. The connecting cable matching socket c. Check.
CON15 on control panel PK-31-A0 is in
loose connection.
d. The resistor R51/R44 or chip U6 on d. Check. Method: properly reduce
control panel PK-31-A0 is damaged. the value of resistor R44.
2. AC/DC200Ⅱ
2.1 The structure drawing of AC/DC200Ⅱ:
(Lack for the moment)
2.2 The general connection diagram of AC/DC200Ⅱ:
CP3 Top Board

DC308V PM-03-A2
+
CON1
CON4
Port
CON11
CENTER BOARD
VH-07(6)
BOTTOM BOARD
CON1
INPUT AC220V
PD-08-B0
CON6
PZ-06-B4
CON9
Port
CON10
-
CONTROL GAS
CP4
CON1
CON7 CON8 CON2
AC220V CONTROL HF DRIVE MODULE

14V PK-08-A1
FA N *2
T
CON2
50W450R*2
CON4 CON6
AC380V
PN-07-A1
CON2
CON1
AC220V
+
-
0 0
PH-20-A1 INVERTER BOARD
CON5
AC220V
DRIVE LINE
14V
CON3
VH-05
CON15 CON12 CON13

VH-03 (VH-04)*2
VH-02 VH-02
CON9 DC24V DC12V
XH-02
CON14
VH- 03
CON4
CONTROL MODULE
VH-04
CON11
PK-03-A1
PN-08-B0
AC220V
AC380V
Control Board
XH-03
CON2
0
CON7 CON8
PK-05-A4 CON1 CON6 CON3 CON5
T CON10
XH-04 VH-03 XH-03 XH-04
XH-03 VH-02 VH-02
CON1 CON5
THERMAL SWITCH METER CONTROL SIGNAL
ARC FORCE
AC20V*4
CON1 CON1 CON10

CON11
CON15 DC12V
CURRENT
PK-05-A4
CON8
CON3
CON12
PROTECT LED
PH-10-A01
CON9
CONTROL BOARD
PK-30-A0
CON5
OUT2
OUT1
PK-31-A0
CONTROL BOARD
XH-03(2)
Gun Switch Board

PH-10-A2
CON6 CON7 CON2 CON3 CON4

DRIVE BOARD
Gun switch 2T/4T AC/DC ARC/TIG CONTROL GAS CONTROL HF
PK-09-A3
CON4
AC/DC200 ELECTRIC DIAGRAM

OR
CON2

2.3 The diagram of AC/DC200Ⅱ’s control panel PK-30-A0:
PK-30-A0
CON12
CON10
2006.02.08
CON11
LED1 LED2
CON8 CON9
R66 C26
R67 D32 D27 D28 D29 D30
D33 L7
R64 R65 C25
Q6
D31
C24 R60 R61 R62 R63 R59 C23
C22
R50 R51 R52 R53 D25 Q4 D26 Q5 R56 R57
D23 Q3 D24 R55 R48 R58

R54
R49
D21 D22 R47 R45
R46
Z3 Q2 R42 D20 R44
C21 L6
VR5
R39 U7 D19 D17 R43 U8 D18
R41
R40
R36 R37 U6
R35 D16 R38
C20 L5
R30 R33 D15 R34 R32
-
C19 Z2
+
R31 D14 R28 R29
C18 C17
C16 R27 CON7
C14 R22 R23 D12 R24 C15 R25
R26
D13 VR4
R15 R16 R17 R18 R19 R20 R21
U5 C13
D7 D8 D9 D10 D11 R14 U4 R13
+
-
CON6
R11
R12
D5
D4 D6 CON5
D3
R10
C12
D2 C11
VR1 VR2 U3 R9 VR3
D1
C7
C8 C9 R8
R7
C10
C5 Z1 R5 R6
C4 L3 L4
R3 U1 U2
C6
R2
R4
CON4 C3
CON1
C1 CON3 C2 R1
L1 L2 Q1 CON2
2.4 Troubleshooting of AC/DC200Ⅱ:

1. Turn on the machine, there a. The input voltage is abnormal. a. Check if the input voltage is AC
is no display of the meter, the 220V.
fan doesn’t work, no no-load b. The power supply cable matching b. Check.
voltage output in ARC/TIG CP3/CP4 on bottom PCB PZ-06-B4 is
mode. disconnected, or the tie-in is damaged.
c. The power supply switch may be c. Check.
damaged, or it’s not closed.
CON1-CON6 on power supply
conversion PCB PH-20-A1 is in loose
connection.

2. Turn on the machine, the a. The connecting cable matching socket a. Check. Make sure the voltage of
meter displays, press the CON1 on bottom PCB PZ-06-B4 is in socket CON1 is DC308V.
mode, there is gas out and no b. The prime relay RELY3 on bottom PCB b. Check and replace if necessary.
HF, no no-load voltage output PZ-06-B4 doesn’t close well; the value of
in ARC mode. thermal resistor RT1 increases.
CON11/CON6 on bottom PCB PZ-06-B4
with the rectifying bridge is in loose
connection.
damaged. U1 on PK-03-A1 is damaged.
Method: Check if the output
th
voltage of the 16 pin of U1 is 5V.
If it’s not, U1 is damaged. Check if
audion Q2/Q3/Q4/Q5/Q6/Q7/Q9,
thyristor Q1, diode D2/D3/D4,
zener diode Z1/Z2/Z3, capacitor
C17 or resistor R32 is damaged.
resistor RT1/RV2/RV3/RV5 on with socket CON14 on control PCB
bottom PCB PZ-06-B4 heats PK-05-A4 is in loose connection.
c. The auxiliary power supply part on c. Check with a multi-meter if chip
control PCB PK-05-A4 is damaged. U6, audion Q2, MOSFET U1,
capacitor C23 or resistor R35 on
damaged.

no-load voltage output in ARC CON3 on bottom PCB PZ-06-B4 is in
mode, press the welding torch loose connection.
c. CP1/CP2 is disconnected with the bottom c. Check.
PCB.
d. The discharge nozzles P1/P2 on bottom d. Adjust or replace it if necessary.
PCB have conglutination, excessive
panel or the chip U4 on control panel
f. The connecting cable matching socket f. Check. Method: short-circuit the
CON4 on control PCB PK-30-A0 with socket CON2 on bottom PCB
socket CON2 on bottom PCB PZ-06-B4 PZ-06-B4, turn on the machine,
is in loose connection, or HF relay and press the manual switch. If
RELAY1, audion Q1, MOSFET VT1 or there isn’t HF, the HF circuit on
diode D3 on bottom PCB is damaged. bottom PCB goes wrong. If there
is, the inductor L3/L4, chip U5/U3

5. Turn on the machine and it a. Over-current protection occurs when a. Turn off the machine for 5mins
is on, the malfunction LED thermal switch is damaged.
turns on when turning to ARC c. Some parts on top PCB, center PCB, or c. Check. Method: turn to TIG mode,
mode. bottom PCB are damaged. turn off the machine, and pull out
the connecting cable matching the
on bottom PCB PZ-06-B4, then
turn on the machine. If the
malfunction LED is off, the
transformer T1 is short-circuited or
damaged. If it’s on, turn off the
machine, pull out the connecting
cable matching socket CON1 on
top PCB PM-03-A2, turn on the
machine. If malfunction LED is on,
MOSFET VT1.1—/VT4.5 on top
PCB or some part on drive module
PK-08-A1 is damaged; if off,
transformer T2.1/T2.2/T2.3/T2.4
or rectifying diode D1/D2 on PCB
PD-08-B0 is damaged.
CON10 on bottom PCB PZ-06-B4 with
d. Some part in magnet valve control circuit d. Check with a multi-meter if the
on bottom PCB PZ-06-B4 or some part in MOSFET VT1, resistor R3/R2,
magnet valve control valve circuit on diode D3 or audion Q1 on bottom
control panel PK-30-A0 is damaged. PCB or audion Q1 on control PCB
disconnected.
f. The tungsten is of bad quality or the f. Check and replace it if necessary.
argon is impure.

7. The welding current is a. The connecting cable matching the a. Check and replace it if necessary.
unstable and out of control. socket CON2 on the control PCB
PK-05-A4 with socket CON8 on control
panel PK-30-A0 is in loose connection.
b. The capacitor C14/C15/C16/C9/C7/C8 b. Check and replace it if necessary.
on bottom PCB PZ-06-B4 leaks or is
damaged.
machine, e.g. the connecting cable
matching socket CON1 with the remote
control.
strips. CON6/CON11 on bottom PCB PZ-06-B4
is damaged.
or short-circuited.
9. In TIG mode, adjust the a. The audion Q4, resistor R54/R59/R63 or a. Check and replace it if necessary.
decay potentiometer to the chip U8 on control PCB PK-30-A0 is
max value and release the damaged.
welding torch switch, the gas
shuts off and then no current
output.
tie-in.
TIG mode. P1 and P2 on bottom PCB PZ-06-B4 is or clear their surface.
oxidized.
b. The high-voltage capacitor C12/C13 on b. Check and replace it if necessary.
c. The tungsten is of bad quality or the c. Check and replace it if necessary.
argon is impure.
d. The welding torch is in loose connection. d. Check.
bottom PCB.

welding is carried out. b. Loose contact exists in MOSFET b. Check with a multi-meter.
VT1.1-VT4.5 on top PCB PM-03-A2 or
PD-08-B0.
c. Some part on control module PK-03-A1 is c. Check if the chip U2 or audion Q9
damaged. on PK-03-A1 is damaged.
there is HF. circuit on bottom PCB are damaged. U1 or diode D1/D2 on control
matching socket CON5,
socket CON5 and check if the
manual switch board PH-10-A1 is
short-circuited.
socket CON2 on bottom PCB PZ-06-B4
is short-circuited or in loose connection,
damaged.
14. Incessant HF exists when a. The relay RELAY1, audion Q1, diode D3, a. Check and replace it if necessary.
welding is carried out. MOSFET VT1 on bottom PCB PZ-06-B4
damaged.
socket CON5 on control PCB PK-05-A4
of the meter is 200. 2. Turn to TIG
mode, do not press the manual
switch, adjust the value of variable
resistor VR1 on preset PCB to
make the show value of the meter
is 200.
16. No welding voltage output a. The ARC/TIG conversion switch on the a. Check and replace it if necessary.
in ARC mode, but it’s normal in panel is damaged.
TIG mode. b. The connecting cable matching socket b. Check.
with ARC/TIG conversion switch is in
loose connection, or chip U4, resistor R7
or diode D3 is damaged.

17. When no-load in ARC a. Some of the MOSFET on the secondary a. Check. Method: Turn to ARC
mode, it appears normal in DC inverter PCB PN-07-A1/PN-08-B0 is mode, then AC mode, turn off the
ones are damaged.
connection.
damaged.
c. Interfered by the manual switch PCB. c. The porcelain capacitor 102/2KV
on the manual switch PCB is
damaged.
panel is damaged.
b. Some part on the control panel PK-30-A0 b. Check if the diode D18/D11/D10,
is damaged. audion Q6, chip U8 or
potentiometer VR2 on control
c. Some part on the secondary drive PCB c. Check with a multi-meter if chip
PK-09-A3 is damaged. U2/U4/U8/U9/U3, audion Q1-Q8
VT11, diode D1 or zener diode Z3 on
inverter PCB PN-07-A1 is damaged.

damaged.
loose connection.
3. WSE200
3.1 The structure drawing of WSE200:
The structure of WSE200 is similar to that of RILTIG315AC/DC. (See the above structure drawing.)
No. Description No. Description No. Description

1 Cover 9 Pilot-socket (2 pins) 17 Center PCB
2 Handle 10 Pilot-socket (3 pins) 18 Inverter PCB 2
3 Button 11 Rubber foot 19 Fan
4 Function switch 12 Coupling socket 20 HF PCB
5 Function switch 13 Panel PCB 21 Heat sink
6 Main switch 14 Control PCB 22 Input cable
7 Front panel 15 Top PCB (left) 23 Digital meter
8 Fast-socket 16 Inverter PCB 1
Note: WSE200 is without No.20 HF PCB.

3.2 The general connection diagram of WSE200:
CP3 Top Board
CON1
DC308V PM-01-A3
+
CON4---CON3
CON1
Port
CENTER BOARD
VH-07(6)
CON5 CON9
BOTTOM BOARD
CON8
INPUT AC220V
CON8
HF
CON3
PZ-27-A0 PD-06-A2
Port
+24V
CON10
-
CP4
CON2
CON2
CON2 CON8 CON6 CON7 FEED BACK
DRIVE MODULE
CON6
AC220V
PK-07-B0
FA N *2
CONTROL HF
CON2
PN-02-A2
CON4 CON6
50W160R
CON1
+
-
AC220V
CONTROL MODULE INVERTER BOARD

PH-20-A1
CON5
PK-02-A1
VH-05
CON3
CON9 CON5 CON2 CON2
VH-04
THERMAL SWITCH
CURRENT R PROTECT LED

CONTROL GAS TIME
PN-01-A1
AC220V
AC380V
0
CON8 OR CON9 CON6

CON10
T
CON1 CON5
CON3
CONTROL METER
AC20V*4
CON12
CONTROL BOARD
PK-10-A1
CON3
CON4
CON5
XH-03(2)
Gun Switch Board

PH-10-A2
OUT2
OUT1
Gun switch AC/DC REMOTE RESISTANCE REMOTE SWITCH THERMAL SWITCH
DRIVE BOARD
CON4
PK-09-A3
OR
CON2
WSE200 ELECTRIC DIAGRAM
3.3 The diagram of WSE200’s top PCB PM-01-A3, control module PK-02-A1, center PCB
PD-06-A2, bottom PCB PZ-27-A0 and secondary inverter PCB PN-01-A1 and PN-02-A2:
R20.1 R20.2 R20.3 R17.1 R17.2 R17.3

C3
C17 C21.2
VT4.1 VT4.2 VT4.3 VT3.1 VT3.2 VT3.3
+ + P1 LED1
C8
CON3---CON4
C6
R5 R4 R28
C4
VT10
C5.1 C5.2
CON9
VT8
R30
C24 VT9
L1
VT7
C21 103
CON7
C27
C18
LED2
C10.1
CON1
300:1:1
PK-02-A1(C)
R15
T3 BR2.1 C28
X4
BR2.2 R33
P1
C10.2 BR2.3
PM-01-A3 R34
PK-07-B0
BR2.4
R22 R10 R31
2006.02.08
CON8
R11
C19 R24
CON2
C10.3 R12
C20 R23 R13
D10 R32 C16
D9 R27
VT2
CON5
D7 R25 C22
D6 Z4 Q1 R29
D8 U2 Z3
R26 C25 VR4
C1
Q2
C9 U3 C29
C7
T2 D5.1 C31
+
R16 R14
C23 R39
D5.2 R35
C14
C32 R36
VT6.1 VT6.2 VT6.3 VT5.1 VT5.2 VT5.3 Z5
Z6
R38
C21.1
+
CON6 R37
CON10 C33
R19.1 R19.2 R19.3 R18.1 R18.2 R18.3

PK-02-A1 2006.02.08
LED2 Q9 C13
R29 C14 R30 C15 C16
+
C11
C12 Q7
U2 Q8
C10
C9
+ R28
D4 R27 U1 Q5
LED1 Q6
Q4 R26
R24 R25
R20 R21
R19 R22 R23
C6 R17 C7 C8 D3 R18
Q3 Z3 Z4
C3 R13 R15 R16
R14
C4 C5
C2 R10 Q1
R11
Q2 Z2 R12 D1 D2
R9 R2 R4
Z1 R5 R6 R7 R8
R1 R3 C1
CON1
D2.1 D3.1 D2.2 D3.2 D2.3 D3.3

R8
CON2
L1-2
R7.1 R6.1 R7.2 R6.2 R7.3 R6.3

C13
C12.1 C11.1 C12.2 C11.2 C12.3 C11.3

C01
R21
RV5
RV3
C14
hz
T1-1 T1-2 T1-3

RV4
C12.4 C11.4 C12.5 C11.5 C12.6 C11.6

R7.4 R6.4 R7.5 R6.5 R7.6 R6.6
L2.5X31.0
L3.0X99.8
L1-1
D2.4 D3.4 D2.5 D3.5 D2.6 D3.6
D12
Z01
D13
AC/DC200.ARC160/200 (T) PD-06-A2 2005.09

Z5 RELAY3 RT1
CON10 C18 U1 C19 RV2
CP4 RT4
RV1 RT2 RT3
+
R9 VT2
CON9
Z4
D8
R8
Z3
AC/DC200(D)
PZ-27-A0
2005.09
CON6
CON7
CON8
CON5
RELAY2
D7
CON4
C17 VT1
R7 D6
CP3
CP2 C14 C15 C16
CON3
C11
P1 P2
1K 5W
R10
L1
+ C12
+ C13
C10
RELAY1 R6
CP1 R4 C8
D5 C7 C9
R5
D4
T1 Z2
Z1
+
C6
D3 C2
C3
R3
+ C4 C5
D2
D1
R2
C1
R1
CON2
CON1
LED1 LED2
R35
CON3 CON4 CON5 CON6 CON7 CON8 CON9 CON10 CON11
D24
D22
D23
R34
R29 R32 R33
R31 C21 C22
D20 R30
R26 Q4 R27 R28
D21 D18 D19 C20
D16 R24 R25 Q3 C19
D17 C16 D15 R23 C17
D14 C18
VR5 R20 R22
D13 R21
-
+
R19
C15 R18
R17 R16
C24
U4
-
D10
+
U3
C14
C23
C13
U2 D25
R15
R14
D11
R13
D12
R12
D9
R9
C12 R8 R11
D8 VR4
R7
C11 R10
D7
+
-
-
+
R6
C10 U1 C8
CON12
-
-
+
C9
C7
-
+
+
VR1
-
VR2 C6 D6 VR3
Q1 Q2
-
+
D5
C5
D4
D3
-
+
R5
C2 D2
R4 C4
C3 D1
R3 R2
C1
CON1 CON2 R1
PK-10-A1 2006.02.09

R7 R8 Z4 R9 R10 R11 R12
VT7 VT8 VT9 VT10 VT11 VT12
Z3
37
AC/DC200(D)
PN-01-A1
2005.09 C1
35
34
32
Z2
R1 R2 Z1 R3 R4 R5 R6
R10 R11 Z5 R12 R13 R14 R15

CON1
Z4
VT7
Z3
R9
AC/DC200(D)
R8 C6 PN-02-A2
D1 C4
2005.09
R7
C3
C5
C2
C1
D1
Z2
Z1
R1 R2 R3 R4 R5 R6

3.4 Troubleshooting of WSE200:
1. Turn on the machine, the a. The input voltage is abnormal. a. Check if the input voltage is AC
power indicator is not on, the 220V.
fan doesn’t work, no no-load b. The power supply cable is not in good b. Check.
voltage output. connection with CP3/CP4 on bottom PCB
PZ-27-A0, or the tie-in is damaged.
c. The power supply switch may be c. Check and replace it if necessary.
damaged or unclosed.
connection.
2. Turn on the machine, the a. The connecting cable matching socket a. Check and make sure the voltage
power indicator is on, press the CON1 on bottom PCB PZ-27-A0 is in of socket CON1 is DC308V.
mode, there is gas out, no HF, b. The prime relay RELAY3 on bottom PCB b. Check and replace if necessary.
and no no-load voltage output. PZ-27-A0 doesn’t close well; the value of
resistor RT1-RT4 increases.
CON5/CON9 on bottom PCB PZ-27-A0
with rectifying bridge is in loose
connection.
Check if the 16th pin of U1 is 5V. If
it’s not, replace the chip because
U1 is damaged. Check if diode
D1/D2/D3, audion Q1/Q2/Q3/Q4/
Q5/Q6/Q7/Q8/Q9 or zener diode
Z1/Z2/Z3/Z4 is damaged.
e. Some part on top PCB PM-01-A3 is e. Check if MOSFET VT7-VT10,
damaged. resistor R15 or manostat U3 is
damaged.
power indicator turns on, but socket CON10 on bottom PCB PZ-27-A0
the thermal resistor RT1-RT4 with socket CON10 on top PCB
on bottom PCB PZ-27-A0 PM-01-A3 is in loose connection.
heats and smokes after a b. The relay RELAY3 on bottom PCB b. Check.
while. PZ-27-A0 is damaged.
c. The auxiliary power supply part on top c. Check with a multi-meter if
PCB PM-01-A3 is damaged. resistor R22/R24, MOSFET VT2,
diode D6/D8/D7/D9/D10, zener
diode Z3/Z4, OC U2 or audion Q1
on top PCB PM-01-A3 is
damaged.

appears normal, press the CON7 on top PCB PM-01-A3 with socket
welding torch and there is gas CON3 on bottom PCB PZ-27-A0 is in
out, the malfunction LED is not loose connection.
on, no HF, and there is no-load b. High voltage silicon granule b. Check.
voltage output. D3/D2/D5/D4 or high voltage output
capacitor C14/C15/C16 on bottom PCB
PCB.
e. The connecting cable matching socket e. Check.
both output terminal is in loose
connection, or HF relay RELAY1, zener
diode Z1/Z2, bridge D1 or resistor R1/R3
on bottom PCB is damaged.
5. Turn on the machine, and it a. Over-current protection occurs when a. Turn off the machine for 5mins
is on. thermal switch is damaged.
c. Some parts on top PCB, center PCB, or c. Check. Turn off the machine, pull
on bottom PCB PZ-27-A0, turn on
LED is off, the transformer T1 is
short-circuited or damaged. If it’s
on, turn off the machine, pull out
the connecting cable matching
MOSFET VT3.123/VT4./VT5./
VT6. on top PCB or some part on
drive module PK-07-B0 is
damaged; if it’s off, transformer
T1-1/T1-2/T1-3 or rectifying diode
D2.1/D3.5/D3.6 on center PCB
PD-05-A2 is damaged.

appears normal, it can start blocked.
arc, but the welding point b. The magnet valve is damaged. b. Replace.
appears black. c. The connecting cable matching socket c. Check.
socket CON8/CON9 on control panel
d. Some part in the magnet valve control d. Check with a multi-meter if the
circuit on bottom PCB PZ-27-A0 or on relay RELAY4, MOSFET VT1,
control panel PK-10-A1 is damaged. resistor R8, diode D7 or zener
diode Z3 on bottom PCB or
audion Q3 on control PCB
disconnected.
f. The tungsten is of bad quality or the f. Replace them if necessary.
argon is impure.
7. The welding current is a. The connecting cable matching socket a. Check and replace it if necessary.
unstable and out of control. CON10 on control panel PK-10-A1 with
socket CON5 on top PCB PM-01-A3 is in
loose connection.
b. The capacitor C4/C5/C12/C13 on bottom b. Check and replace it if necessary.
PCB PZ-27-A0 leaks or is damaged.
machine.
strips. CON5/CON9 on bottom PCB PZ-27-A0
is damaged.
or short-circuited.
9. Adjust the value of the decay a. The diode D1/D2 or chip U3 on control a. Check and replace it if necessary.
potentiometer to the maximum panel PK-10-A1 is damaged.
switch, the gas valve shuts off,
and no current output.
tie-in.

11. The arc starting is bad. a. The space between discharge nozzles a. Adjust the space between them,
P1 and P2 on bottom PCB PZ-27-A0 is or clear their surface.
oxidized.
b. The high-voltage capacitor C14/C15/C16 b. Check and replace it if necessary.
on bottom PCB is damaged, or the
c. The tungsten is of bad quality or argon is c. Check and replace it if necessary.
impure.
d. The welding torch is loose or broken. d. Check.
bottom PCB.
appears normal, but the CON6 on top PCB PM-01-A3 with socket
malfunction LED turns on once CON2 on center PCB PD-06-A2 is in
welding is carried out. loose connection.
b. Loose contact exists in MOSFET b. Check with a multi-meter.
VT1.1-VT4.5 on top PCB PM-01-A3 or
PD-06-A2.
there is HF. circuit on bottom PCB are damaged. U3, diode D18/D22 or audion Q4
on control panel PK-10-A1 is
damaged. Disconnect the
connecting cable matching socket
CON5/4, and check if the manual
switch board PH-10-A1 is
short-circuited.
socket CON3 on AC drive PCB PK-09-A3
is in loose connection, or chip U3/U4 or
diode D11/D12/D14/D15 on control panel
c. Some MOSFET on inverter PCB c. Check with a multi-meter one by
PN-01-A1/PN-02-A2 is damaged. one.
14. Incessant HF exists when a. The relay RELAY1or zener diode Z1/Z2 a. Check and replace it if necessary.
welding is carried out. on bottom PCB PZ-27-A0 is damaged.
b. Some part on inverter PCB PN-02-A2 is b. Check if rectifying diode D1,
damaged. MOSFET VT7, zener diode Z3 or
resistor matching socket CON1 on
PN-02-A2 is damaged.

15. Press the manual switch, a. Some MOSFET on the secondary a. Check. Method: Press the manual
when no-load, it appears inverter PCB PN-01-A1/PN-02-A2 is switch, turn to AC mode, turn off
normal in DC mode, but there damaged. the machine after 3mins of
is abnormal sound in AC mode. no-load, touch the MOSFET on
the secondary inverter PCB with
your hand one by one. The extra
hot ones are damaged.
panel is damaged.
b. Some part on the control panel PK-10-A1 b. Check if the diode D23/D24, chip
is damaged. U4 or potentiometer VR2 on
control panel PK-10-A1 is
damaged.
b. The MOSFET VT7, rectifying diode D1 or b. Check and replace it if necessary.
zener diode Z3 on inverter PCB
switch, there is gas out, there is CON10 on control panel PK-10-A1 with
only small current, and the socket CON5 on top PCB PM-01-A3 is in
pre-flow time is variable. loose connection.
b. Some part on control panel PK-10-A1 is b. Check if audion Q1/Q2 or
damaged. potentiometer VR5 on control
c. The remote control conversion switch on c. Check.
the panel is damaged.
damaged.
loose connection.
20. The tungsten is badly a. The value of clean width potentiometer a. Adjust the clean width smaller, or
burned out in ARC mode. VR2 on control panel PK-10-A1 is parallel connect a resistor of 200K
adjusted too big. or so with resistor R3 on control
panel PK-10-A1.

21. The manual control is a. The panel conversion switch is damaged. a. Check and replace it if necessary.
normal, but the pedal control b. The inching switch inside the pedal b. Check and replace it if necessary.
goes wrong. control is damaged.
c. The potentiometer inside the pedal c. Check and replace it if necessary.
control is damaged.
22. The welding current is a. The audion Q1/12 on control panel a. Check and replace it if necessary.
variable, but the maximum PK-10-A1 is damaged.
current is too big.
4. AC/DC315P/250P
4.1 The structure drawing of AC/DC315P/250P
4.1.1 The structure drawing of AC/DC315P:

1 Cover 9 Pilot-socket (2 pins) 17 Inverter PCB 2
2 Handle 10 Pilot-socket (3 pins) 18 AC Driver PCB
4 Function switch 12 Coupling socket 20 Inductance
4.1.2 The structure drawing of AC/DC250P:

The structure of AC/DC250P is similar to that of AC/DC315P. (See the structure drawing of
AC/DC315P on page )

4.2 The general connection diagram of AC/DC315P/250P:
Top Board
DC532V
PM-04-A3
CP3
CON8/CON7
+
CON3
VH-09(8)
Port
CON1
CON6 2 CON4 CON5
BOTTOM BOARD CENTER BOARD
INPUT AC380V
PD-13-B0
Port
PZ-03-B0
-
CP1
Port CON3
CON2
DRIVE MODULE
CON1
DC+24V HF
CP2
PK-08-A1
50W450R*4
PN-05-A2
CON3 CON6
CON1
+
-
VH-04
INVERTER BOARD
VH-05
AC220V
14V
FA N *2
T
CON2
CON4 CON6
AC380V
AC220V
GAS 0 0
VH-04
PH-20-A1
CON5
CON1 CON2 AC220V
DRIVE LINE
14V
CON3
PN-06-A1
CON15 CON12 CON13
VH-03 (VH-04)*2
VH-02 VH-02
CON9 DC24V DC12V
XH-02
CON14
VH- 03
CON4
CONTROL MODULE
CON11
PK-03-A1
Control Board
AC220V
AC380V
XH- 03
CON2
0
PK-05-A4 CON6 CON3 CON5

CON7 CON8 CON1
T CON10
XH-04 VH-03 XH-03 XH-04
XH-03 VH-02 VH-02
CON1 CON5
THERMAL SWITCH METER +24V CONTROL SIGNAL
ARC FORCE
HF BOARD
AC20V*4
CON1 CON4 CON13

CON14
CON15 DC12V
CURRENT
PK-05-A4
CON11
CON3
CON15
PZ-35-A0
OUT2
OUT1
PROTECT LED
CON12
PH-10-A01
CONTROL BOARD
PK-31-A0
CON9
PK-31-A0
CONTROL BOARD
XH-03(2)
Gun Switch Board

PH-10-A2
CON4

DRIVE BOARD
Gun switch 2T/4T AC/DC ARC/TIG CONTROL GAS CONTROL PULSE
CONTROL HF
PK-09-A3
CON 4
CON3
AC/DC315P ELECTRIC DIAGRAM
OR
+24V CONTROL GAS（PK-31-A0 CON7）

CON2
4.3 The diagram of AC/DC315P/250P’s top PCB PM-04-A3, center PCB PD-13-B0, bottom PCB
PZ-03-B0, HF PCB PZ-35-A0, control panel PK-31-A0, control PCB PK-05-A4, control module
PK-03-A1, AC drive PCB PK-09-A3 and inverter PCB PN-05-A2 and PN-06-A1:
R1 R4 R6 R10 R14 R17 R19 R21 R23 R27 R30 R33
U2 U4 U6 U8 U10 U12 U14 U16 U18 U20 U22 U24
C1 R8 C9
R13 R25 R29
CON3 C13 C14
CON2
C7
C12
C6
C5
PM-04-A3
2006.02.08
C4 C11
RT1 R11
C10
CON1
R7 R12 R24 R28

C2 C8
U1 U3 U5 U7 U9 U11 U13 U15 U17 U19 U21 U23
R2 R3 R5 R9 R15 R16 R18 R20 R22 R26 R31 R32

CON1
U13 U14 U15 U16 U17 U18 U19 U20 U21 U22 U23 U24
C11 C12 C13 C14 C15 C16 C17
R12 R13 R16 R17 R15 R18 R19

T3 T4 T1
R14 C10 R11
1 1 1 1
T2
RV1
R9 C9
D2
R10
R2 R3 R4 R5 R6 R7 R8 D1
R1
L1
C1 C2 C3 C4 C5 C6 C7 C8
U8 U9 U10 U11 U12 U1 U2 U3 U4 U5 U6 U7
AC/DC315/315P/TIG315 (T) PD-13-B0 2005.09 D7 D8 CON3
AC/DC.TIG(T) PZ-03-B0 2005.09

RT1
RELY1
R4
R3
+
+
C5
C1
CON1
RT2
+
C3
R1
R6
X4
+
X2
X3
+
C2
C6
CON4
CON5
CON2
+
C4
CON8
R2
CP2
CP1
CP3
R5
CON3
CON6
CON7

P1 P2
CP2
CP1
R2
2006.03.06
PZ-35-A0
C7
C2
C6
CON2
D2
D3
D1
D4
C5
D6
C9
C3
R1
C1
VT2
CON3
T1
Z1
CON4
RELAY1
C4
R3
R4
R5
R6
Q1
CON1
C8
C10
D5
VT1
PK-31-A0
CON11 CON12 LED1 2006.02.08 CON13 CON14 CON15
C29 LED2
Q3 Q4 C28 Q5 Q6 R76
R74 R75 C27
R70 R71 L7 C26
R72 R73
C24 C25
R67 R68 R69
D30
-
+
R66 R65
VR6 VR7 VR9
VR8 D31 D32 D33 D34
R63 R64 D29
C23
R61 R62 D28
-
+
R58 R59 R60

C22
+
-
D26 D27 R57

+
-
C19 C20
D25 C21 R54 C17 C18
R56 R55
C16
D22 R50 Z5 D23 D24 R51 R52
R53
R45 R46 R47 D21 R48 C15
R49
Z4 C14 D20 R44
R43
R40 U4 R41 U5 R42 U6 D17 U7 D18 U8 D19
R36 R37 D15 R39 D16

R38 CON10
C13
R34 R35 D12 D13 D14
R32 D10 D11 U9

R31 D9 R33
C12 R26 Z3 R27 D7 R28 R29 R30

D8
L4
C11 R20 R21 R22 D5 R23 R24 R25 D6 U2
VR1 L3 L6 CON9
L5
R19
Q2 VR5
U3
D4
VR2 VR3 VR4
D3
R18
R16
R17
R14 C10 R15
Z2 C8
Q1 C9
C7
+
-
C6
R12 R13 U1 C5 R11
C4 R9 Z1 R10
R8 R5 R6 C3 R7
D2 R4
C2
CON1 D1 R3
R1 R2 C1
L1 L2

C30 C31
U7 C33 C34 U8
C29
+ +
C32
R34 C28
+
CON11 C27
C26 R35
R33 D11 C24 D12 R32
R29 C25 U6 Q2 D5 D6
R27
R25 R30 R31 U3 U4 U5
C21 C18 R28 C23
R21
C22
Z2
R26 R23
C19
+ D10
R24
Q1 R22 R17 R20
D7 D8 C20 R19
D1 D4
C14 C15 z1 R18 C16 R16
CON10
C17 D3 R14 C13

U2 R15
U9 U1 R13
R12
R11 L1
R10 C8
R9
C9 C10 R7 R8 C12 C11
R6 LED1 CON9
R3
R5 R1 R4 C6
C3 C4 R2 C5
C2
C1
CON1 CON2 CON6 CON3 CON4 CON5 CON7 CON8 PK-05-A4 2006.02.08
PK-03-A1 2006.02.08
C15 R31 C16 C17 R32 C18 C1 C2
Q9 Q7 Q8
U2 U3 R29
C14
R30 U1
R27 Q6
R28 Q4
C12 Q5
C11 R25 R26
C13 C10
C9 R21 R23 R24
C7
Q3 R22
C6 R19 C8
D5 Z2 Z3
R12 R15 LED1 R17 R20 R18
R16 C4 C5
R13 R14 D4 Z1
C3 R10 R11
R8 R9 LED2 D2 D3
R2 R3 R4 Q2 R5
Q1 R6 R7
R1 D1
P1

+
C16
Q8 C17
R13
D7
U9
Z4
C14
R14 C15 D6 R15 U10 Q7
R16
C13 U11
CON5
U8
C11
Q6
Z3
C12
R10
D5
R9 C10 D4 R11 U6 Q5 R12 C9

U7
+
CON3
CON4
Q4
C8
R5
Z2
C6
U5 Q3
R6 C7 D3 R7 R8
U4
C5
CON1
CON2
C4
Q2
Z1
U2
R1 D1 +
C2
R4 C1
U3 Q1 U1
R2 C3 D2 R3
PK-09-A3 2006.02.08
R13 R14 R15 R16 R17 Z4 R18 R19 R20 R21 R22 R23 R24
VT13 VT14 VT15 VT16 VT17 Z3 VT19 VT20 VT21 VT22 VT23 VT24
VT18
17
16 _3
A3
_2
_1
AC/DC250B.315(T)
PN-06-A1
C1
2005.09
15
14
12 13
11 A2
10
9 6
7
8
5
4
3 A1
2
1
VT1 VT2 VT3 VT4 VT5 Z2 VT6 VT7 VT8 VT9 VT10 VT11 VT12
R1 R2 R3 R4 R5 Z1 R6 R7 R8 R9 R10 R11 R12

R16 R17 R18 R19 R20 Z5 R21 R22 R23 R24 R25 R26 R27
C8 8
D3
_12 7
A3
6
C7 R15 C5 D2
AC/DC250B.315(T)
PN-05-A2 C6
2005.09 _11 A2
_10
C4
_9
_8 _6
_7
_5 _2
X2
_3
_4
C2
C3
4
VT13 3
A1
C1 _1 2
Z3
1
R14
D1
R13
CON1 R1 R2 R3 R4 R5 Z1 R6 R7 R8 R9 R10 R11 R12
4.4 Troubleshooting of AC/DC315P/250P:

doesn’t work, no no-load b. The power supply cable is not in good b. Check.
voltage output in TIG/ARC connection with CP1/CP3 on bottom PCB
mode. PZ-03-B0, or the tie-in is damaged.
c. The power supply switch may be c. Check and replace it if necessary.
damaged or unclosed.
connection.

meter displays, press the CON7/CON8 on bottom PCB PZ-03-B0 of socket CON1 is DC532V.
welding torch switch in TIG is in loose connection.
turn to ARC mode, no no-load PZ-03-B0 doesn’t close well; the value of
voltage output. resistor RT1/RT2 increases.
CON2/CON4/CON5 on bottom PCB
PZ-03-B0 with rectifying bridge is in loose
connection.
Q6/Q7/Q9, thyristor Q1, zener
diode Z1/Z2/Z3, capacitor C17 or
resistor R32 is damaged.
meter displays, but the thermal socket CON1 on bottom PCB PZ-03-B0
resistor RT1/RT2 on bottom with socket CON14 on control PCB
PCB PZ-03-B0 heats and PK-05-A4 is in loose connection.
smokes after a while. b. The relay RELAY1 on bottom PCB b. Check.
c. The auxiliary power supply part on c. Check with a multi-meter if
control PCB PK-05-A4 is damaged. resistor R35, MOSFET U1, audion
Q2, chip U6 or capacitor C32 on
damaged.

no-load voltage output in ARC CON1 on HF PCB PZ-35-A0 is in loose
mode, press the welding torch connection.
c. CP1/CP2 is disconnected with the HF c. Check.
PCB.
d. The discharge nozzles P1/P2 on HF PCB d. Adjust or replace it if necessary.
have conglutination, excessive clearance
or serious oxidation problem.
panel or chip U7 on control panel
f. The connecting cable matching socket f. Check. Method: short-circuit the
CON8 on control PCB PK-31-A0 with socket CON4 on HF PCB
socket CON4 on HF PCB PZ-35-A0 is in PZ-35-A0, and turn on the
loose connection, or HF relay RELAY1, machine, if no HF, the HF circuit
audion Q1, MOSFET VT1 or diode D5 on on HF PCB goes wrong; if there
HF PCB is damaged. is, the inductor L1/L2, chip U1/U3
is on. Turn to ARC mode, the thermal switch is damaged.
malfunction LED turns on. c. Some parts on top PCB, center PCB, or c. Check. Turn off the machine, pull
on HF PCB PZ-35-B0, turn on the
machine. If the malfunction LED is
off, the transformer T1 on HF PCB
is short-circuited or damaged. If
it’s on, turn off the machine, pull
out the connecting cable matching
MOSFET U1-U24 on top PCB or
some part on drive module
PK-08-A1 is damaged; if it’s off,
transformer T1/T2/T3/T4 or
rectifying diode U1/U24 on center
PCB PD-13-B0 is damaged.

CON3 on HF PCB PZ-35-A0 with socket
loose connection.
d. Some part in the magnet valve control d. Check with a multi-meter if
circuit on HF PCB PZ-35-A0 or on control MOSFET VT2, diode D6, zener
panel PK-31-A0 is damaged. diode Z1 on HF PCB or audion Q1
on control PCB PK-31-A0 is
damaged or if the magnet valve
control cable matching the socket
CON2 is disconnected.
argon is impure.
b. The capacitor C1/C2/C3/C4/C5/C6 on b. Check and replace it if necessary.
bottom PCB PZ-03-B0 leaks or is
damaged.
machine, e.g. the connecting cable
matching socket CON4 on control panel
with the remote control.
strips. CON2/CON4/CON5 on bottom PCB
or short-circuited.
9. When in TIG mode, adjust a. The diode D1/D2 or chip U3 on control a. Check and replace it if necessary.
the value of the decay panel PK-10-A1 is damaged.
potentiometer to the maximum

tie-in.
TIG mode. P1 and P2 on HF PCB PZ-34-A0 is too or clear their surface.
big or small, or their surface is badly
oxidized.
b. The high-voltage capacitor C3/C4 on HF b. Check and replace it if necessary.
PCB is damaged, or the capacitance
becomes smaller.
impure.
HF PCB.
VT1-VT24 on top PCB PM-04-A3 or
rectifying diode U1/U24 on center PCB
PD-13-B0.
there is HF. circuit are damaged. U8 or diode D14/D18 on control
matching the socket CON9,
socket CON9 and check if the
short-circuited.
socket CON4 on bottom PCB PZ-35-A0
is in loose connection, or chip U1 on
control panel PK-31-A0 is damaged.

14. Incessant HF exists when a. The relay RELAY1, audion Q1, diode D5, a. Check and replace it if necessary.
welding is carried out. MOSFET VT1 on HF PCB PZ-35-A0 or
chip U1 on control panel PK-31-A0 is
damaged.
socket CON5 on control PCB PK-05-A4
of the meter be the value of the
corresponding machine type. 2.
Turn to TIG mode, do not press
the manual switch, adjust the
value of variable resistor VR1 on
preset PCB PH-10-A0 to make the
show value of the meter be the
value of the corresponding
machine type.
16. No pulse when in pulse a. The panel pulse conversion switch is a. Check and replace it if necessary.
mode. damaged.
with the pulse conversion switch is
short-circuited, or chip U4, capacitor
C4/C11, potentiometer VR2/VR3 or diode
D24 is damaged.
17. When no-load in ARC a. Some MOSFET on the secondary a. Check. Method: Turn to ARC
mode, it appears normal in DC inverter PCB PN-05-A2/PN-06-A1 is mode, then AC mode, turn off the
ones are damaged.
connection.
damaged.

panel is damaged.
b. Some part on the control panel PK-31-A0 b. Check if the diode D9/D2/D1, chip
is damaged. U6, audion Q2 or potentiometer
VR4 on control panel PK-31-A0 is
damaged.
D1/D3, resistor R14/R13 or zener diode
Z3 on inverter PCB PN-05-A2 is
damaged.
22. When the pulse conversion a. The diode D24 on control panel a. Check and replace it if necessary.
switch is at no-pulse state, in PK-31-A0 is damaged.
ARC/TIG mode, the welding
current is invariable, and there
is only maximum current.
damaged.
loose connection.
24. The tungsten is badly a. The value of AC clean width on the panel a. Adjust the clean width smaller.
burned out in AC mode. is adjusted too big.
25. The manual control is a. The connecting cable matching socket a. Check.
normal, but the pedal control CON4 on control panel PK-31-A0 is in
goes wrong. loose connection.
b. Some part on control panel PK-31-A0 is b. Check if diode D23, zener diode
damaged. Z5, resistor R32/R35/R46 or
inductor L3/L4 on control panel

5. WSE250/315
5.1 The structure drawing of WSE250/315
5.1.1 The structure drawing of WSE250


5.1.2 The structure drawing of WSE315

5.2 The general connection diagram of WSE250/315:
Top Board
DC532V
PM-04-A3
CP3
CON8/CON7
+
CON3
VH-09(8)
Port
CON1
CON6 2 CON4 CON5
BOTTOM BOARD CENTER BOARD

INPUT AC380V
PD-13-B0
Port
PZ-03-B0
-
CP1
Port CON3
CON2
DRIVE MODULE
CON1
DC+24V HF
CP2
PK-08-A1
50W450R*4
PN-05-A2
CON3 CON6
CON1
+
-
VH-04
INVERTER BOARD
VH-05
AC220V
14V
FA N *2
T
CON2
CON4 CON6
AC380V
AC220V
0 0
VH-04
GAS
PH-20-A1
CON5
CON3 CON1 AC220V

DRIVE LINE
14V
CON3
PN-06-A1
CON15 CON12 CON13

VH-03 (VH-04)*2
VH-02 VH-02
CON9 DC24V DC12V

XH- 02
CON14
VH- 03
CON4
CONTROL MODULE
CON11
PK-03-A1
Control Board
AC220V
AC380V
XH- 03
CON2
0
PK-05-A4 CON6 CON3 CON5

CON7 CON8 CON1
T CON10
XH-04 VH-03 XH-03 XH-04
XH-03 VH-02 VH-02
CON1 CON5
ARC FORCE PROTECT LED
THERMAL SWITCH METER +24V
CONTROL GAS CONTROL METER
HF BOARD
AC20V*4
CON8 OR CON9
CON12
CON15 DC12V
PK-05-A4
CON10
CON3
CON3
PZ-34-A0
OUT2
OUT1
PH-10-A01 CONTROL BOARD

CON6
PK-10-A1
CON4
PK-10-A1
CON5
CON12
XH-03(2)
Gun Switch Board

CONTROL HF PH-10-A2
CON4

DRIVE BOARD
Gun switch AC/DC REMOTE RESISTANCE REMOTE SWITCH THERMAL SWITCH
PK-09-A3
CON4
CON2
OR
+24V CONTROL GAS

CON2
WSE250/315 ELECTRIC DIAGRAM

PK-10-A1 CON8/9

5.3 The diagram of WSE250/315’s HF PCB PZ-34-A0 and control panel PK-10-A1:
P1 P2
CP2 P1 CP1
2006.03.06
PZ-34-A0
C9
C7
C4
D4
R5
D3
D2
D1
5W1K
R7
C3
1mH
C2
L1
+
C10
C8
CON2
T1
R3
C1 Z1
C5
R6
CON4
VT2
VT1
R2
C11 C12
C6
CON1
RELAY1
Z3
Z2
R1
R4
CON3
BR1
LED1 LED2
R35
CON3 CON4 CON5 CON6 CON7 CON8 CON9 CON10 CON11
D24
D22
D23
R34
R29 R32 R33
R31 C21 C22
D20 R30
R26 Q4 R27 R28
D21 D18 D19 C20
D16 R24 R25 Q3 C19
D17 C16 D15 R23 C17
D14 C18
VR5 R20 R22
D13 R21
R19
C15 R18
R17 R16
C24
U4
D10
U3
C14
C23
C13
U2 D25
R14
R15
D11
R13
D12
R12
D9
R9
C12 R8 R11
D8 VR4
R7
C11 R10
D7
R6
C10 U1 C8
CON12
-
C9
C7
VR1 VR2 C6 D6 VR3
Q1 Q2
D5
C5
D4
D3
R5
C2 D2
R4 C4
C3 D1
R3 R2
C1
CON1 CON2 R1
PK-10-A1 2006.02.09

5.4 Troubleshooting of WSE250/315:
doesn’t work, no no-load b. The input cable is not in good connection b. Check.
voltage output in ARC/TIG with CP3/CP2/CP1 on bottom PCB
mode. PZ-03-B0, or the tie-in is damaged.
c. The power supply switch may be c. Check and replace the power
damaged or not closed. supply switch if it’s damaged.
connection.
meter displays, press the CON7/CON8 on bottom PCB PZ-03-B0 of socket CON1 is DC532V.
welding torch switch in TIG is in loose connection.
turn to ARC mode, no no-load PZ-03-B0 doesn’t close well; the value of
voltage output. resistor RT1/RT2 increases.
PZ-03-B0 with rectifying bridge is in loose
connection.
Q6/Q7/Q9, thyristor Q1, zener
diode Z1/Z2/Z3, capacitor C17 or
meter displays, but the thermal socket CON1 on bottom PCB PZ-03-B0
resistor RT1/RT2 on bottom with socket CON14 on control PCB
PCB PZ-03-B0 heats and PK-05-A4 is in loose connection.
smokes after a while. b. The relay RELAY1 on bottom PCB b. Check.
c. The auxiliary power supply part on c. Check with a multi-meter if
control PCB PK-05-A4 is damaged. resistor R35, MOSFET U1, audion
Q2, chip U6 or capacitor C32 on
damaged.

no-load voltage output in ARC CON3 on HF PCB PZ-34-A0 is in loose
mode, press the welding torch connection.
on, no HF. capacitor C6/C7 on HF PCB PZ-34-A0 is
damaged.
c. CP1/CP2 is disconnected with the HF c. Check.
PCB.
d. The discharge nozzles P1/P2 on HF PCB d. Adjust or replace it if necessary.
have conglutination, excessive clearance
or serious oxidation problem.
panel is damaged.
f. The connecting cable matching both f. Check.
output terminal with socket CON4 on HF
PCB PZ-34-A0 is in loose connection, or
HF relay RELAY1, zener diode Z2/Z3,
MOSFET VT1 or resistor R4/R6 on HF
PCB is damaged.
is on. Turn to ARC mode, the thermal switch is damaged.
malfunction LED turns on. c. Some parts on top PCB, center PCB, or c. Check. Turn to TIG mode, turn off
bottom PCB are damaged. the machine, pull out the
connecting cable matching the
on HF PCB PZ-34-A0, turn on the
off, the transformer T1 on HF PCB
is short-circuited or damaged. If
it’s on, turn off the machine, pull
out the connecting cable matching
MOSFET U1-U24 on top PCB or
some part on drive module
PK-08-A1 is damaged; if it’s off,
transformer T1/T2/T3/T4 or
rectifying diode U1/U24 on center
PCB PD-13-B0 is damaged.

CON2 on HF PCB PZ-34-A0 with socket
circuit on HF PCB PZ-34-A0 or on control MOSFET VT2, zener diode Z1 on
panel PK-10-A1 is damaged. HF PCB, audion Q3 or resistor
R31/R33 on control PCB
disconnected.
argon is impure.
b. The capacitor C1/C2/C3/C4/C5/C6 on b. Check and replace it if necessary.
bottom PCB PZ-03-B0 leaks or is
damaged.
machine.
e. The panel remote control conversion e. Check.
switch is damaged.
strips. CON2/CON4/CON5 on bottom PCB
or short-circuited.
9. When in TIG mode, adjust a. The audion Q5, resistor R64/R65/R68 or a. Check and replace it if necessary.
the value of the decay chip U6 on control panel PK-31-A0 is
potentiometer to the maximum damaged.

tie-in.
TIG mode. P1 and P2 on HF PCB PZ-35-A0 is too or clear their surface.
big or small, or their surface is badly
oxidized.
b. The high-voltage capacitor C6/C7 on HF b. Check and replace it if necessary.
PCB is damaged, or the capacitance
becomes smaller.
impure.
HF PCB.
VT1-VT24 on top PCB PM-04-A3 or
rectifying diode U1/U24 on center PCB
PD-13-B0.
there is HF. circuit are damaged. U3, diode D18/D22 or audion Q4
damaged. Disconnect the
connecting cable matching the
socket CON5/4, and check if the
short-circuited.
is in loose connection, or chip U1/U4 or
diode D11/D12/D14/D15 on control panel
c. Some MOSFET on inverter PCB c. Check.
PN-06-A0/PN-05-A2 is damaged.

14. Incessant HF exists when a. The relay RELAY1 or MOSFET VT1 on a. Check and replace it if necessary;
welding is carried out. HF PCB PZ-34-A0 is damaged, or the adjust the value of resistor R6
value of variable resistor R6 varies. smaller to make sure that there is
no HF when welding.
b. Some part on inverter PCB PN-05-A2 is b. Check if rectifying diode D1/D3,
damaged. zener diode Z3, MOSFET VT13 or
of the meter be the value of the
corresponding machine type. 2.
Turn to TIG mode, do not press
the manual switch, adjust the
value of variable resistor VR1 on
preset PCB PH-10-A01 to make
the show value of the meter be the
value of the corresponding
machine type.
16. When no-load in ARC a. Some MOSFET on the secondary a. Check. Method: Turn to ARC
mode, it appears normal in DC inverter PCB PN-05-A2/PN-06-A1 is mode, then AC mode, turn off the
ones are damaged.
panel is damaged.
b. Some part on the control panel PK-10-A1 b. Check if the diode D23/D24, chip
is damaged. U4 or potentiometer VR2 on
control panel PK-10-A1 is
damaged.
D1/D3, resistor R14/R13 or zener diode
Z3 on inverter PCB PN-05-A2 is
damaged.

20. The welding current is a. The audion Q1/Q2 on control panel a. Check and replace it if necessary.
variable, and the maximum PK-10-A1 is damaged.
current is too big.
damaged.
loose connection.
22. The tungsten is badly a. The value of AC clean width on the panel a. Adjust the clean width smaller.
burned out in AC mode. is adjusted too big.
23. The manual control is a. The connecting cable matching socket a. Check.
normal, but the pedal control CON1 on control panel PK-10-A1 is in
goes wrong. loose connection, or the panel remote
control matching socket CON2 is
damaged.
b. The potentiometer inside the pedal b. Check.
control or the toggle switch is damaged.
6. AC/DC160
6.1 The structure drawing of AC/DC160:

1 Cover 9 Pilot-socket (2 pins) 17 Inverter PCB 2
2 Handle 10 Pilot-socket (3 pins) 18 AC Driver PCB
4 Function switch 12 Coupling socket 20 Inductance
5 EMC PCB 13 Bottom PCB 21 Heat sink
6 Main switch 14 Center PCB 22 Input cable
7 Front panel 15 Top PCB 23 Digital meter
6.2 The general connection diagram of AC/DC160:
CP3 Top Board

DC308V PM-21-A0 +
CON1
CON9
Port
CENTER BOARD
VH-07(6)
CON5 CON9
BOTTOM BOARD
CON5
INPUT AC220V
CON7
HF
CON2
PZ-36-A0 PD-22-A2
Port
+24V
CON10
CP4
CON1
CON1
CON3 CON8 CON6 CON7 FEED BACK
DRIVE MODULE
CON2
CONTROL HF AC220V FAN *2

AC220V
PK-07-B0
PK-32-A0 CON4
PN-02-A2
50W160R
CON1
+
-
CONTROL MODULE INVERTER BOARD
PK-02-A1
VH-05
CONTROL LINE
VH-04
METER THERMAL SWITCH
PROTECT LED
CURRENT R
CONTROL GAS TIME
PN-01-A1
AC220V
AC380V
0

T
CON1 CON5
CON12
AC20V*4
CONTROL BOARD
CON3
PK-32-A2
CON5
CON6
2T/4T
XH-03(2)
Gun Switch Board

PH-10-A2
OUT2
OUT1

Gun switch AC/DC TIG/ARC REMOTE RESISTANCE CONTROL HF THERMAL SWITCH
DRIVE BOARD
CON4
PK-09-A3
OR
CON2
AC/DC160 ELECTRIC DIAGRAM

6.3 The diagram of AC/DC160’s top PCB PM-21-A0, control module PK-02-A1, center PCB
PD-22-A1, bottom PCB PZ-36-A0, AC drive PCB PK-09-A3, inverter PCB PN-01-A1/PN-02-A2
and control panel PK-32-A0:
R32
R34
R31 R33
+ C26 C27
+ LED2
VT9 VT10 VT11 VT12 R30 R29
C22 C23 CON9
P3 P2 LED1
C25 R26
CON10
C21 R27 R28 C24 VT8
C20
VT7
R25
C19
CON7 VT6
C18 CON8
C17 C16 R24
VT5
R23
CON5 D9 R22
T2 D8 R21
D7 R20
D6 C14 C15
C13
P1
X2
R19 CON6
R18 CON4
+
R17 U4
C12 C10 Q1
C11
PM-21-A0
R16
U3 D5 Z4 R15
R13
2006.02.08 D4 C9
R14
Z3
U2 Z2
R12 CON3
C7 C8 T1 C4 Z1
R9 R10 C5 C6
+ R11
D3 U1
VT1 VT2 VT3 VT4 D2 C3 R8 R7
C2
R6
D1
R5
+ C1
R1 R2 R3 R4
CON1 CON2
PK-02-A1 2006.02.08
LED2 Q9 C13
R29 C14 R30 C15 C16
+
C11
C12 Q7
U2 Q8
C10
C9
+
R28
D4 R27 U1 Q5
LED1 Q6
Q4 R26
R24 R25
R21
R19 R20
R22 R23
C6 R17 C7 C8 D3 R18
Q3 Z3 Z4
C3 R13 R15 R16
R14
C4 C5
C2 R10 Q1
R11
Q2 Z2 R12 D1 D2
R9 R2 R4
Z1 R5 R6 R7 R8
R1 R3 C1

D7 D8 D9 D10
Cu
L3
R5 C5 R6 C6
C4
RV1
C3
T2 T1
R4
C1 R3 C2
R2
Cu
L2
D5 D6
D2 D3 D4 L1 R1 CON1
D1
PD-22-A2 2005.12.20
CON10
C11 RV5 Z3 RELAY3 RT1 RV4
C12 U1 CP4
RV1
RV2 RV3
+
R11
D12
CON9
VT3
Z2 2
Z1
VT2
RELAY2
D11
CON6
CON7
CON8
CON5
C10
CP3
D10
CP2 C7 C8 C9 CON4
R10
CON3
Q1 R9
C1 C2
1R1 L1
T1
C6
R7
R8
R6
+ +
P1 P2
VT1
R5
D7
CP1
C5 RELAY1
D6 C4
R4
D5
C3 C4
+ +
R3 C3
D2 C2
D1 CON2
C1
R2
R1
AC/DC160(D) PZ-36-A0 2005.09 CON1
+
C16
Q8 C17
R13
D7
U9
Z4
C14
R14 C15 D6 R15 U10 Q7

R16
C13 U11
CON5
U8
C11
Q6
Z3
C12
R10
D5
R9 C10 D4 R11 U6 Q5 R12 C9

U7
+
CON3
CON4
Q4
C8
R5
Z2
C6
U5 Q3
R6 C7 D3 R7 R8
U4
C5
CON1
CON2
C4
Q2
Z1
U2
R1 D1 +
C2
R4 C1
U3 Q1 U1
R2 C3 D2 R3
PK-09-A3 2006.02.08

R7 R8 Z4 R9 R10 R11 R12
Z3
37
AC/DC200(D)
PN-01-A1
2005.09 C1
35
34
32
Z2
R1 R2 Z1 R3 R4 R5 R6
R10 R11 Z5 R12 R13 R14 R15

CON1
Z4
VT7
Z3
R9
AC/DC200(D)
R8 C6 PN-02-A2
D1 C4
2005.09
R7
C3
C5
C2
C1
D1
Z2
Z1
R1 R2 R3 R4 R5 R6

LED2
C26
U10 CON10 CON11
LED1 CON12
R68 C25
CON8 R64 CON9 R67 D35
D31
L7
D28
D30
R66
D32
D29
Q4 Q5
C24
R63 D33 R65 Q6
D34
C21 R58 R59 R61 R62 C22 C23
R60 R56
R50 R51 R52 R53 D26 D27 R55 R57
D24 Q2 Q3 D25 R46 R47 R49

R54
R48
D22 D23 R43 R44 R45 CON7
D21 U7
Z3 R40
D20 R39 VR9 U9 C20
R35 D18 R38 D19
R36 R37
R31 D17 R33 R34
R32 C19
R29 D16 Z2 R30
R41
R42
C18
-
+
U8
D15 R27 R28
C17
PK-32-A0 2006.02.08 C15 R26 C16 CON6
R25
R23 C14 U4
C13 R21 R22 D13 R24
VR7
D14
R14 R15 R16 R17 R18 R19 R20
U3＼U6
D8 D9 D10 D11 D12 R12 R13 C12
+
-
R11
C9 C11
C7 C8
D6 D7
U5
R10
C10
D4 D5
R8
D1
D3 L6
VR1 VR5 U2 R9 VR2
D2
L4 C6
L5 R7
Z1 R5 R6 U1
C5 C4
R3 C3 CON4 CON5
R2 L3
CON2 C1
R1
C2
R4
L2 CON1 Q1
L1 CON3
6.4 Troubleshooting of AC/DC160:

doesn’t work, no no-load b. The input cable is not in good connection b. Check.
voltage output. with CP3/CP4 on bottom PCB PZ-36-A0,
or the tie-in is damaged.
c. The power supply switch may be c. Check and replace the power
damaged or not closed. supply switch if it’s damaged.
PZ-36-A0 is in loose connection.

meter displays, press the CON1 on bottom PCB PZ-36-A0 is in of socket CON1 is DC308V.
turn to ARC mode, no no-load PZ-36-A0 doesn’t close well; the value of
voltage output. resistor RT1/RT2/RT3/RT4 increases.
CON5/CON9 on bottom PCB PZ-36-A0
with rectifying bridge is in loose
connection.
Q6/Q7/Q8/Q9 or zener diode
Z1/Z2/Z3/Z4 is damaged.
e. Some part on top PCB PM-21-A0 is e. Check if MOSFET VT5-VT8, pin
damaged. P3 or manostat U2 is damaged.
resistor RT1/RT2/VT3/VT4 on with socket CON1 on top PCB PM-21-A0
bottom PCB PZ-36-A0 heats is in loose connection.
c. The auxiliary power supply part on top c. Check with a multi-meter if
PCB PM-21-A0 is damaged. resistor R17, diode D4/D5, chip
U3 or OC U4 on top PCB
PM-21-A0 is damaged.

appears normal, press the CON7 on top PCB PM-21-A0 with socket
welding torch and there is gas CON2 on bottom PCB PZ-36-A0 is in
out, the malfunction LED is not loose connection.
on, no HF, but there is no-load b. High voltage silicon granule b. Check.
voltage output. D1/D2/D5/D6 or high voltage output
capacitor C7/C8/C9 on bottom PCB
PCB.
e. The connecting cable matching socket e. Check.
CON 4 on control panel PK-32-A0 with
socket CON3 on bottom PCB PZ-36-A0
is in loose connection, or HF relay
RELAY1, MOSFET VT1, audion Q1,
diode D7, resistor R6-R9, rectifying
bridge D1 or resistor R1/R3 on bottom
PCB is damaged.
is on. thermal switch is damaged.
c. Some parts on top PCB, center PCB, or c. Check. Turn off the machine, pull
on bottom PCB PZ-36-A0, turn on
LED is off, the transformer T1 on
bottom PCB is short-circuited or
damaged. If it’s on, turn off the
machine, pull out the connecting
cable matching socket CON5 on
top PCB PM-21-A0, turn on the
on, MOSFET VT1-4/VT9-12 on
top PCB or some part on drive
module PK-07-B0 is damaged; if
it’s off, transformer T1/T2 or
rectifying diode D1-4/D7-10 on
center PCB PD-22-A1 is
damaged.

appears normal, it can start blocked.
arc, but the welding point b. The magnet valve is damaged. b. Replace.
appears black. c. The connecting cable matching socket c. Check.
circuit on bottom PCB PZ-36-A0 or on MOSFET VT2, diode D10/D11,
control panel PK-32-A1 is damaged. zener diode Z1, relay RELAY2 on
bottom PCB or audion Q1 on
damaged or if the magnet valve
control cable matching the socket
CON4 is disconnected.
argon is impure.
unstable and out of control. CON8 on control panel PK-32-A0 with
socket CON4 on top PCB PM-21-A0 is in
loose connection.
b. The capacitor C1/C2/C3/C4/ on bottom b. Check and replace it if necessary.
PCB PZ-36-A0 leaks or is damaged.
machine.
strips. CON5/CON9 on bottom PCB PZ-36-A0
is damaged.
or short-circuited.
9. Adjust the value of the decay a. The audion Q4, resistor R54/R59 or a. Check and replace it if necessary.
potentiometer to the maximum diode D27 on control panel PK-32-A0 is
and release the welding torch damaged.
10. Press the welding torch a. The earth cable of welding torch is in c. Check and replace it if necessary.
buzz, but no welding voltage b. The output terminal of the earth cable is d. Check and replace it if necessary.
tie-in.

11. The arc starting is bad. a. The space between discharge nozzles a. Adjust the space between them,
P1 and P2 on bottom PCB PZ-36-A0 is or clear their surface.
oxidized.
b. The high-voltage capacitor C7/C8/C9 on b. Check and replace it if necessary.
impure.
bottom PCB.
appears normal, but the CON2 on top PCB PM-21-A0 with socket
malfunction LED turns on once CON1 on center PCB PD-22-A2 is in
welding is carried out. loose connection.
b. Loose contact exists in MOSFET b. Check with a multi-meter.
VT1-4/VT9-12 on top PCB PM-21-A0 or
rectifying diode U1-4/U7-10 on center
PCB PD-22-A2.
there is HF. circuit are damaged. U1, diode D1/D2 on control panel
matching the socket CON5,
short-circuit CON5, and check if
the manual switch board
PH-10-A1 is short-circuited.
is in loose connection, or chip U5 or
diode D16/D17/D20/D24/D26 on control
c. Some MOSFET on inverter PCB c. Check with a multi-meter one by
PN-01-A1/PN-02-A2 is damaged. one.
14. Incessant HF exists when a. The relay RELAY1, audion Q1 or a. Check and replace it if necessary.
welding is carried out. MOSFET VT1 on bottom PCB PZ-36-A0
is damaged.
b. Some part on inverter PCB PN-02-A2 is b. Check if rectifying diode D1, zener
damaged. diode Z3, MOSFET VT7 or
resistor matching socket CON1 is
damaged.

15. Press the manual switch, a. Some MOSFET on the secondary a. Check. Method: Turn to ARC
when no load, it appears inverter PCB PN-02-A2/PN-01-A1 is mode, then AC mode, turn off the
normal in DC mode, but there damaged. machine after 3mins of no-load,
is abnormal sound in AC mode. touch the MOSFET on the
ones are damaged.
panel is damaged.
b. Some part on the control panel PK-32-A0 b. Check if the diode D19, chip U9,
is damaged. potentiometer VR5 or audion Q6
damaged.
b. The MOSFET VT7, rectifying diode D1, b. Check and replace it if necessary.
or zener diode Z3 on inverter PCB
switch, there is gas out, there is CON8 on control panel PK-32-A0 with
only small current, and the socket CON4 on top PCB PM-21-A0 is in
pre-flow time is variable. loose connection.
b. Some part on control panel PK-32-A0 is b. Check if chip U8, audion Q3/Q2 or
damaged. potentiometer VR9 on control
damaged.
loose connection.
20. The tungsten is badly a. The value of clean width potentiometer a. Adjust the clean width smaller, or
burned out in AC mode. VR5 on control panel PK-32-A0 is parallel connect a resistor of 200K
adjusted too big. with resistor R18 on control panel
PK-32-A1.

21. The manual control is a. The conversion switch on the panel is a. Check.
normal, but the pedal control damaged.
goes wrong. b. The toggle switch inside the pedal control b. Check.
is damaged.
c. The potentiometer inside the pedal c. Check.
control is damaged.
loose connection.

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Riland Welder

SHENZHEN RILAND ELECTRIC MFG. CO., LTD.

REPAIR MANUAL・AC/DC SERIES 1

◆How to use this manual?

REPAIR MANUAL・AC/DC SERIES 2

Electric shock: It can kill.

Smoke and gas generated while welding or cutting: harmful

Arc rays: harmful to people’s eyes and skin.

Noise: possibly harmful to people’s hearing.

1.2 The general connection diagram of AC/DC200P:

CP3 Top Board

CON7 CON8 CON2

AC220V CONTROL HF DRIVE MODULE

CON1 CON4 CON13

Gun Switch Board

CON10 CON5 CON6 CON7 CON8 CON2 CON3

AC/DC200P ELECTRIC DIAGRAM

REPAIR MANUAL・AC/DC SERIES 4

R18 R17 R18 R17 R18 R17 R18 R17

C13 C14 C13 C14 C13 C14 C13 C14

T2.1 T2.2 T2.3 T2.4 L2.5X31.0

C13 C14 C13 C14 C13 C14 C13 C14

AC/DC.ARC.MIG.TIG(T) PD-08-B0 2005.09

REPAIR MANUAL・AC/DC SERIES 5

R58 R59 R60

D26 D27 R57

R40 U4 R41 U5 R42 U6 D17 U7 D18 U8 D19

R36 R37 D15 R39 D16

R32 D10 D11 U9

C12 R26 Z3 R27 D7 R28 R29 R30

REPAIR MANUAL・AC/DC SERIES 6

C17 D3 R14 C13

REPAIR MANUAL・AC/DC SERIES 7

R9 C10 D4 R11 U6 Q5 R12 C9

VT1 VT3 VT4 VT5 Z2 VT6 VT7 VT8 VT10

REPAIR MANUAL・AC/DC SERIES 8

VT1 VT2 VT5 VT6 VT7 Z2 VT8 VT9 VT10

CON4 CON5 CON6

REPAIR MANUAL・AC/DC SERIES 9

1.4 Troubleshooting of AC/DC200P:

REPAIR MANUAL・AC/DC SERIES 10

REPAIR MANUAL・AC/DC SERIES 11

REPAIR MANUAL・AC/DC SERIES 12

REPAIR MANUAL・AC/DC SERIES 13

REPAIR MANUAL・AC/DC SERIES 14

REPAIR MANUAL・AC/DC SERIES 15

REPAIR MANUAL・AC/DC SERIES 16

(Lack for the moment)

2.2 The general connection diagram of AC/DC200Ⅱ:

CP3 Top Board

CON7 CON8 CON2

AC220V CONTROL HF DRIVE MODULE

CON15 CON12 CON13

CON1 CON1 CON10

Gun Switch Board

CON6 CON7 CON2 CON3 CON4

AC/DC200 ELECTRIC DIAGRAM

REPAIR MANUAL・AC/DC SERIES 17

D23 Q3 D24 R55 R48 R58

2.4 Troubleshooting of AC/DC200Ⅱ:

REPAIR MANUAL・AC/DC SERIES 18

REPAIR MANUAL・AC/DC SERIES 19