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DATE:
SUBJECT CEA511
INSTRUCTOR ENGR. WILLIAM R. TAN Sheet ____of____ SCORE
CONCRETE- a heavy, rough building material made from a mixture of broken stone or gravel, sand,
cement, and water, that can be spread or poured into molds and that forms a stone
like mass on hardening.
The aggregates normally used for concrete are natural deposits of sand and gravel, where available.
In some localities, the deposits are hard to obtain and large rocks must be crushed to form the
aggregate. Crushed aggregate usually costs more to produce and will require more cement paste
because of its shape. More care must be used in handling crushed aggregate to prevent poor mixtures
and improper dispersion of the sizes through the finished concrete. At times, artificial aggregates, such
as blast-furnace slag or specially burned clay, are used.
FINE AGGREGATE. “Fine aggregate” is defined as material that will pass a No. 4 sieve
and will, for the most part, be retained on a No. 200 sieve. For increased workability
and for economy as reflected by use of less cement, the fine aggregate should
have a rounded shape. The purpose of the fine aggregate is to fill the voids in the
coarse aggregate and to act as a workability agent.
NAME TACORDA, ERIKA JOY T. DATE:
SUBJECT CEA511
INSTRUCTOR ENGR. WILLIAM R. TAN Sheet ____of____ SCORE
COARSE AGGREGATE. Coarse aggregate is amaterial that will pass the 3-inch screen and
will beretained on the No. 4 sieve. As with fine aggregate, forincreased workability
and economy as reflected by theuse of less cement, the coarse aggregate should
have arounded shape. Even though the definition seems tolimit the size of coarse
aggregate.
Concrete:
Concrete is a chemically combined mass which is manufactured from binding materials and
inert materials with water.
The common specifications regarding quality of mixing water is water should be fit for
drinking. Such water should have inorganic solid less than 1000 ppm. This content lead to a
solid quantity 0.05% of mass of cement when w/c ratio is provided 0.5 resulting small effect
on strength.
But some water which are not potable may be used in making concrete with any significant
effect. Dark color or bad smell water may be used if they do not posses deleterious
substances. PH of water to even 9 is allowed if it not tastes brackish. In coastal areas where
local water is saline and have no alternate sources, the chloride concentration up to 1000
ppm is even allowed for drinking. But this excessive amount of alkali carbonates and
bicarbonates, in some natural mineral water, may cause alkali-silica reaction.
A simple way of determining the suitability of such water is to compare the setting time of
cement and the strength of mortar cubes using the water in question with the corresponding
results obtained using known suitable or distilled water. About 10% tolerance is generally
allowed. Such tests are recommended when water for which no service record is available
containing dissolved solids in excess of 2000 ppm or, in excess of 1000 ppm. When unusual
solids are present a test is also advisable.
Chlorides 500
SO3 1000
Alkali Carbonates
1000
and Bicarbonates
Turbidity 2000
The effect on concreting for different types of contamination or impurities are described
below:
Suspended Solids:
NAME TACORDA, ERIKA JOY T. DATE:
SUBJECT CEA511
INSTRUCTOR ENGR. WILLIAM R. TAN Sheet ____of____ SCORE
Mixing water which high content of suspended solids should be allowed to stand in a setting
basing before use as it is undesirable to introduce large quantities of clay and slit
into the concrete.
Natural water that are slightly acidic are harmless, but presence of humic or other organic
acids may result adverse affect over the hardening of concrete. Water which are highly
alkaline should also be tested.
Algae:
The presence of algae in mixing water causes air entrainments with a consequent loss of
strength. The green or brown slime forming algae should be regarded with suspicion and such
water should be tested carefully.
Sea Water:
Sea water contains a total salinity of about 3.5%(78% of the dissolved solids being NaCl and
15% MgCl2 and MgSO4), which produces a slightly higher early strength but a lower long-
term strength. The loss of strength is usually limited to 15% and can therefore be tolerated.
Sea water reduces the initial setting time of cement but do not effect final setting time.
Chloride:
Water containing large amount of chlorides tends to cause persistent dampness and
surface efflorescence. The presence of chlorides in concrete containing embedded steel can
lead to its corrosion.
Aggregate usually contains some surface moisture. Coarse aggregate rearlycontains more
than 1% of surface moisture but fine aggregate can contain in excess of 10%. This water can
represent a substantial proportion of the total mixing water indicating a significant importance
in the quality of the water that contributes surface moisture in aggregate.
Table 2 (Quantity of Cement and Sand for CHB Mortar per sq.mts.))
Table 3 (Quantity of Cement and Sand for Plastering per sq.mts.,- thickness at 16 mm)
Table 4 (Quantity of Cement and Sand for CHB Mortar per 100 CHB Mortar)
Table 5 (Quantity of Cement and Sand for Plastering per 100 CHB,- thickness at 16 mm)
Mixture Mixture
A B C A B C
Density
The key difference between lightweight and heavyweight concrete is the density of the aggregate.
Lightweight concrete is made using aggregate whose density is less than 2,100 kilograms per cubic
yard (or 131 pounds per per cubic foot), while aggregates with greater densities give rise to so-called
heavyweight concrete. Expanded clay, slate and shale are common aggregate materials in lightweight
concrete, while heavyweight mixtures use either denser minerals such as barite or manufactured
materials such as iron and lead shot. Lightweight concrete has a broader range of applications.
Lightweight Concrete
The aggregate material in lightweight concrete typically has a lower density because it is more porous.
For example, it may have many microscopic air spaces incorporated into its structure. The result is an
aggregate with a high absorption value, which may sometimes necessitate caution in determining the
amount of each ingredient to use. Prewetting the aggregate before combining it with the other
ingredients may help alleviate the change in consistency that might otherwise accompany absorption.
NAME TACORDA, ERIKA JOY T. DATE:
SUBJECT CEA511
INSTRUCTOR ENGR. WILLIAM R. TAN Sheet ____of____ SCORE
Heavyweight Concrete
Heavyweight concrete is made from aggregates with a density between 2,080 and 4,485 kilograms
per cubic meter (or between 130 and 280 pounds per cubic foot). These aggregates are much less
porous and absorbent, and the resulting concrete has a higher mass-to-volume ratio. The aggregate-
to-cement ratio also favors aggregate to a much greater degree than in lightweight
concrete, even though the contents of the cement are roughly the same. Mixers and pumps may
exhibit greater rates of wear when working with this type of material.
Applications
Lightweight concrete can be subdivided into groups such as ultra-lightweight and structural lightweight,
depending on the density of the aggregate. Concrete with aggregate density less than 500 kilograms
per cubic meter (31 pounds per cubic foot), for example, is considered ultra-lightweight, while structural
concrete generally falls in the range of 1,100 to 1,750 kilograms per cubic meter (70 to 110 pounds
per cubic foot). Most structural, masonry and insulating concretes are lightweight. Heavyweight
concrete, by contrast, is most often used for radiation shielding, although it also is used in the
Water-Cement Ratio - The Water-Cement Ratio is an important factor in the design of concrete
mixture. It is defined as the ratio of the weight of water and weight of cement in a particular mixture of
concrete. The ratio varies from 0.46 - 0.5. W/C ratio is an important factor as on it depends the
workability and strength of concrete. Lower W/C ratio produce concrete of higher strength but if it is
below a particular limit the workability of concrete decreases. hence an optimum W/C ratio which
Concrete gains strength with time after casting. It takes much time for concrete to gain 100% strength
and the time for same is still unknown. The rate of gain of concrete compressive strength in higher
during the first 28 days of casting and then it slows down.
NAME TACORDA, ERIKA JOY T. DATE:
SUBJECT CEA511
INSTRUCTOR ENGR. WILLIAM R. TAN Sheet ____of____ SCORE
The table below shows the compressive strength gained by concrete after 1, 3, 7, 14 and 28 days with
respect to the grade of concrete we use.
1 day 16%
3 days 40%
7 days 65%
14 days 90%
28 days 99%
From above table, we see that, concrete gains 16 percent strength in one day, 40 percent in 3 days,
65% in 7 days, 90% in 14 days and 99% strength in 28 days.
Thus, it is clear that concrete gains its strength rapidly in the initial days after casting, i.e. 90% in only
14 days. When, its strength have reached 99% in 28 days, still concrete continues to gain strength
after that period, but that rate of gain in compressive strength is very less compared to that in 28 days.
Though there are also some rapid method of testing concrete compressive strength which gives
relation between rapid test methods and 28 day strength. This rapid test is done where time is limited
for construction and strength of structural member must be known to carry out further construction
work.
NAME TACORDA, ERIKA JOY T. DATE:
SUBJECT CEA511
INSTRUCTOR ENGR. WILLIAM R. TAN Sheet ____of____ SCORE
METAL REINFORCEMENT
Rebar (short for reinforcing bar), collectively known as reinforcing steel and reinforcement steel, is
a steel bar or mesh of steel wires used as a tension device in reinforced concrete and
reinforced masonry structures to strengthen and aid the concrete under tension.
2. Mild Steel Plain bars: These are plain bars and have no ribs
on them. These are used in small projects where economy is the
real concern. As plain bars cannot bind very well with concrete
hence hooks have to be provided at the ends. In this type of steel
too stress - strain curve shows a distinct yield point followed by a
plastic stage in which strain increases without increase in stress.
This is followed by a strain hardening stage. Plastic stage in Mild
Steel Bars is even more pronounced than Hot Rolled Deformed
Bars. Typical tensile yield strength is 40,000 psi.
4. Prestressing Steel: Prestressing steel is used in the form of bars or tendons which are made
up of multiple strands, however, tendons / strands are more frequently used as these can be laid in
various profiles, which is a primary requirement of prestressing steel. Prestressing strands are, in
turn, made up of multiple wires (typical 2, 3 or 7 wire strands). Typical seven wire strand consists
of six wires spun around the seventh wire which has a slightly larger diameter, thus forming a
helical strand. These wires are cold drawn and have very high tensile ultimate strength (typically
250,000 - 270,000 psi). Their high tensile strength makes it possible to effectively prestress
concrete even after undergoing short term and long term losses. These are used in prestressed
concrete in bridges or prestressed slabs in buildings. Prestressing steel is also available as non-
bonded strands encased in PVC sheath. It is used in Post-Tensioning of members. Prestressing
strands are also available as Low Relaxation Strands which exhibit low relaxation losses after
prestressing. These are typically used in prestressing members with large spans.
Due to the process of cold drawing, which is similar in effect to cold working, plastic stage in this
type of steel is eliminated. Thus stress – strain curve does not show a distinct yield point. Yield
point is determined at 0.1% or 0.2% proof stress. However, the design of prestressed concrete does
not depend on yield stress as much as it depends on the ultimate strength; hence the property of
interest in this type of steel is the ultimate strength.
STANDARD SIZES
NAME TACORDA, ERIKA JOY T. DATE:
SUBJECT CEA511
INSTRUCTOR ENGR. WILLIAM R. TAN Sheet ____of____ SCORE