SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Recv Insp of Reciprocating Compressor (Process Air or Gas) SAIC-K-2011 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. Document Verification

Final Disposition Report is provide it includes the following as a

minimum:
a. Narrative details of Quality activities performed during
manufacturing and fabrication of the equipment or material.
Schedule "Q",
b. Copies of SA approved waivers to SA’s requirements.
A1 Att. III, Para.
c. All SA-175 CONTRACTOR witnessed inspections.
3.24
d. Copies of supplier quality records as specified in SA-175.
e. Copies of all NCR's with final dispositions and resolutions.
f. Outstanding punch list items from pre-shipment inspections.
g. Inspection and shipping release.

Vendor's General Arrangement Dwgs & Data includes

A) All data required to install compressors on the foundation.
31-SAMSS-003
A2 B) Information on alignment & grouting procedures
2.1
C) Rigging procedures & other installation data.
API 618 Section 5

B Compressor

Compressor skid, Compressor, Cylinder Heads & other major Sch Q,

B1 Att. IV, Sec. 3.3
components are free from any physical damage.

Each package or material shipped separately shall be clearly marked

with the Purchase Order number. All components of the system such
as relief valves and control valves shall be identified with a 31-SAMSS-003
B2
permanently affixed corrosion-resistant tag showing the component 14.6
identification number referenced to the piping and instrument
diagram.

Rotation arrows shall be cast in or attached to each 31-SAMSS-003

B3
major item of rotating equipment. (API 618 Para 2.12.3) 2.1

Nameplates & rotation arrows (if attached) shall be of AIS1 Standard

Type 300 SS or of nickel-copper alloy (UNS NO4400 [Monel or 31-SAMSS-003
B4
equivalent]). Attachment pins shall be same material. Welding 2.1
prohibited (API 618 Par 2.15.2)

A nameplate shall be securely attached at a readily visible point on

the equipment & on any other major piece of auxiliary equipment.
(API 618 Par 2.15.1)
Note 1:Nameplate data shall be permanently etched,
stamped or embossed into the metal surface. Printing or painting 31-SAMSS-003
B5
data onto the nameplate is not permitted. (31-SAMSS-003, Para 2.1
2.15.1) Note 2: The minimum
corrosion allowance for alloy components required for special
services shall be 1.6 mm (1/16 inch). This should be stamped on
data plate (31-SAMSS-003, Para 2.14.1.9)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Recv Insp of Reciprocating Compressor (Process Air or Gas) SAIC-K-2011 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Nameplates on compressor cylinders shall include the following:

a) Rated pressure,
b) Serial number,
c) Bore,
d) Stroke, 31-SAMSS-003
B6
e) MAWP, 2.1
f) Maximum allowable temperature,
g) Hydrostatic test pressure,
h) Volumetric clearance of each end (% of displacement that end),
i) Cold clearance setting for each end (API 618 2.15.4)

Guards shall be provided for all moving parts that might be 31-SAMSS-003
B7
hazardous to personnel. (API 618 Para 3.2.2.1) 2.1

Guard distance to stationary housings shall be 13 millimeters (l/2 31-SAMSS-003

B8
inch) or less. (API 618 Para 3.2.2.1) 2.1

Openings shall be provided in flywheel guards for barring over

the machine and shall provide access to indicator timing 31-SAMSS-003
B9
marks, wheel center (if available), and any other parts that 2.1
may require attention. (API 618 Para 3.2.2.1)

When Desiccant bags are provided, they are attached to flange

31-SAMSS-003
B10 covers and their number identified. Calcium chloride shall not be
14.5
used as a desiccant.

C Mounting Plate

Mounting plate is provided with horizontal & vertical alignment 31-SAMSS-003

C1
jackscrews if compressor or driver mass exceeds 100 kg. (220 lb) Para 9.5.1.5

Baseplate is constructed with longitudinal steel beams and full-depth

31-SAMSS-003
C2 cross members. Cross members are located underneath all supports
Para 9.5.2.4
for machinery. All welding on baseplates is continuous

The baseplate is provided with decking welded to the peripheral and 31-SAMSS-003
C3
cross members. Para 9.5.2.12

All walk areas are provided with non-slip surfacing.

31-SAMSS-003
C4 Note: Floor plates with diamond or other patterns shall not be used
Para 9.5.2.12
on the baseplate.

Baseplate is constructed such that no stationary liquid pools forms on 31-SAMSS-003

C5
the surface. Para 9.5.2.12

The compressor parts (such as a crankcase or a crosshead frame) 31-SAMSS-003

C6
shall be equipped with vertical jackscrews. (API Para 3.5.1.2.3) 2.1

The vendor of the mounting plates shall furnish stainless steel shim
packs straddle the hold down bolts with a total thickness of a least 4 31-SAMSS-003
C7
millimeters between the drive equipment feet and mounting plates. 2.1
(API 618 Para 3.5.1.2.9)

The compressor crankcase, crosshead frame, cylinder supports, and

31-SAMSS-003
C8 drive equipment shall be supported on full-depth, load-bearing
2.1
structural members. (API 618, Para 3.5.2.5)

Anchor bolts shall not be used to fasten drive equipment to the 31-SAMSS-003
C9
mounting plates. (API 618, Para 3.5.1.2.6) 2.1

The baseplate shall be provided with lifting lugs for at least a fow-
point lift. Lifting the baseplate complete with all equipment mounted 31-SAMSS-003
C10
shall not permanently distort or otherwise damage the baseplate or 2.1
the machinery mounted on it. (API- 618, Para 3.5.2.8)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Recv Insp of Reciprocating Compressor (Process Air or Gas) SAIC-K-2011 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Driver and compressor baseplate mounting pads shall be machined 31-SAMSS-003

C11
after the baseplate is fabricated. (API 618, 3.5.2.1.4). 2.1

D Auxiliary Piping

Material & joining methods (per Service) meets Attachment 2, 01-SAMMS-017,

D1
Appendix A, Table A-1 (Mat'l Selection & Joining Methods) Para. 1.2
The exterior of all carbon steel piping components are supplied with
a protective coating per SAES-H-001 and SAES-H-101. Note:
Threads and open ends prepared for field welding shall not be 01-SAMSS-017
D2
painted Section 11

A block valve, 3/4-inch NPS minimum, is installed in each instrument

take-off connection and located as close as feasible to the line, 01-SAMMS-017,
D3
vessel, or mechanical equipment. Exception: Thermocouples and Para. 7.3.6
thermometers are excluded from 3/4-inch NPS minimum reqmt.

Flanged connections or union connections (where permitted) shall be

provided close to the equipment and throughout the piping system to 01-SAMSS-017,
D4
permit complete removal of the piping, and removal or assembly of Para. 6.6
the equipment

The minimum size of auxiliary piping and tubing for mechanical

01-SAMSS-017,
D5 equipment are 1/2-inch NPS with the exception of air compressor
Para. 6.2
packages which shall be 3/8-inch NPS.

01-SAMSS-017,
D6 All piping, tubing and valves are adequately supported and fastened.
Para. 6.3

Piping of 1-½ in NPS or smaller was provided with firm, welded

gussets or braces in two perpendicular planes at connections 01-SAMSS-017,
D7
between machinery or auxiliary equipment & first block (root) valve. Para. 6.4
See AB-036521 for valve bracing. See Attachment 2

All piping systems are provided with vent valves at high points and
drain valves at low points. Horizontal runs in pressure piping are
01-SAMSS-017,
D8 sloped gradually towards drain points. Minimum slope of drain lines
Para. 6.7
shall be 1:50. Note: Gusset welding distortion (AB-036521) often
results in drainage piping sloped upwards (unacceptable).

Auxiliary piping are not closer than 25 mm (1 in) to the baseplate skid 31-SAMSS-001
D9
top to facilitate washing. Para. 3.5.1.1
All instrument air lines outside of panels shall be minimum ½-in 31-SAMSS-001
D10
(12.5mm) 300 Series stainless steel piping or tubing. Para. 3.5.2

Gaskets for raised flanges shall be spiral-wound, Type 316 stainless

steel. Gaskets for ring joint flanges shall be soft iron octagonal ring.
Gaskets containing asbestos are not permitted. Gasket contact 01-SAMSS-017,
D11
surface shall not have mechanical or corrosion damage. Evaluate Para. 7.6.3
Gasket Sealing Surfaces per ASME B16.5 or B16.47 criteria. See
Attachment 4.

Unions are not permitted in pressurized lines carrying flammable or 01-SAMSS-017,

D12 toxic fluids unless they are required for removal or assembly of the
equipment and cannot otherwise be substituted by flanges. Para. 7.4.1

When use of unions are permitted, they shall not be installed in the 01-SAMSS-017,
D13 pipe section between the pipe run and the root valve.
Note: Use of any unions requires CSD Piping Stds approval. Para. 7.4.3
01-SAMSS-017,
D14 Bolt holes of flanges shall straddle vertical & horizontal center lines
Para. 8.1

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Recv Insp of Reciprocating Compressor (Process Air or Gas) SAIC-K-2011 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Pipe bends are allowed with the following conditions:

a. surfaces are free of cracks and buckles.
01-SAMSS-017,
b. Flattening of the cross section of bends does not exceed 8% of
D15
nominal pipe diameter.
Para. 8.2
c. Bending procedures and required heat treatment shall be in
accordance with ASME B31.3.

01-SAMSS-017,
D16 Miter fittings such as miter elbows or miter bends are prohibited.
Para. 6.9
01-SAMSS-017,
D17 Flanges mating to cast iron flanges shall be flat faced.
Para. 7.6.2
01-SAMSS-017,
D18 For throttling service, globe or needle valves shall be used.
Para. 7.3.5
Instrument valves serving such protected areas as panels & gauge 01-SAMSS-017,
D19 boards may be 1/2-inch instrument type valves providing there is a
block valve upstream of the instrument valve in the sensing line. Para. 7.3.7
REMARKS:
ATTACHMENTS: ATTACHMENT 1 - API 618 COMPRESSOR MAT'L SPECS FOR MAJOR COMPONENTS
ATTACHMENT 2 - API 618 VENDOR DATA & DWG REQUIREMENTS
ATTACHMENT 3 - MISC. REQMTS (SASDs, AUXILLIARY PIPING, etc)
ATTACHMENT 4 - DAMAGE ASSESSMENT FOR FLANGE FACINGS (CRITERIA & TECHNIQUE)
REFERENCE DOCUMENTS: 1. 31-SAMSS-003 -- Reciprocating Compressors for Process Air or Gas Service, (26 January 2015)
2. SAES-K-403 -- Reciprocating Compressors, (21 November 2009) & 3. Schedule "Q" - Contractor's Quality Requirements, (February
2008)
3. 01-SAMSS-017, Auxiliary Piping For Mechanical Equipment, (13 October 2010 )
4. API 618 -- Reciprocating Compressor for Petroleum, Chemicals, and Gas Service Industries, (June 1995)

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Recv Insp of Reciprocating Compressor (Process Air or Gas) SAIC-K-2011 15-Nov-17 MECH-
ATTACHMENT 1 - API 618 VENDOR DATA & DWG REQUIREMENTS

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Recv Insp of Reciprocating Compressor (Process Air or Gas) SAIC-K-2011 15-Nov-17 MECH-
ATTACHMENT 2 - MISC. REQMTS (SASDs, AUXILLIARY PIPING, etc)

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use
Saudi Aramco: Company General Use