Professional Documents
Culture Documents
The following error search programme contains the errors that can be detected by the error memory.
The order of the tests corresponds to the numeric sequence of the flash codes, independent of the value of
the error.
So it is not arranged according to "Error is displayed by means of EDC indicator light" or "Error is not
displayed by means of EDC indicator light".
In addition to the flash code, the error location was recorded in hexadecimal figures, because this is
displayed by MAN-cats.
During the initial check on the vehicle, the entire error memory must always be read out and all the stored
errors documented.
A simple method of documentation is to make a screen copy (hardcopy) of the MAN-cats screen. This
contains all the information (environmental conditions, etc.).
This is important because during error search cables or components in the system have to be disconnected
and there should be the capability of setting and storing the corresponding error messages.
Because of this, the error memory should always be deleted again after intermediate tests.
The test procedure for checking cables ("Test lines") must always be followed:
Interruption or contact resistance (e.g. through stretched terminal sockets, plugs or terminal sockets
pushed back, or oxidised plug connections)
Short to minus
Short to plus
Short to adjacent wires
Loose contacts
Water or moisture in the wiring harness
Wiring harnesses can also be damaged although the corrugated tube appears undamaged externally!
All tests relating to the control device plugs are carried out with the aid of the diagnostic connector box (test
box). The pin assignment on the control unit plug is identical to the test sockets on the diagnostic connector
box.
Where resistances are being measured, the control unit must be disconnected at the diagnostic
connector box.
Before any exchange of pump or control units the error memory should always be deleted and the error
observed. If there are a number of error entries, the corresponding test instructions should generally only be
taken into account where they do not require a change of pump or control unit.
After removal of the error and checking, repeat the test and delete the error memory.
The error memory should always be deleted with MAN-cats.
In the case of bus chassis (HOC) 3-character wire numbers and deviating item descriptions are mainly
used.
On all other vehicles in the present series (trucks and buses) only 5-character wire numbers and identical
item descriptions are used.
T 17-A2 8.40 - 1
DIAGNOSIS
TEST 1
Pedal sensor
T 17-A2 8.40 - 3
DIAGNOSIS
TEST 2
Quantity solenoid valve for fuel injection pump (plausibility of actuation duration)
Error path: Actuation duration of the solenoid valve, quantity transferred on the CAN-bus to the
pump
Possible
cause of error: Power supply (Ubat/earth), injection pump faulty
Note: Basically before replacing any pump or control unit the error memory should be
deleted and the error observed.
In practice, where there are several error entries, the corresponding test
instructions should first be followed where they do not necessitate the exchange of
a pump or control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in the
repair manual for the A 14!
8.40 - 4 T 17-A2
DIAGNOSIS
TEST 3
Engine speed sensor (flywheel)
Note: This error can simultaneously arise with error 5x long, 1x short (speed sensor
signal detection – pump control unit)
T 17-A2 8.40 - 5
DIAGNOSIS
TEST 4
8.40 - 6 T 17-A2
DIAGNOSIS
TEST 5
Temperature sensor, coolant
Possible
cause of error: Interruption on line, short-circuit, temperature sensor faulty, control unit faulty
T 17-A2 8.40 - 7
DIAGNOSIS
TEST 6
Road speed signal
Effect of error: All speed functions such as cruise control ("Tempomat"), speed control and
maximum speed limiter are shut down
No idle speed comparison
8.40 - 8 T 17-A2
DIAGNOSIS
TEST 7
Pump control unit self-test (pump characteristic map not present)
Error path: Pump control unit (pump characteristic map not present)
Possible
cause of error: Pump control unit (injection pump) faulty
Note: Basically before replacing any pump or control unit the error memory should be
deleted and the error observed.
In practice, where there are several error entries, the corresponding test
instructions should first be followed where they do not necessitate the exchange of
a pump or control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in the
repair manuals for the A 13 and A 14!
T 17-A2 8.40 - 9
DIAGNOSIS
TEST 8
Shutdown via quantity 0 (after-running test)
Error path: Engine control unit, vehicle speed signal, injection pump
Effect of error: Full-load quantity reduced by 25 – 40% because quantity can be inaccurate
Final engine speed reduced to 2200 rpm
Function: Quantity 0 is the default for after-running. If the expected fall in speed does not
come about, it is classified as an error.
Possible
cause of error: Engine control unit faulty, vehicle speed signal implausible, injection pump faulty
Note 1: Basically before replacing any pump or control unit the error memory should be
deleted and the error observed.
In practice, where there are several error entries, the corresponding test
instructions should first be followed where they do not necessitate the exchange of
a pump or control unit.
Note 2: In the event of errors in after-running, the road speed signal must also be checked.
Reason: If the road speed transducer already shows 0 km/h when the vehicle is
rolling and the ignition is then switched off, there is after-running.
The various shutdown paths in after-running can then be classified as defective
because the speed does not drop away fast enough (vehicle is rolling).
* Fitting and removing the injection pump and carrying out the associated adjustments is described in repair
manuals A 13 and A 14!
8.40 - 10 T 17-A2
DIAGNOSIS
TEST 9
Undervoltage
Error path: Power supply for control unit (battery voltage too low < 9 V)
Effect of error: Depending on the amount of the drop in voltage, the EDC system or engine may
react in various ways:
– engine does not start
– engine runs very out of true
– no output
– high degree of smoke
– contradictory error memory input
Possible Battery discharged or faulty, generator faulty, interruption in line, short circuit,
cause of error: main relay faulty
Target value: 20 – 28 V
T 17-A2 8.40 - 11
DIAGNOSIS
TEST 10
Proximity switch, brake
Possible
cause of error: Interruption in line, proximity switch faulty or wrongly calibrated
8.40 - 12 T 17-A2
DIAGNOSIS
TEST 11
Proximity switch, clutch
T 17-A2 8.40 - 13
DIAGNOSIS
TEST 12
Overspeed
Possible
cause of error: Incorrect operation, driver error (e.g. bad gearshift)
8.40 - 14 T 17-A2
DIADNOSE
TEST 13
Injection start deviation
Note: The function paths needle movement sensor (omitted from level 2 onwards) and
speed sensor (flywheel and injection pump) must always be checked in the case of
this fault, even if there is no relevant error entered in the memory.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 15
DIAGNOSIS
TEST 14
Needle movement sensor
Effect of error: The system switches from closed-loop control to controlling the start of delivery.
If the fault is no longer present, the system switches back to normal closed-loop
control.
Possible
cause of error: Interruption on line, short-circuit, needle movement sensor faulty
Note: The needle movement sensor becomes obsolete with the introduction of
EDC 6.4 level 2!
− Faulty impulses from the speed sensor (even without error message)
− Spurious pulses between the control unit and needle movement sensor (e.g. through relay switching)
− Structure-borne noise effect on needle movement sensor through mechanical damage (e.g. valve train,
piston)
− Jet needle sticking
8.40 - 16 T 17-A2
DIAGNOSIS
TEST 15
Plausibility of solenoid valve shutdown (MAB signal)
Function: Check whether MAB status is the same in the pump control unit and the engine
control unit
Possible Line interruption between engine control unit and injection pump
cause of error: (pump control unit), engine control unit faulty, injection pump (pump
control unit) faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 17
DIAGNOSIS
TEST 16
Multi-level switch (resistor group) torque limiter
Function: Voltage signals are detected via the multilevel input (control unit pin B28), whose
values are determined by external resistance circuits.
The limits can be programmed with MAN-cats.
Possible
cause of error: Line interruption, short circuit, resistor group faulty (e.g. cold junction)
8.40 - 18 T 17-A2
DIAGNOSIS
TEST 17
Operating unit (combination switch on steering column)
Effect of error: The cruise control is not functioning. Simultaneously all further functions of the
operating unit such as intermediate speed control or idle speed control are not
longer capable of activation.
If the fault was only temporary (e.g. through multiple activation of the operating unit)
the system will become operable again after switching the ignition off and then on
again.
Function: The operating unit is resistance-coded, in other words the control unit recognises
every switching state by reference to the voltage that has been read in. It
recognises an error if the wrong values are output over a certain period, e.g.
through electrical faults but also through multiple activation (incorrect operation!) of
the operating unit.
Possible
cause of error: Interruption on line, short-circuit, operating unit faulty, EOL programming wrong
T 17-A2 8.40 - 19
DIAGNOSIS
TEST 18
PBM interface (DKR/DKV)
Effect of error: No intervention in quantity possible through PBM interface (e.g. ASR)
No load-dependent gear changes (automatic transmission) possible
Possible
cause of error: Short to minus, line interruption, EOL programming wrong
Note 1: If the DKR line is interrupted (e.g. faulty control switch for ASR shutdown) then no
DKV signal is emitted
Note 2: The PWM interface is only active with partner systems without CAN
8.40 - 20 T 17-A2
DIAGNOSIS
TEST 19
CAN 1 interface (ASR, GS, FM)
Effect of error: Data exchange between the EDC system and the connected electronic systems is
interrupted
T 17-A2 8.40 - 21
DIAGNOSIS
TEST 20
Timeout: CAN signal ASR
Possible
cause of error: Line interruption, short-circuit, wrong EOL programming of the ABS control unit
8.40 - 22 T 17-A2
DIAGNOSIS
TEST 21
Shutdown via relay redundant shutdown MAR (after-running test)
Function: The relay redundant shutdown (MAR = solenoid valve shutdown relay) is actuated
by the engine control unit (pin B18) and in the individual case interrupts the power
supply to the pump control unit.
This leads to shutdown of the engine.
In after-running the MAR is shut down (de-energised). If the expected fall in speed
does not come about, it is classified as an error.
Possible Line interruption, short-circuit, relay redundant shutdown (MAR) faulty, actuation
cause of error: from control unit faulty (engine control unit faulty), road speed signal implausible
Note: In the event of errors in after-running, the road speed signal must also be checked.
Reason: If the road speed transducer already shows 0 km/h when the vehicle is
rolling and the ignition is then switched off, there is after-running.
The various shutdown paths in after-running can then be classified as defective
because the speed does not drop away fast enough (vehicle is rolling).
T 17-A2 8.40 - 23
DIAGNOSIS
TEST 22
Timeout: CAN signal, transmission to EDC
8.40 - 24 T 17-A2
DIAGNOSIS
TEST 23
Pedal sensor (plausibility with brake)
Function: This test is designed to check for a hanging or stuck accelerator pedal. In other
words, the accelerator pedal is not in or not completely in its idle position and
simultaneously a brake signal is detected.
This situation can also be induced by simultaneous actuation of the brake and of
the accelerator pedal.
Possible
cause of error: Interruption on line, short-circuit, setting wrong, pedal sensor faulty, operator error
T 17-A2 8.40 - 25
DIAGNOSIS
TEST 24
Main relay
Function: The minus-side actuation of the relay coil takes place through the control unit via
the control unit outlet pin B27. The main relay is de-energised with a time delay
after switching off the ignition (after-running).
During after-running, various computer functions are checked and any faults
detected are stored in the error memory.
Possible
cause of error: Short circuit, main relay faulty
8.40 - 26 T 17-A2
DIAGNOSIS
TEST 25
Shutdown via monitoring module (after-running test)
Error path: Engine control unit, pump control unit (injection pump), road speed signal
Possible Engine control unit faulty, pump control unit (injection pump) defective
cause of error: Road speed signal implausible
Note 1: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
Note 2: In the event of errors in after-running, the road speed signal must also be checked.
Reason: If the road speed transducer already shows 0 km/h when the vehicle is
rolling and the ignition is then switched off, there is after-running.
The various shutdown paths in after-running can then be classified as defective
because the speed does not drop away fast enough (vehicle is rolling).
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 27
DIAGNOSIS
TEST 26
Atmospheric pressure sensor
8.40 - 28 T 17-A2
DIAGNOSIS
TEST 27
Solenoid valve for pump control unit
Possible
cause of error: Speed sensor on flywheel has a loose contact, injection pump defective
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 29
DIAGNOSIS
TEST 28
Timeout: CAN signal ASR to engine brake
Error path: CAN signal from ABS/ASR control unit to engine brake
Possible
cause of error: Interruption on line, short-circuit, control unit faulty
8.40 - 30 T 17-A2
DIAGNOSIS
TEST 29
Timeout: CAN signal transmission to engine brake
Effect of error: Transmission control does not actuate the engine brake
Possible
cause of error: Interruption on line, short-circuit, control unit faulty
T 17-A2 8.40 - 31
DIAGNOSIS
TEST 30
Timeout: CAN signal, vehicle management to engine brake
Effect of error: Vehicle management does not actuate the engine brake
Possible
cause of error: Interruption on line, short-circuit, control unit faulty
8.40 - 32 T 17-A2
DIAGNOSIS
TEST 31
Timeout: CAN signal, vehicle management to EDC
Possible
cause of error: Interruption on line, short-circuit, control unit faulty
T 17-A2 8.40 - 33
DIAGNOSIS
TEST 32
Timeout: CAN signal transmission to EDC
Possible
cause of error: Interruption on line, short-circuit, control unit faulty
8.40 - 34 T 17-A2
DIAGNOSIS
TEST 33
After-running control
Possible Power supply for control unit for after-running is not secured
cause of error: EOL not completed
CH 2: 10.0 V
200 ms
CH 2: 10.0 V
CH 1: 10.0 V 200 ms
200 ms
CH 1: 10.0 V
200 ms
If Pin B1–B3 is live for 5 s longer than Pin B15–B1, there is a "main relay" fault classification
T 17-A2 8.40 - 35
DIAGNOSIS
TEST 34
Pump control unit self-test: Solenoid valve voltage measurement
Possible
cause of error: Pump control unit (injection pump) faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 36 T 17-A2
DIAGNOSIS
TEST 35
Pump temperature (pump control unit)
Error path: Injection pump (pump control unit) fuel temperature too high
Effect of error: If the values are implausible there is a switch to substitute value (75 °C)
Possible
cause of error: Fuel temperature too high, sensor in pump defective, injection pump faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 37
DIAGNOSIS
TEST 36
Busoff: CAN 2 signal
Error path: CAN signal between pump control unit and engine control unit on switching on
(busoff)
Effect of error: Engine goes into fast idling (ca. 750 rpm), acceleration now impossible
Possible
cause of error: Interruption on line, short-circuit, control unit faulty, injection pump faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 38 T 17-A2
DIAGNOSIS
TEST 37
CAN 2 signal (interface)
Effect of error: Engine goes into fast idling (ca. 750 rpm), acceleration now impossible
Possible
cause of error: Interface error
Injection pump (pump control unit) faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 39
DIAGNOSIS
TEST 38
Shutdown via quantity solenoid valve (after-run test)
Note 1: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
Note 2: In the event of errors in after-running, the road speed signal must also be checked.
Reason: If the road speed transducer already shows 0 km/h when the vehicle is
rolling and the ignition is then switched off, there is after-running.
The various shutdown paths in after-running can then be classified as defective
because the speed does not drop away fast enough (vehicle is rolling).
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 40 T 17-A2
DIAGNOSIS
TEST 39
Busoff: CAN 1 signal
Possible
cause of error: Interruption on line, short-circuit, control unit faulty
Note 1: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
T 17-A2 8.40 - 41
DIAGNOSIS
TEST 40
Pump speed sensor (IWZ signal)
Note 1: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
Note 2: The fuel system layout (low pressure) is shown in the repair manuals A 13
and A 14.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 42 T 17-A2
DIAGNOSIS
TEST 41
Residual quantity
Error path: CAN signal (quantity that is transferred to the pump on the CAN-bus)
Function: If despite the quantity "quantity 0" being specified on the CAN the speed is
>700 rpm, the boost pressure >300 mbar and NBF signals (only with level 1) are
detected, there is classification as an error
Possible Line interruption, short-circuit, control unit defective, NBF (only in level 1) faulty,
cause of error: intake manifold pressure sensor faulty
Note: Before any replacement of pump or control units the error memory should always
be deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 43
DIAGNOSIS
TEST 42
Pump control unit self-test: solenoid valve output stage
Error path: Hardware error in solenoid valve output stage (pump control unit)
Possible
cause of error: Pump control unit (injection pump) faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 44 T 17-A2
DIAGNOSIS
TEST 43
Injection timing device (pump control unit)
Note 1: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
Note 2: The fuel pipework layout (low pressure) is shown in the repair manuals A 13
and A 14.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 45
DIAGNOSIS
TEST 44
Timeout: CAN signal PSG 1
Error path: CAN signal from pump control unit to engine control unit (timeout)
Possible
cause of error: Line interruption, short-circuit, control unit faulty, injection pump faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 46 T 17-A2
DIAGNOSIS
TEST 45
Shutdown via voltage monitoring (after-running test)
Function: In after-running, an error is consciously simulated (limit values). If the expected fall in
speed does not come about, it is classified as an error.
Possible Line interruption between engine control unit and injection pump (pump control unit),
cause of error: engine control unit faulty, injection pump (pump control unit) faulty
If additionally the error "Plausibility shutdown signal (MAB)" or "Shutdown via
monitoring module" occurs, check MAB line.
Note 1: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
Note 2: In the event of errors in after-running, the road speed signal must also be checked.
Reason: If the road speed transducer already shows 0 km/h when the vehicle is
rolling and the ignition is then switched off, there is after-running. The various
shutdown paths in after-running can then be classified as defective because the
speed does not drop away fast enough (vehicle is rolling).
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 47
DIAGNOSIS
TEST 46
Timeout: CAN signal MSG 1
Error path: CAN signal from engine control unit to pump control unit (timeout)
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 48 T 17-A2
DIAGNOSIS
TEST 47
Supply voltage, pump control unit
Error path: Power supply to pump control unit, relay, redundant shutdown (MAR)
T 17-A2 8.40 - 49
DIAGNOSIS
TEST 48
CAN signal, pump control unit (interface)
Error path: CAN signal to pump control unit (timeout value range violation)
Possible Line interruption, short-circuit, control unit faulty, injection pump faulty,
cause of error: engine speed sensor flywheel faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 50 T 17-A2
DIAGNOSIS
TEST 49
Speed sensor signal detection, pump control unit
Possible Speed sensor flywheel faulty, sensor distance false (target: 0.5 – 1.5 mm).
cause of error: Control unit faulty, injection pump installation wrong, injection pump faulty.
"Injection start deviation" is sometimes displayed when there is a loose contact.
The error "Speed sensor at flywheel" often appears at the same time
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 51
DIAGNOSIS
TEST 50
Pump control unit self-test: EEPROM checksum
Possible
cause of error: Control unit faulty, pump control unit (injection pump) defective
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 52 T 17-A2
DIAGNOSIS
TEST 51
Pump control unit self-test: EEPROM status
Possible
cause of error: Control unit faulty, pump control unit (injection pump) defective
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 53
DIAGNOSIS
TEST 52
Pump control unit self-test: ADC status
Function: In the self-test checking earth potential of a channel of the AD converter there is no
quantity correction
Solenoid valve voltage is no longer acquired
Possible
cause of error: Control unit faulty, injection pump defective
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 54 T 17-A2
DIAGNOSIS
TEST 53
Pump control unit self-test: RAM
Possible
cause of error: Control unit faulty, injection pump defective
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
T 17-A2 8.40 - 55
DIAGNOSIS
TEST 54
Polarity reversal, speed sensor on flywheel
8.40 - 56 T 17-A2
DIAGNOSIS
TEST 55
µ-controller)
Engine control unit monitoring module (µ
Possible
cause of error: Control unit faulty
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
T 17-A2 8.40 - 57
DIAGNOSIS
TEST 56
Pump control unit initialisation
Error path: Exchange of messages between pump control unit and engine control unit takes
too long
Function: In the self-test the exchange of messages between the pump control unit and engine
control unit is monitored for duration. If the time interval is too long, there is an error
classification.
Note: Before any exchange of pump or control units the error memory should always be
deleted and the error observed.
If there are a number of error entries, the corresponding test instructions should
generally only be taken into account where they do not require a change of pump or
control unit.
* Fitting and removing the injection pump and carrying out the associated adjustments is described in
repair manuals A 13 and A 14!
8.40 - 58 T 17-A2
DIAGNOSIS
TEST 57
Multi-level switch (resistor group), maximum speed limiter
Error path: Multi-level switch (resistor group) for maximum speed limiters
– voltage too high
– voltage too low
– wrong voltage
Function: Voltage signals are detected via the multilevel inputs (control unit pin B19), whose
values are determined by external resistance circuits. The limits (HGB 1, 2 and 3)
can be programmed with MAN-cats.
Possible
cause of error: Line interruption, short circuit, resistor group faulty (e.g. cold junction)
Note 1: The maximum speed limiters via the multilevel switch (control unit pin B19) are only
implemented from level 2 onwards.
In level 1, HGB 2 is activated by wiring pin B21 with UBat.
HGB 3 is not possible with level 1.
Note 2: Activation of another maximum speed limit (e.g. by a changeover switch) is only
possible at below a road speed of 10 km/h!
T 17-A2 8.40 - 59
DIAGNOSIS
TEST 58
Error when sending a CAN message
Possible
cause of error: CAN from engine control unit faulty
8.40 - 60 T 17-A2
DIAGNOSIS
TEST 59
Test on shutdown paths
Possible
cause of error: Road speed signal faulty
Note: In the event of errors in after-running, the road speed signal must also be checked.
Reason: If the road speed transducer already shows 0 km/h when the vehicle is
rolling and the ignition is then switched off, there is after-running. The various
shutdown paths in after-running can then be classified as defective because the
speed does not drop away fast enough (vehicle is rolling).
T 17-A2 8.40 - 61
DIAGNOSIS
TEST 57
Engine brake
Function: The engine brake is actuated corresponding to the engine speed via Pin A18
(output) of the EDC control unit. Actuation takes place by supplying current to Pin
B14 (input) of the EDC control unit by actuation of the foot control switch for the
engine brake. Actuation can also take place from the transmission control or
vehicle management through a CAN message.
Possible
cause of error: Line interruption, short-circuit, engine brake switch faulty
Note 1: The engine brake function can also be switched off by other systems, e.g. by the
ABS control unit during a braking controlled under ABS. For this reasons the ABS
system should be included when fault finding.
A clutch signal coming from a faulty or incorrectly adjusted proximity switch can
also lead to failure of the engine brake.
Note 2: On part of the EDC control units 6.4 level 1 the engine braking activation functions
by the "flip-flop" principle, i.e. when the engine brake is actuated at a speed of >800
rpm, the engine brake stays active even though the control switch is no longer
actuated. Only when the foot control switch is activated again or the brake, clutch or
accelerator pedal are operated is the engine brake deactivated.
During EOL programming, the flip-flop switching is automatically deactivated
however and can also not be re-activated!
8.40 - 62 T 17-A2
DIAGNOSIS
TEST 58
FGB/FGR switch
Possible
cause of error: Line interruption, short-circuit, FGR/FGB switch faulty
T 17-A2 8.40 - 63
DIAGNOSIS
TEST 59
Relay, redundant shutdown MAR (safety relay)
Function: The safety relay fulfils an important function as an independent, higher ranking
(redundant) shutdown facility of the engine. Actuation of the safety relay takes place
in certain emergency situations when shutting down the engine by control to zero is
no longer possible. The safety relay is actuated by the engine control unit Pin B18
and interrupts the power supply to the pump control unit (Pin 7). This leads to
immediate engine shutdown.
Possible
cause of error: Line interruption, short circuit, safety relay faulty, actuation by the control unit faulty
(control unit faulty)
8.40 - 64 T 17-A2