Professional Documents
Culture Documents
“GLOBAL ENTROPOLIS”
Visakhapatnam.
INDEX
Sl Description Page No
No
1 COVER SHEET 1
2 INDEX 2
3 PURPOSE 3
4 SCOPE 3
5 REFERENCES 3
6 ABBREVIATIONS 3
7 IMS POLICY 5
8 QUALITY OBJECTIVES 6
9 MANAGEMENT COMMITMENT 6
10 SITE ORGANISATION 6
11 RESPONSIBILITIES 6-18
12 PROJECT AND PROCESS PARAMETRES 18
13 SPECIFICATIONS AND CONSTRUCTION 19-28
METHODOLOGY
14 PROJECT PLAN AND SCHEDULE 28
15 PROCESS PROCEDURES 29
16 INSPECTION AND TESTING 29-30
17 QULITY CONTROL OF INCOMING MATERIALS 30-35
18 CODES AND STANDARDS 35
19 QUALITY RECORDS 36
20 ANNEXURE ‘A’ – SITE ORGANISATION 37
21 ANNEXURE ‘B’ – PROJECT PLAN 38
22 ANNEXURE ‘C’ – CONSTRUCTION SCHEDULE 39
23 ANNEXURE ‘D’ – DOCUMENT DISTR MATRIX 40-43
24
GENERAL
1.0 PURPOSE
1.1 Purpose of this Project Quality Plan (PQP) is to define activities involved in the project (Job
No 2028) of Mfar for the execution of “Global Entropolis” in Visakhapatnam.
2.0 SCOPE
2.1 The scope of this PQP is to lay down the project quality standards, identify and define
quality assurance and quality control procedures for the said project.
3.0 REFERENCES
IMS Policy
Quality, Environment, Occupational Health & Safety Policy
We are fully committed to comply with the requirements of the IMS by providing
adequate resources to achieve excellence and continual improvement in our
QEOHS System.
6.1 In order to achieve its IMS Policy as stated above, the project site shall adopt the following Quality
Objectives:
Conduct the affairs of the project site professionally, efficiently and profitably to all parties
concerned.
Honour commitments within the agreed time-frame and to the satisfaction of customers / clients,
suppliers, sub-contractors and employees.
Achieve benchmark of productivity of staff and labour.
Minimise wastages i.e. keep wastages within laid down norms.
Ensure timely certification of RA bills and money collection as per Contract Agreement.
Achieve the mutually agreed monthly targets.
Develop and maintain dedicated sub contractors and the work force.
Maintain a satisfactory level of quality standards as per the Contract Agreement.
Prompt follow-up of instances of quality failures of products and systems, in order to identify their
root causes and take corrective action to prevent their recurrence;
Comply with good safety practices at work.
7.1 The Top Management of the Company is committed to the above policy and objectives & to develop
a quality-oriented work culture throughout the organization. It aims to do so by educating all
personnel at all levels of the organization through the medium of wall charts, hoardings, display on
notice boards, printing on stationery and forms, etc as also by proper training.
8.0 ORGANISATION
9.0 RESPONSIBILITIES
1. He shall be under the administrative and functional control of the RO Head (Execution).
2. To supervise/manage all the responsibilities assigned to the PLs of the projects under him.
3. Involve in the Budget preparation process and monitor the same on a monthly basis. If there are
slippages, take corrective actions to bring the budget on course.
4. Ensure timely submission of the MIS Report, RA Bills etc. Ensure continuous follow-up with the
Client for certification of bills and money collection.
5. Suggest to the RO F&A Department, reallocation of funds to meet emergency expenditure, within
the projects under his jurisdiction.
6. Effective planning of work, ensure availability of resources and cash flow. Ensure that the PLs
have prepared the Work Schedule, Materials Schedule, Manpower Schedule, P&M Schedule
including the requirement of MME (Monitoring & Measuring Equipment ).
7. Ensure that the works are executed as per the programme. If the progress is slow, suggest &
implement means to make up the shortfall.
8. Ensure that adequate resources are made available to the PL for the execution of works as per
schedule. This can be done either by readjustment within the projects under him or approaching
the Heads of various departments with his requirement.
9. Liaise with the RO/AO to meet the requirements of the projects like money, materials, machinery,
manpower etc.
10. Guide the PL in correct interpretation of Clauses mentioned in the Contract Agreement. Assist the
PL in proper method of communication with the Client/Consultant/Architect.
11. Attend the weekly site meetings of the Client for all the projects under him.
12. Liaise with the Client for execution of the project, co-ordinate with the project Consultant on
quality related matters, meetings, valuation, planning, review on drawings, co-ordination with
other agencies (Sub Contractors) directly deployed by the Client.
13. Ensure that correct civil engineering practices are being followed at sites. Ensure HSE measures
are strictly implemented & Safety Committee Meeting are regularly conducted.
14. Ensure that the Integrated Management System of the company is being followed.
15. Follow up progress on Internal Management System Audits and ensure that points raised are
disseminated to all concerned & corrective/preventive actions are taken.
16. Ensure that all the letters/correspondence received at the site are seen and timely action taken.
17. Continuously develop and enlarge labour support by contacting new gangs as also increasing the
gangs of the present sub contractors based on their performance. This would require regular and
persuasive interaction with the sub contractors in the various project sites.
18. Any other responsibilities assigned by the Regional Manager.
1. He shall report to the Head (Projects). If there is no Head (Projects), he shall report to the RO
Head (Execution).
2. Responsible for planning, organising, leading, controlling and corrective action for the project.
3. Preparation of budget and monitoring of the same.
Rev. Date Prepared by Reviewed by Authorized by Pages
0 01/07/13 PL Head (Quality) CCO Page 7 of 44
Mfar Constructions Pvt. Ltd.
4. Liaise with the Client Engineer for execution of the project, co-ordinate with the Project
Consultant on quality related matters, meetings, valuation, planning, review on drawings, co-
ordination with other agencies (sub-contractor) directly deployed by Client.
5. Follow-up internal quality audits and ensure quality audit points are disseminated to all concerned
and corrective actions are taken.
6. Communication with the Client shall be carried out only by the PL.
7. Approval of materials prior to their use at Site, shall be obtained from the Client.
8. Co-ordinate with the RM/Head (Projects) for obtaining necessary resources for the project. Ensure
optimum resource utilisation.
9. Submit progress reports to the Client at Weekly Review Meeting, & a copy should also be sent to
the RM as per company’s format.
10. Preparation and updating of programmes, preparation of progress reports and effective equipment
management.
11. Follow-up action for the approval of MAS (Material Approval Sheet) from the Client.
12. Ensure that timely corrective & preventive actions are taken on product and system non-
conformances identified by the QA/QC during the course of execution of the project.
13. Oversee the functioning of Security System, Labour Camp. Site Stores, Plant Department,
Certification of Sub-contractors and Suppliers Invoice as applicable.
14. Liaise with the QA/QC Engineer to fulfill the quality requirements of the project.
15. Ensure implementation of all EOHS measures.
16. Handling of the monthly cash imprest.
17. Keep a continuous and close liaison with Taxation Authorities, Labour Commissioner, Police and
Insurance Authorities for smooth operations at the project site
9. Also organize the meeting with sub-contractors on a weekly basis to resolve any pending issues.
10. Allocate manpower, machinery and other resources to all blocks and ensure optimum utilisation of
the resources.
11. Control deployment of direct labor/core gang/consolidated workers at the site.
12. Co-ordinate with sub-contractors for proper labor deployment at site.
13. Planning and arranging to start new activities as per schedule.
7. Ensure that materials are stacked properly, housekeeping is maintained by all personnel.
8. Ensure all personnel are wearing adequate PPEs.
9. Ensure that works are being carried out as per specifications, measurements, levels etc as specified
in the drawings, contract documents and other instructions.
10. Ensure that proper work fronts are arranged for the labour gangs.
11. Proper working platforms and other safety arrangements must be made to get maximum output
from the labor.
12. Co-ordinate with client/consultant representatives to get clearance for day to day works.
13. Monitor the progress of works of his subordinates & guide them to achieve their targets.
14. Inspect and correct their daily works.
15. Ensure that Site Engineers/Supervisors are getting sufficient supporting workers (core gang) for
smooth progress of the work.
16. Ensure that the daily labor deployment and measurement book etc, are prepared by Site
Engineers / Supervisors regularly.
9.9 QA / QC Engineer
1. To ensure that all the activities relating to the project are carried out as per Client requirements,
Contract specifications, drawings and the Project Quality Plan.
2. Provide guidance and assistance to fulfill Quality Assurance Standard requirements to the
execution team.
3. Obtain approval of materials from Client during construction.
4. Ensure copies of PQP, approved Method Statement for execution, relevant IS Code, Architectural
specifications, QCPs and WIs are available at pertinent locations.
5. Identification of product and system non-conformances during the execution of the project and
take corrective actions.
6. Assess the quality requirements of the project.
7. Carryout proper inspections/tests, and maintain records of the same.
8. Ensure proper functioning of site laboratory; maintain record and submission of test results to the
Client and HO/RO through PL.
9. Maintain list of applicable Codes and Standards.
10. Collect the results of site tests and also from the laboratory/suppliers and forward the same to
Client through PL.
11. Organize testing of cubes in any laboratory or at the site laboratory as instructed by the Client.
12. Submission and maintenance of all quality documents, concrete pour cards, and quality check lists
for various construction activities.
13. Submission of material approval sheet to Client, collection of sample, catalogue, literature, test
result etc through PL and record the same.
14. Checking of all materials before preparation of GRN by SK. Identification of material non-
conformances, and take appropriate corrective action.
15. Organize to display all approved samples at site for any reference.
12. Ensure that all steel supplied is having material test certificate (MTC) and ensure that periodical
tests are conducted as per specifications.
1. Assist the PL in preparing and forwarding of official letters and keep record for the same.
2. Receive all memo/circulars from HO, distribute to respective staffs, file in proper places. Ensure
that actions are taken on these IOM/circulars by due dates.
3. Ensure that all the official documents at the site are in safe custody.
4. Arranging of guest house for staff & follow up with Legal Department for necessary Lease
Agreement.
5. Equipping of the guest house with furniture, fixtures, TV, fridge, aqua-guard etc, as per the
company policy and ensure its proper maintenance.
6. Register of items kept in the guest house must be properly maintained.
7. Keeping record of staff staying in the guest house. Ensuring that no coregang, labour borrowed
and CW stay in the guest house.
8. Arrangement of all official functions at the site.
1. He shall maintain separate registers for recording attendance of all labor working at the site such
as core-gang/direct labor/CW & sub-contractors labour.
2. Every morning he shall take attendance of labour by name, location at which they are working and
record it in a register.
3. Shall forward labour report in approved format, to the Planning Engineer every morning.
4. He should inspect the site at least three times a day and verify that the labour are working at the
places where they are deployed.
5. OT shall be recorded separately for each worker. Capping for OT shall be 25% only.
6. He should prepare direct labour / core gang / CW and PRW workers attendance in the approved
format and forward it to QS for billing on a weekly basis.
14. Whenever any sub-contractor is leaving the site, he shall ensure that the stores issued to the sub-
contractor are returned. If not, the value of the items shall be recovered from the sub-contractor’s
bill.
15. He shall visit the site periodically and see that construction/scaffolding/shuttering materials are
kept properly.
16. At the month end, he shall prepare the stock statement of the material and forward it to the
concerned departments.
17. He shall prepare details of PPEs issued to the sub-contractors on a monthly basis and prepare debit
notes as per company norms and forward it to QS for billing.
7. Shall remain in continuous contact with the company doctor for any medical problems at the site.
8. Shall be responsible for disposal of bio-medical waste as per the legal requirement.
9. Brief the operators/mechanics regarding safe methods of operation of P&M. This shall be done
daily during tool box meetings.
10. Ensure that operators are medically examined by the company doctor once in six months.
11. Ensure that all the operators/mechanics are using proper PPE.
12. Ensure that operators/mechanics are qualified and have the required skills. If anyone does not have
any certificate/license, ensure that he is tested and given permit to operate company machines as
per the company policy.
13. The guard at the gate shall climb on the vehicle and check the body of vehicle, driver’s cabin so
also the top of driver’s cabin, to see if any item / material has been loaded, to be smuggled out.
14. Keep an eye on the labour and if it is observed that some tension is building up which may erupt
into a fight, the same shall be reported to the PL or site engineer. The security person must ensure
that there is no physical fight between various groups.
15. Keep an eye on safety violations at site/camp & report to PL/safety/site engineer.
16. Keep an eye and enforce house keeping by checking workers and others from dirtying the site or
throwing waste at the site.
17. Ensure that no outsiders are permitted to take photographs of the project site without the written
permission of the CCO. Own staff shall be permitted to take photographs only after approval of the
PL is given.
18. Frisking of labour while going out of the sites. For female labour, lady security guards shall be
appointed. Inform the PL for further action if anything is found while frisking.
19. Keep a watchful eye on entry of any person not belonging to Mfar work force into the labour
camp.
20. Report to PL if any person(s) are staying in the camp but not working in the project.
21. Check and report if any pilferage of materials from the project site has been done by the labour
and the same is kept in the camp.
22. Carryout periodic surprise checks of labour sheds, at random, to check if any pilfered items are
kept in them. This should be done in co-ordination and in the presence of the Camp Boss.
23. Prevent any fighting amongst the labour in the camp and control consumption of any drugs / liquor
and prevent bad behaviour.
24. Report any untoward incident including immoral activities, taking place in the camp, to the PL at
the earliest.
25. Not to allow any workers to vacate the premises without clearance from the PL.
26. In case of an emergency, ring the alarm bell to warn all concerned.
27. Control of traffic during normal working hours and also during emergency.
28. Gunman & dog handler shall perform duties as per the company policy.
10.4 Contract Scope : Scope includes civil structure, masonry, plastering, water-proofing
Flooring, painting, joinery, External development works, and
Miscellaneous works
Rev. Date Prepared by Reviewed by Authorized by Pages
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Mfar Constructions Pvt. Ltd.
Nil
Setting out will be according to the drawings. Records will be maintained mentioning the
details of excavation for different structures. Proper marking will be done for the size including
working space before commencement of excavation.
Pedestals and bench mark will be established for marking level and grid lines. These bench
marks will be erected at suitable points such that these are clearly visible.
Site Levels will be recorded and verified. The levels taken of the execution area will be plotted
on the drawings. The levels will be taken at proper intervals.
Excavation will be done as per dimensions mentioned in drawing.
Proper fencing / barricading with proper safety signs will be done around the excavation area
& the area will be well illuminated with lights during night.
Precautions will be taken for adjoining structures which may get affected during the
excavation. If any adjacent foundation is to be strengthened, then the same will be brought to the
notice of Engineer In-Charge.
All power cables lines, sanitary, water supply line, communication services, if any in the
excavation area will be disconnected before excavation. However, proper protection will be
provided for any power cables, sanitary, water supply, communication lines which cannot be
removed.
If the condition of the soil is very poor, proper shoring will be carried out as per the Advice of
the structural consultant / Engineer In-Charge.
If the soil is firm, sides of the trenches may be kept vertical. However, for greater depth, a side
slope of 1:4 will be given; and if the soil is too soft or loose, the side slopes will be increased.
Excavation will be done up to the required level, slope and as per the drawings or as instructed
by the Engineer In-Charge / Consultant.
In case of any over excavation, the over-excavated portion will be filled with approved soil.
Filling-in will be in layers of 300mm and plate compactors should be used for compaction.
All water accumulations during excavation will be removed by pumping or any other means. If
required a sump will be made below the required level and water diverted to this sump & from
there water will be removed by continuous pumping.
b) Earth Back-filling
Filling will be done with good approved earth, murrum, or gravel available from excavated
materials or brought from out side as per the specifications.
Earth used for fill will be from vegetation, other foreign matters.
Earth filling will be carried out in regular horizontal layers not exceeding 30cm in depth.
Optimum water content for the filling material will be ensured.
All lumps and clots which are more than 10cm will be broken.
Each layer will be watered and consolidated with steel rammer or compactor power roller as per
specifications.
Top & sides of filling will be neatly dressed.
All services, drains, manholes, benchmarks, etc in the filling area will be protected from any sort
of damage.
All surfaces upon which concrete is to be placed will be well compacted and the surface will be
made free from standing water, mud or debris.
Soft or yielding soil will be removed and replaced with lean concrete or with selected soils/sand
and compacted to the density as specified.
If the surfaces are sloppy or undulated (in case of rocks), plum concrete will be deposited in
undulated surfaces to make a proper level surface.
If concrete is to be poured over rock surface/dry soil, the surfaces will be made wet prior to
concrete.
Button markings will be arranged in suitable intervals to mark the level and thickness of the
concrete.
Proper shuttering will be arranged at the edges of concrete to ensure proper compaction.
Mix proportion will be adopted as specified in the technical specifications.
Concrete will be mixed in ball mixer machine / mini batching plant to get a uniform mix.
Concrete will be placed with uniform consistency.
Rev. Date Prepared by Reviewed by Authorized by Pages
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Mfar Constructions Pvt. Ltd.
The Formwork will be designed to support all the combined effects of all loads like live load,
weight of wet concrete, weight of steel and lateral pressure of concrete etc.
The formwork will be designed to withstand any deflection or bulging during concrete placement
or concrete compaction.
The formwork will designed to be water tight to avoid any type of cement grout loss.
Formwork will be done as per drawings within the limits of dimensional tolerance specified.
horizontal & vertical alignment will be ensured for centering/shuttering work
Ply wood used for shuttering/centering work will be film faced and water resistant.
Floor form sheets which are used for centering, shuttering work will be cleaned properly. Checked
for its surface undulations and right angle of sides etc.
Wooden runners used for formwork will be free from sap, loose knots or other surface defects.
Shuttering panels for the foundation will be made using film faced plywood with wooden runner
frames. Proper lateral support will be provided with telescopic props to prevent any deviation from
the alignment.
In case of stepped footing, stepped shuttering will be so arranged that the thickness of each step is
maintained and the bottom of subsequent step shuttering is well supported to prevent any
downward or outward movement while placing the concrete.
Formwork will be braced, strutted, propped and so supported that it will not deform under weight
and pressure of the concrete or due to movement of men and materials.
Column boxes will be made using film faced plywood and wooden runners or Metal sheet and
structural steel. Walers made up of MS Channel 100x 50 will be used to tighten the column boxes
using Tie –Rods. Tele- props will be used on each side to keep the column in proper vertical
position.
Formwork to beams and slabs will be erected such that the formwork on the sides of beams and
under soffit of slabs can be removed without removing the beam bottom.
Beam bottoms and sides will be made up of film faced plywood and wooden runner frame. Slab
soffit will be formed with floor form sheet or film faced plywood.
Tele props / cup-lock vertical will be used to support the beams and slab soffit. It will be ensured
that props are truly vertical and proper bracings are provided to prevent any deflection of the
props.
Formwork coming in to contact with concrete will be perfectly cleaned and one coat of mould
release oil will be applied before fixing reinforcement and pouring concrete.
4. Reinforcement Work
Rev. Date Prepared by Reviewed by Authorized by Pages
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Mfar Constructions Pvt. Ltd.
While handling steel, personal protection equipment (PPE) will be used by the workers.
Proper stacking of steel at steel yard will be arranged diameter wise for easy handling of rods and
to protect the steel from contact with ground water.
Steel yard will be located in such an area that no double handling of rods is resorted-to.
Steel bars will be stored on 15 cm high concrete/timber/steel sleepers to avoid contact with
ground.
Stock of steel will be rotated, i.e. first in first out basis.
b) Reinforcement Work
Machineries like bar bending, bar cutting machines, matching the diameter of steel will be used for
fabrication of the steel
Reinforcement steel will be collected only from approved vendors with proper test certificates for
it’s conformity with the specification.
Bar-bending schedule will be prepared as per drawings / general notes from structural drawings /
as per the consultant’s instruction.
Reinforcement bars will be fabricated only as per the approved bar bending schedule.
Fabricated reinforcement bars will be shifted to site by manual / mechanical means without
causing any damage to the size and shape of it.
Placing of bars will be done as per latest drawings.
Cover blocks made of PVC / concrete will be used at necessary intervals in columns, slabs, beams
etc. as specified in the drawings.
De-shuttering oil will be applied on the shuttering boards before placing the reinforcements.
Approved Quality binding wire will be used for tying reinforcement.
Sufficient cover blocks will be given to the bottom of beam reinforcement before lowering of
beam reinforcement.
Proper lap lengths, staggered laps, anchorage length, development length etc. will be provided as
per drawings
Sufficient chairs will be given between top and bottom reinforcements in slabs, footings etc. to
keep the layers in position
spacer bars will be used between 2 layers of reinforcements particularly in beams to maintain
proper spacing between the layers(minimum ɸ of spacers is 25 mm)
Placement of steel as per BBS will be got verified from consultant before concreting.
Rev. Date Prepared by Reviewed by Authorized by Pages
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Mfar Constructions Pvt. Ltd.
Lap lengths for columns will be provided above slab levels only.
5. Concreting Operations
Mix design
Mix design for various grades of concrete will be done at the site lab or from an external
lab at least 30 days in advance before actual execution.
Ingredients
Cement
Freshness of cement will be checked from the manufacturing date, month & year.
Cement will be tested from external labs as per the Frequency approved.
Aggregate
Water
Water used for concreting work will be tested as per IS 456: 2000
Admixtures
Admixture which is used for concrete works will be conform to the IS 9103 :1999
Calibration will be done at regular intervals for all concrete mixers & batching plants.
Calibration due dates, calibrated date will be clearly displayed either in the operator’s
cabin or some other prominent place on the batching unit.
Calibration will be done for aggregates, cement, water, and admixture weighing scales.
Moisture correction for 20mm, 12mm & fine aggregates will be done & recorded as per
requirement
Correct water/cement ratio will be strictly followed.
Placing of concrete
Ready Mix Concrete of required grade will be used for all RCC works.
It will be ensured that Concrete is placed before its initial setting time ends.
Concrete will be placed in its final position in the form work as early as possible after the
completion of mixing.
As far as possible re-handling of the concrete will be avoided.
It will be ensured that while placing concrete, reinforcement or formwork is not displaced.
For Concreting during rain, proper arrangements will be made to protect the concrete.
Chutes will be used where concrete is to be placed in greater depth.
Compaction
c) Curing of Concrete:
Initiall Starts immediately on completion of the compaction and finishing of the concrete.
In hot weather conditions, In order to prevent further drying, curing will be started at the earliest.
It will be ensured that Concrete is not allowed to dry.
In dry weather, immediate curing will be started by fine spray of water without disturbing surface
finish.
Final curing of the slab will done by ponding method and vertical members shall be cured using
the hessian cloth and sprinkling of water.
Curing period will be as long as practicable. In general concrete will be cured till it attains about
70% of specified strength.
6. RUBBLE MASONRY
PRIOR TO LAYING
Starter course shall be prepared as per the drawing and approval will be taken from
Client/PMC
Blocks used will be as per the required strength and specification.
It will be ensure that concrete & block masonry junction is hacked properly & thick slurry
of C.M 1:2 is applied on concrete surface.
Mortar preparation will be as per specifications.
It will be ensured that proper measurement boxes are used for measuring sand.
The mortar used for block work should be of uniform consistency.
It will be ensured that the mortar prepared will be Consume within 30 minutes, after
mixing water.
LAYING
Watered, surface dry blocks will be laid on full bed of mortar and hand pressed into the
position.
It will be ensured that the starter course itself is in level. If thickness of mortar for the
starter course is more than 25 mm, use screed concrete.
Vertical Joints will be packed with mortar and no hollow spaces left.
Block work will be built up in uniform layers and no portion of a wall will rise more than
1 meter above other general construction level.
The thickness of mortar joints will be not less than 6 mm and not more than 10 mm.
Block work will be in plumb, square and as per dimensions shown. Vertical joints in
alternate courses will come directly one over the other and be in line.
It shall be Ensured each course is in line & level.
Whenever block work cannot be raised all over in a wall simultaneously, a rake back to
bond at an angle not exceeding 45 degree may be given, however, level difference should
not exceed 1.0 mtr.
End units of block will be laid first and the gaps in between filled later.
verticality of the wall will be checked after each layer.
Level Checking will be done at Sill Level, Lintel Level and Top Level.
All finishing levels will be as per drawing.
The gap between top layer of block work and beam/slab will be packed properly. If the
thickness in more use screed concrete.
Top course will be fully filled, if it acts as a form for concrete in place of shuttering.
For block work of 100 thicknesses, concrete band will be provided as per specifications.
Raking of joints will be done simultaneously with laying of courses, as the work proceeds
to the depth of 10 to 15 mm with V edges.
CURING
8. PLASTERING WORKS
PRIOR TO PLASTERING
Before starting plastering, it will be ensured that all masonry works are fully completed
It will be ensured ensure that all concealed services lines are completed.
It will be ensured that all door frames, window frames, their actual location, verticality, line etc,
are in order.
It will be ensured that proper mixes with uniform consistency as per specifications for 1 st coat, 2nd
coat & ceiling plaster.
It will be ensured that use of measurement boxes for measuring sand & cement.
Sand used for plastering will be clean, sharp, suitably graded free from all deleterious & organic
matter. The sand used for plastering should be sieved well.
Proper scaffolding with working platform and access ladder will be provided for
Plastering at heights.
All earlier plaster work, structural work, door& window frames; plumbing & electrical
fittings will be protected by masking or covering during plastering.
BASE PREPARATION
All electrical conduit grooves & plumbing grooves will be filled with C.M 1:4.
Wherever there is RCC & masonry junction, plaster mesh will be fixed using nails.
Any old mortar on walls will be cleaned properly. Surface will be hacked, cleaned and wetted
before starting work.
Rev. Date Prepared by Reviewed by Authorized by Pages
0 01/07/13 PL Head (Quality) CCO Page 27 of 44
Mfar Constructions Pvt. Ltd.
Button marks preferably using cut piece tiles will be fixed on the wall, starting from the
bottom of the wall at 6 feet intervals both horizontally and vertically. These button marks
will be transferred to top of the wall using plumb.
While fixing button marks on adjacent walls right angle will be used and bull marks
must be provided on both sides, at 6 feet intervals both horizontally and vertically.
While fixing button marks on ceiling at the bottom most point, keep minimum
thickness of plaster and using water level, transfer the level to all the four sides.
All button marks will be cross-checked for measurements including right angle, corner
checks etc and must be recorded along with client / PMC engineers.
Hacking will be done at close intervals will done on all RCC surfaces.
The area of cladding will be Identified before plastering work is taken up.
PLASTERING
While re-commencing, edge of old work will be cut clean to line, and scrapped cleaned
and wetted with cement slurry
CURING
Curing will be start after 12 hours and it should be continued for at least 7 days.
The Work Instructions & Quality within the scope of the works shall apply:
Formwork / Shuttering QCP-04/F-02 Check List for Shuttering for Columns & Wall
WI-4
Work
QCP-04/F-03 Check List for Shuttering for Slab & Beam
QCP-04/F-04 Check List for Scaffolding Erection
WI-5 Reinforcement Work QCP-05/F-01 Check List for Reinforcement Work
WI-6 Concreting Operations QCP-06/F-01 Check List for Concreting
WI-7 Rubble Masonry QCP-07/F-01 Check List for Rubble Masonry
WI-8 Block Masonry QCP-08/F-O1 Check List for Block Masonry
QCP-11/F-01 Check List for Brick-bat Coba Waterproofing
WI-11 Waterproofing Works QCP-11/F-02 Check List for Box Type Waterproofing
QCP-11/F-03 Check List for Membrane Waterproofing
WI-12 Grouting Work QCP-12/F-01 Check List for Grouting Work
WI-13 Plastering Work QCP-13/F-01 Check List for Plastering Work
WI-14 IPS/VDF flooring QCP-14/F-01 Check List for IPS/VDF Flooring
WI-15 Tiling, Dadoing & Skirting QCP-15/F-01 Check List for Tiling work
Work
WI-16 Marble / Granite Work. QCP-16/F-01 Check List for Marble / Granite Work.
WI-17 Suspended Ceiling Work QCP-17/F-01 Check List for Suspended Ceiling Work
WI-18 Carpentry & Joinery Work QCP-18/F-01 Check List for Carpentry & Joinery Work
WI-19 Grill / Handrail Fixing QCP-19/F-01 Check List for Grill / Handrail Fixing
WI-20 Plumbing / Sanitary Works QCP-20/F-01 Check List for Plumbing Works
QCP-21/F-02 Check List for Sanitary Works
WI-21 Electrical Works QCP-21/F-01 Check List for Electrical Works
Up to 50 2 A,Unit weight Y
51 to 150 3 B, Rolling Y
Margin
151to 500 5 C, Tensile Y
Strength
500 & 8 D, Bend Test Y
above
E, Re-bend Test Y
F, Elongation Y
G, Proof Stress Y
C, Comp. Y
Strength
D, Water Y
Absorption
6 to 15 2 B, Compressive Y IS : 1199-
Strength 1959
Test IS : 456-
16 to30 3 2000
31 to 50 4 (Reaffmd.20
51 and 4 +1 for 05)
above each 50
cum
B, Physical Y
Properties
14.1 The works shall be carried out as per specifications laid down in the Contract Document or as per
the instructions of the Client/Architect/Consultant. Clarifications if any shall be checked from the relevant
IS Codes.
15.1 The quality inspection and test records as per the above QCPs shall be maintained.
17.1 It is proposed to conduct Internal IMS Audit on a quarterly basis. Intimation for the same and other
details for the conduct of the said audit, shall be issued from the Head Office.
Annexure-B Doc.No.PQP-1086/An-B(Rev 0)
PROJECT PLAN
1. DETAILS OF PROJECT
h) Project Commencement :
i) Duration : 22 Months
j) Project Completion :
a) Mobilization
b) Excavation
c) Sub Structure Works
d) RCC Works
e) Masonry & Plastering Works
f) Joinery works
g) Flooring Works
h) Painting Works
i) External development Works
j) Miscellaneous works
Rev. Date Prepared by Reviewed by Authorized by Pages
0 01/07/13 PL Head (Quality) CCO Page 39 of 44
Mfar Constructions Pvt. Ltd.
CONSTRUCTION SCHEDULE
1. Start Date :
3. Finish Date :
Detailed Construction Schedule shall be prepared at the project site, got approved from the
Client & strictly followed
Annexure-D Doc.No.PQP-1086/An-D(Rev 0)
3 Control of Drawings
3.1 Control Register of Customer FM-SP/01-05
No (If Applicable) RO
4.5 Material Approval Request CM3-A
4.6 Material Procurement Schedule PROC4-A