PRELIMINARY STUDY

ENGINEERING DESIGN
UNDERBALANCE DRILLING
POYEK PENGEMBANGAN GAS JAWA BAGI
LLING
JAWA BAGIAN TIMUR
 BACKGROUND
@ BLOW OUT IN RBT-1 WELL, DUE TO GAS KICK

@ UNCOMPLETE DRILLING RBT-1A WELL, DUE TO LOSS &

( WELL FINISHED AT DEPTH 2114 MTR / 2500 MTR PLANE

@ DIFFERENTIAL STICKING & LOST IN HOLE LOGGING TOO

KTB WELL

@ HIGH COST FOR COMBAT LOSS & KICK

(REF RBT-1A, NOT LESS THAN 2.3 MILLION US$)

@ HIGH COST FOR LOST IN HOLE ???

@ 3 of 4 (75 %) WELLS HAVE PROBLEMS

@ Flow rate, 22 MM, skin faktor = 5.8

UND
AS KICK

DUE TO LOSS & KICK

2500 MTR PLANED)

LE LOGGING TOOL AT

ION US$)
 WHY UBD PLANNED IN PPGJ PROJECT
@ SAFETY ISSUE
PERTAMINA IMAGE
BLOW OUT
H2S
CLOSE TO COMMUNITY
@ COST CONTROL
"AFE" ISSUE
@ REDUCTION COST

@ KEEP PROJECT ON SCHEDULE

@ PRODUCTION INCREMENTS
PROJECT
 CONCEPT
GOOD ENGINEERING PRACTICE

UBD OPERATIONS MUST BE DONE SAFELY!

UNDERBALANCED ALWAYS - FROM KICK OFF T
AVOID ANY DAMAGE TO FORMATION
SIGNIFICANTLY IMPROVE PRODUCTION

TERM CONDITION:
- NEVER OVER BALANCE
- NEVER KILLING THE WELL
EPT
PRACTICE

NE SAFELY!
OM KICK OFF TO TESTING

UCTION

WELL
 RBT-C
HOW IMPORTANT UNDERBALANCE DRILLING IN RBT-C
- DEFINE GAS ZONE
- DEFINE GAS RESERVE
- USED FOR "POD" EAST JAVA GAS PROJECT (PPGJ)

WELL DEPTH, TOP OF KUJUNG : 3200 Meter

RESSERVOIR PRESSURE : 4300 Psi
EQUIVALENT RESS.PRESS : 0.9463 SG
HYDROSTATIK PRESS (WATER) : 4544 Psi
DIFFERENTIAL PRESS : 244 Psi
(RESS.PRESS - HYD. PRESS BY WATER)
OBJECTIVE FORMATION : KUJUNG
LITHOLOGY : FRACTURE ?? LIMESTO

CONCERNING :
- NEVER OVER BALANCE
NEED COMPLETE SET NITROGEN UNIT TO GET DRILLING FLUID
WITH SG BELOW 0,865 SG
- NEVER KILLING THE WELL
NEED "SPECIAL VALVE" TO BACK UP TRIP OPERATION
TURE ?? LIMESTONE

T DRILLING FLUID

ERATION
 WELL DATA
WELL DEPTH +/- 3200 METER
OBJECTIVE FORMATION KUJUNG
LITHOLOGY OBJECTIVE ZONE LIMESTONE
RESSERVOIR PRESSURE 4300 PSI, OR EQ SG 0.8 - 0.9
RESSERVOIR TEMPERATUR 325 F

TESTING
KTB-2 Choke Rate Conds
2832 - 2852, 20 METER mmscfd bpd

24/64" 7
32/64" 14.2 84.5
48/64" 22 198.7
RBT-2
3100 - 3120, 20 METER 32/64" 12.5 ?
48/64" 24.48 ?
24/64" 9 ?

RBT-1 32/64" 12.71 72

3002-3022, 20 METER 40/64" 22.41 56

DRILLING PROBLEM LOSS & KICK

ATA

Water CO2 H2S Press

bpd % ppm Psi

2985
140 20 5000 2800
228 20 5000 ?

0 20% 6000 2900

0 20% 6000 2220
0 20% 6000 3220

? 20% 5500 2770

? 20% 5800 2250
 PRE-DRILLING ENG W
1 DRILLING OPTIONS 1
CONVENTIONAL (BY DRILL STRING + BIT) 2
LINER DRILLING / CASING DRILLING
2 UNDER BALANCE PRESS BELOW RES.PRESS
: +/- 250 Psi ??
3 DRILLING FLUID DESIGN : Water Base 3
- MULTIPHASE FLOW SIMULATION
(INCLUDED % NITROGEN IN MUD SYSTEM), 17 % 4
- HYDRAULIC DESIGN 5
4 BHA DESIGN (Incld : Well Testing Tool) 6
5 EQUIPMENT REQUIRED,
(CORELATE TO DRILLING FLUID TYPE)
SUCH AS COMPLETE SET NITROGEN UNIT 7
6 LOGGING REQUIRED
DENSITY, NEUTRON & RESITIVITY, GR
7 COMPATIBLE LOGGGING TOOL
WIRE LINE/LWD
8 COMPATIBLE LWD (PULSE/EM ?)
BASED ON % NITROGEN IN MUD SYSTEM
9 COMPATIBLE DRILLING MOTOR
POSOTIVE DISPLACEMENT 8
10 COMPATIBLE DRILLING JAR
HYDRO MECHANICAL JAR
11 EXPECTED PRODUCTION, SIMULATION
 NEVER OVER BALANCE
WHILE DRILLING COMPLETIO
TRIP (MATERIAL/TOOL REQUIRED) 1 PRODUCTION CASING OPT
TRIP OPERATION FULL STRING CASING
DRILL STRING PERFORATED LINER
BIT CHANGE BLIND LINER (TUBING AV
LWD 2 LINER PACKER BACK UP
SEPARATION, 4 PHASE, 2 STAGE USING ECP
(CUTTING, WATER, OIL/COND, GAS, H2S) 3 RUN LINER / CASING
LOGGING, LWD
SAMPLING CUTTING 4 CEMENTING ?
RESERVOIR EVALUATION OPERATION NO CEMENTING
(TESTING WHILE DRILLING)
DATA COLLECTED 5 COMPLETION STRING DESI
SAFETY ISSUES - PACKER
- TYPE OF RBOP (PASSIVE OR ACTIVE) - NIPPLE
- H2S HANDLING - PLUG
H2S SCRUBBER 6 RUN COMPLETION STRING
CHEMICAL TO NETRALIZE H2S RELEASE GAS IN ANNULUS
- NOISE REDUCTION
FLARING (HEIGHT, SIZE)
-EMERGENCY SHUTDOWN
DATA ACQUISITION SYSTEM
NCE
COMPLETION TESTING
TION CASING OPTIONS 1 REQUIRED ????
STRING CASING NO TESTING, NOT REQUIRED ??
ORATED LINER
LINER (TUBING AVAILIBITY) 2 IF REQUIRED
ACKER BACK UP CASING GUN IS STRICLY PROHIBITED

ER / CASING 3 PERFORATE JOB SHOULD BY INNERJET

OR TCP GUN

MENTING

TION STRING DESIGN

MPLETION STRING
E GAS IN ANNULUS
 HAZID

OHIBITED

BY INNERJET
 BLIND LINER PERFORATED/SL

20"

13-3/8"

LINER PACKER
CR

9-5/8" ACP 3200 M

ANN.CSG PACKER

H2S ??

7" LINER

SUBJECT TO DISCUSS

WHY NOT OPEN HOLE ??, SAVE LINER & HANGER

RFORATED/SLOTED LINER