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Summary: Service Life prediction is required when designing large infrastructure projects and is
one of the objectives to be covered according to the European Construction Products Directive. It is
of major concern for the owners of any kind of structure or asset.
Large investment bodies (transport ministries, property funds, universities, consulting companies,
etc.) collect data on service life for specific components. The need arises however; to set up
generally applicable methods using basic data and adapting these to e.g. different application,
exposure and user conditions.
Today, two main methods can be distinguished:
1. For large infrastructure projects, teams of specialists are set up, investigating service life under
the exact conditions envisaged (Great Belt, Western Scheldt Tunnel, etc.) and developing tailor
made solutions, quite often using probabilistic methods.
2. In ISO 15686 – 1:2000 the so called "factor method" is proposed where seven factors are applied
to the basic value of service life catering for the individual quality, exposure and in use condition of
the building component considered.
These two methods exhibit heavy drawbacks. The probabilistic methods and most other tailor
made techniques applied are mostly based on probabilistics and are too elaborate to be used on
standard applications such as office buildings or ordinary road bridges. The factor method on the
other hand is fairly simple, but identifies the main parameters influencing service life. The result
however, is only a single figure for service life and does not take into account at all the variability of
the processes involved.
Thus within the CIB/RILEM Working Commission 175-SLM: "Service Life Methodologies", three
subtask groups were set up under the heading "Performance based methods of service life
prediction", one of them with the goal of setting up generally applicable "Engineering Design
Methods" fitting in between the two methods described above. This was thought to be done either
by simplifying scientific models or by expanding the factor method towards the more sophisticated
models.
The subtask groups have produced state of the art reports to be published in 2002 as a basis
document for further developments. As engineering design method, a principle solution is proposed
in this paper which can be applied to the factorial method for standard cases as well as to other set-
ups employing mathematical relations for service life. This is achieved by not using plain factors
but only, probability density functions instead. These are established using reliable and
understandable engineering techniques. Three Examples are shown to illustrate the proposed
procedure.
Keywords. Service life, engineering design method, factor method, probabilistic method, ISO 15686
1 INTRODUCTION
This paper reports on work done with regard to the service life prediction under the wings of the CIB/RILEM Working
Commission 175: "Service Life Methodologies", in close co-operation with ISO TC 59 / SC 14 “ Building Construction -
Design Life”. Three subtask-groups were established in 1999 under the heading "Performance based methods of service life
prediction". For one subtask-group the goal was set to developing generally applicable "Engineering Design Methods (EDM)"
for service life design, methodically fitting in between the probabilistic and the factorial methods. This was thought to be done
either by simplifying scientific models or by expanding the factor method towards the more sophisticated models. The three
subtask-groups compiled state of the art reports as a basis for future development (CIB/RILEM 2002).
2 INCENTIVES FOR SERVICE LIFE PREDICTION METHODS
Service life is of major concern for the owner of any kind of structure or asset. Its prediction is therefore required by investors,
be it a state organisation or a private body, when designing large infrastructure projects, and for private investors holding large
property assets. Service life is as main parameter involved in all economic considerations as return of the invested capital,
investment planning for maintenance and refurbishment, etc.
Service life is also the essential requirement to be covered according to the European Construction Products Directive: Within
the period of service life all main qualities of a constructed asset or product have to be met, viz. the work has to be
mechanically safe, protected against failure as a consequence of fire, it has to be hygienic, safe to use, with an acceptable noise
level, and has to maintain sufficient comfort to the user at a low energy consumption (ECC 1988, Appendix 1).
3 STATE OF THE ART
3.1 Relevant data available
Large investment bodies (transport ministries, property funds, universities, consulting companies, etc.) collect data on service
life for specific components. For large populations of similar structures, service life planning in this case can be a relatively
simple matter of applying the respective collected data. In this case no elaborate models are required, as the data fit more ore
less closely to the problem under consideration.
Panel of Experts
PSLDC is the predicted service life distribution of the component based on the reference service life RSLC. The factors indices
are: A for the quality of the component, B for the design level, C for the work execution level, D for the indoor environment, E
for outdoor environment, F for in-use condition and G for maintenance level (see Tab. 1).
5.1 Estimated service lives for the windows in all four faces
The basis of the numerical example is a squared building of a length of 50 m, a width of 25 m and a height of 30 m. The long
sides are facing due south and north respectively. The windows of the four façades of the building are in the example treated
separately. Table 1 shows the assumed relevant conditions for all factors and faces. Therefrom the factors for the three fractiles
5%, 50% and 95% are defined in the sense of the Delphi method, in this case based on the factors and their description given in
ISO/CD 15686-1:2000.
the relative densities shown on the vertical axis through the number of runs, in this case by 100’000, derives at the absolute
densities.
5.2 Comparison of the four façades
The results for the estimated service lives of the four façades in Fig. 2 are different with respect to several aspects. First one
notices the different widths of the distributions, in accordance to the values (second moments) in Fig.2). The spread is largest
for the south face and narrowest for the west face. Some of this effect is relative: Due to the higher average value, the same
relative spread is larger in years.
The west face shows the shortest service life, as expected, mainly due to the unfavourable outdoor climate and the in-use
conditions. The effect of the higher risk of condensation, assumed for the north face indoor climate, is offset by the more
favourable outdoor climate. The main difference originates from the in-use conditions. Both effects combined yield some 15%
less estimated service life.
Note: Densities are the result of 105 runs of a Monte Carlo simulation
Figure 2: Distributions of predicted service lives PSLDC for all four facades
60
50
window area [m ]
40
2
2
A = 1800 m
30
20
10
0
0 20 40 60 80 100 120
service life [years]
From above inputs, the following mean factors and standard deviations, or second moments respectively, are derived at:
• The density distribution of the factor for the quality of the component is, on the basis of the mechanical strength, set
to a mean value of fA = 1.2. The standard deviation is, on the basis of the normalised standard deviation from
production, set to sA = 0.02.
• The density distribution of the factor for the design level is set to a mean of fB = 1.1 with a standard deviation of sB =
0.12, resulting in some 13% of the cases being below 1.0, i.e. exhibiting insufficient quality.
• The density distribution of the factor for the work execution level is from experience asymmetric and a lognormal
distribution is defined by a mean value (first moment) of fC = 1.1 and a second moment of sC = 0.06, resulting in some
5% of the cases being below 1.0, i.e. insufficient.
• The density distribution of the factors for the outdoor environment are set to the mean values fE in Tab. 3 above. The
standard deviation is, for the sake of simplification, set to an estimated sE = 0.1 for all four expositions.
Figure 4: Distributions of predicted service lives (PSLDC) for East and West facades
Under the assumption, that damage to about one out of every six of the slates requires replacement of the entire respective
cladding, the service life of the four facades (for a fractile of about 16% of damaged slates) is also shown in the above table,
varying from 61 to 51 years.
The example demonstrates, that service life prediction using a relatively plain formula, different to the one in ISO 15686, 2000,
can be done in the same way, again by introducing densities for the factors involved.
7.1 Procedure for simplified equation
In terms of an engineering design method, the following procedure is used:
1. The mean value of the chloride ingress depth is calculated as x = 34 mm, using the equation for diffusion for a time of 50
years:
x
c( x, t ) = c s − (c s − ⋅c0 )1 − erf (3)
2 D t
where: c: concentration on chlorides, cs: concentration at the outer face and c0: initial concentration in the concrete. The
front of the ingress is defined by the critical value c = ccrit = 0.1 % of mass of concrete.
2. A simplified diffusion equation is set up for the depth x of chloride ingress. By this, all constants in the equation of
diffusion are rounded up into one single constant K:
x ≈ K (cs − ccrit − c0 ) D , (4)
3. The constant K is calculated by solving the equation for the mean value x. Using the mean value of 34 mm this results in
K = 38⋅103 [s0.5 / wt.-%].
Table 5: Values used for the diffusion calculations
variable distribution mean value standard deviation
Surface chloride concentration cs Lognormal 1.0 [wt-%] 0.3 [wt-%]
Critical chloride content ccrit Normal 0.1 [wt-%] 0.025 [wt-%]
Initial chloride content Normal 0.01 [wt-%] 0.002 [wt-%]
c0 -12 2
Eff. chloride diffusion coefficient (10°C) Normal 1.0·10 [m /s] 0.1·10-12 [m2/s]
D1 -12 2
Eff. chloride diffusion coefficient (30°C) Normal 4.0·10 [m /s] 0.4·10-12 [m2/s]
D2
7.2 Solving equation using distributions
The equation reads now as