Professional Documents
Culture Documents
Include in your
hazard identification
& risk assessment
as following:
- Night work activity.
Allan M. Ramos 20 May.2017
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
CONTENT
1.0 Scope……………………………………………………………………………………………………………2
2.0 General………………………………………………………………………………………………………….2
1
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
1.0 Scope
Risk Management at the CPF3 AND REALTED SYSTEMS Projects involves control of risks arising from the
complete cycle of activities ranging from the selection of resources, the design and operation of working
systems, the delivery of services and the control and disposal of waste.
2.0 General
Risk shall be reduced to a level deemed to be “As low as reasonably practical” (ALARP). The principle of
ALARP allows effort to be focused to where it will have most impact. At each Well-site, an established risk
assessment process shall be in place that is documented, effective, and auditable and is communicated
throughout the organization. This process shall be based on:
Hazard identification - identifying hazards which are the potential causes of harm
Risk assessment -assessing the risk which may arise from the hazards
Risk Control - deciding on suitable measures to eliminate or control risk
Implementing and maintaining control measures -implementing standards and ensuring that they are
effective
The following is a summary of the preferred hierarchy of risk management principles:
Eliminate risks by substituting the hazardous with the less hazardous - e.g. by using a less
hazardous substance or by substituting a type of machine that is better guarded to achieve the same
end result
Combating risks at source by engineering controls - e.g. by protecting the dangerous parts of a
machine by guarding or by designing machinery that reduces the amount of manual handling (iron
roughneck)
Minimise risks by the design of suitable systems of working
Minimise risks by the use of personal protective equipment
There are several risk assessment tools available and the level of the risk assessment will depend on the
complexity and nature of the hazards involved in each particular operation.
CPECC HSE Plan defines the minimum Permit to work, Confined Space Entry and Energy Isolation
requirements. At each CPECC construction site, these formal systems shall be supplemented by risk
assessment tools, which shall include:
Safety observation programme - e.g. STOP
Risk assessment
Inspection and audit programme- Toolbox Talk
HAZID (Hazard Identification)
HAZOP (Hazard and Operability)
2
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
3
Exciting Initial Risk Responsible Residual Risk ALARP
S.N Activity Description Hazard Description Hazard Effect Control Measures Required
Control Measures L M H Dept. L M H
1 Working out of fenced Potential UXO 1.Death 1.LRC X 1. Refreshment UXO training for all personnel. HSE Department X Y
area 2.Injury 2.Marking by sandbags 2. Get LRC from PCH for the worksite and 3.
Temporary camp 3.Toolbox Talks Temporary camp site.
4
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
3 lifting operations 1.Improper lifting 1.Death 1.Lifting gears X 1.All lifting equipment will be inspected prior to operation (visual inspection HSE Department X Y
equipment (Slings, 2. Injury inspection and certification)
shackles, etc) 3.Property damage 2.Toolbox talks 2. All lifting gears shall be checked and authorized by PCH lifting experts
2.Incompetent banks 3.Competent personnel every six months.
man/rigger 4.Training 3. Specific lifting plan to be prepared and attached to WMS.
3.Unsafe crane 5.Lifting plan 4. Operator certification, license to be confirmed prior to operation.
4.Lack of lifting plan 5. Operator banks man and rigger shall pass PCH lifting operator training
5.Adverse weather and test.
conditions 6. Certified/trained banks man/riggers to be present on site.
6.Improper work method 7. Cranes to be inspected and ensured that it fits for purpose.
7.Poor communication 8. All debris and material creating hazards (slip, trip, fall, visual lifting area.
between operator and 9. Continuous visual/radio contact will be in place between crane operator
banks man and banks man.
10. Lifting area shall be barricade
11. All roles and responsibilities must be clear.
12. No lifting while strong breeze.
13. Lifting test must be done before operation
14. Emergency plan shall be put on site
5
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
4 Transport and driving 1. Unsafe vehicle 1. Death 1. Toolbox Talks X 1. All PSD vehicles shall be maintained every 15 days. HSE Department X Y
2. Poor road sense 2. injury 2.Driving test Training 2. All vehicles shall pass the entry inspection before servicing. Engineering Dept.
3.Property damage 3. Speed limit refer to PCH driving safety rules
4. All personnel except Iraqi shall take PSD
5. Give driving test and training to the PSD operators
6. Give driving safety training and defense driving training to local drivers
7. All local driver employed by CPECC shall pass internal driving test and
training
5 Welding / Cutting / 1. Naked flame Welding 1. Fire 1.Toolbox Talks X 1. Continuous gas monitoring to be provided. HSE Department X Y
Grinding / Drilling / flash 2.Injury 2. Adequate fire 2. Only authorized personnel to be site Engineering Dept.
Bending 2. Poor air conditions 3.property damage extinguishers 3. All equipment (hand tools, extension cords, plugs, sockets and power
3. Electrocution Flying 4.Asphyxiation 3.Welding tents sources) to be inspected.
particles 4. All necessary PPE 4. Earth leakage protective device shall be used.
4.Inadequate ventilation and job specific PPE. 5. Work to be stopped in case of a flammable atmosphere.
5.Incompetent welders 5. Required breaks to 6. All compressed gas cylinders must be stored vertical under tent, fitted
6. Vibration be given for resting with protective cap and taken the precautions to prevent falling.
7.Fatigue during welding activities. 7. Transportation must be on trolley or racks never rolled on the ground.
8. Transportation and 6. Welder qualification. 8. Cylinder gauges adapters to be checked.
storage failure of the 7. Gas monitoring 9. All cylinders are not allowed to put inside the tank.
Gas Cylinders 10. Hazardous materials will be removed away from welding area.
9. Waste oil 11. Open observation holes on the old base plates by drilling machine or
10. Accumulated gas high pressure water cutting machine. Observe gas outlet; if it is realized
11. Inflammable gas open more holes for gas drain.
Leaking from sampling 12. Communicate with control PCH to ensure no sampling operation near
valves the welding/cutting/grinding area.
6
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
6 Working at height 1. Poor scaffolding and Injury/death due to 1. PTW X 1. The life line shall be installed when working at heights. HSE Department X Y
working platforms falling from height 2. Toolbox Talks 2. Lifts shall be used to pain and blast the internal side of the PCH. Engineering Dept.
2. Falling/dropping object /dropping object 3. Safety harness will 3. Keep good housekeeping, small materials shall be removed timely.
3. Non compliance with be used where 4. Warning sign or type put in place working at height training will be
WAH practices necessary performed
4. Inadequate safety 5. All related safety equipment will be inspected.
equipment 6. Lifelines and falling arresters will be used where necessary.
5. Adverse weather 7. Weather conditions will be monitored, no work is allowed while strong
conditions breeze.
8. Hand tools and working accessories will be stored securely (tied a/o in a
proper bag) during WAH activities for preventing falling objects issue
7 Sand Blasting / Painting 1.Exposure to blasting 1 Injury 1.PPE X 1. Air ventilation system to be installed. HSE Department X Y
sand 2.Occupational 2.PTW 2. Good communication between the sand blaster and compressor Engineering Dept.
2.Inadequate safety health issues 3.Toolbox Talks operator.
equipments 4. Additional lighting will 3. Standby man will be assigned and continuous monitoring will be in place.
3.Inhaling the small sand be placed in the tank. 4. All safety valves and filters on airlines will be inspected before the job
particles 5.Blasting hoods in safe starts.
4.Poor illumination condition will be used 5. All hoses and couplings will be inspected before the work starts.
5.Working alone in tank by all blasters 6. To ensure good ventilation, two shell plates will be removed, and it will
6.Exposure to paint and be recovered after finishing painting of tank bottom and PCH.
lining material chemicals 7. Spark arrester shall be installed
8. Continuous gas monitoring while paining.
9. Breathing apparatus will be provided if required due to chemicals MSDS
7
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
8 Confined space entry 1. Poor illumination 1. Injury 1. PPE X 1. Continuous gas monitoring. HSE Department X Y
2. Poor ventilation 2. Asphyxiation 2. PTW 2. Excess/egress logs will be registered by standby man. Engineering Dept.
3. Poor access egress 3. Toolbox Talks 3. Additional lighting will be provided. if there is inflammable gas or
releasing inflammable gas possibly such as drilling the bottom or painting
inside the tank, anti-explosive type lamps is required.
4. Additional ventilation will be provided.
5. The fans shall be anti-explosive type
6. Remove part of the tank PCH which have be cut for test and two piece of
shell plate to ensure good ventilation
7. Remove two piece shell boards as access.
8. Two set of breathing apparatus and one set of stretcher will be ready on
site for emergency cases.
9. Electrical box is not allowed inside the confined space.
10. All gas cylinders shall not brought in the confined space.
11. Insulation of the cable shall be in good condition in confined space
12. Job specific PPE will be supplied if required and be inspected before
using
9 Works with exposure to Exposure to ionized 1.Overdose the Advanced notice for all X Ensure all personnel get the information about NDT operation and HSE Department X Y
radiations (NDT, x-ray) radiation during the NDT exposure limit personnel involved (as evacuate out of the warning area.
2.Sickness NDT shall be operated
by third part, not by
CPECC)
8
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
10 Low pressure hydro test 1. Unsafe couplings Injury 1. Toolbox Talks X 1. Only competent technicians will be allowed to work. Engineering Dept. X Y
2.Slips and trips due to 2. Barriers, warning 2. All testing equipment including hoses, couplings, blinds, flanges, studs,
hoses signs to be placed bolts, gauges, power sources to be inspected prior to work
around the equipment, 3. Certified equipment.
work location 4. Whip checks to be used (if required) at the pressured hoses.
3. PTW (if applicable) 5. Hoses will be routed in a safe manner.
6. Only authorized personnel will be allowed to enter site
11 Open pipe or vessel 1.Chemical 1. poisoning 1. PPE X 1.HIRA , PTW and TBT HSE Department X Y
Hot tight 2. Gas such N2 2. asphyxia 2. PTW 2.method statement Engineering Dept.
3.Flammable gas, fire or 3. fire, explosion 3. Toolbox Talks 3.isolation according to the method statement, and re-inspected proir to
static electricity 4.injury of the work
operator 4.all personnel shall have safety training
5.fire prohibidden
6.set warning signs
7.wear gas mask
8.mobile phone, MP4 and other electric products are not alowed to be
brought
9.blow and replace the medium
10.fire extinguishers
11.gas test
12 Purging pressure, splash injury the personnel 1. PPE X -emergency
1.HITRA, response
PTW plan in place
and TBT Engineering Dept. X Y
closing to the exit 2. PTW 2.method statement
3. Toolbox Talks 3.barricade the purging exit
4.stand by person on place
9
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
13 Commissioning Mechanical Mechanical injure 1. PPE X 1.HITRA, PTW and TBT HSE Department X Y
electricity Electric shock 2.Training 2.method statement Engineering Dept.
3.only the autorized personnel can enter into the E&I buildings.
4.shut down the connection and lock it
5.stand by person required on side
6.safety sign on place
14 Storage of hazardous Fire Fire Injure Toolbox talks X 1. Storage shall be separated. Keep good ventilation. Warehouse man X Y
materials 2. The paint and thinner kept on site
3.Storage shall be locked Warning signs shall be in place
4. Warehouse shall be managed by special person.
5. No fire and smoking near the storage
15 Electrical operation 1. Fire 1. Fire 1. Toolbox talks X 1. Only authorized electrician can connect the power line and related work. Engineering Dept. X Y
2. Poor isolation 2. Electrical shock 2. PTW 2. The cable, electrical devices, box and equipment shall be inspected Electrician
3. Unsafe device timely.
4. No grounding. 3. All electrical boxes shall be locked and tagged.
5. Incompetent personnel 4. Generator shall be fenced, and the warning sign shall be in place.
6. Unlocked and no 5. Generators, electrical boxes and other electrical equipment except
warning tags portable shall be grounded.
6. One device on switch.
7. Household socket is not allowed on site,
8. Water form PCH plug shall be chose.
9. Earth leakage circuit-breaker shall be installed.
10. Stand by man is needed while repairing the power system.
10
PROVISION OF EPCC FOR CPF3 AND RELATED SYSTEMS
Hazard Identification and Risk Assessment
16 Housekeeping 1. Slips, Trips & Falls Injury 1.Cable management X 1. Disposal boxes will be provided. Engineering Dept. X Y
2. Fire and material storage to 2. All waste shall be classified and treated referring to waste management
be considered. procedure.
2.Toolbox Talks 3. Ignition sources and flammable materials will not be stored together, and
3. Working area will be shall be contained storage.
kept clean and free of 4. Transport the waste steel plates and oil to the waste site appointed by
obstructions. PCH timely.
5. Life waste shall be removed by authorized company every day.
17 Environmental conditions Exposure to wild animals 1.Bites 1.Toolbox talks about X 1. All site teams will have first aid kits PCH and CPECC emergency Administration Dep. X Y
(i.e. reptiles, insects, dogs) 2.Stings local natural conditions number.
3. Injury 2. Proper PPE 2. Provide emergency medicine.
3. Goggle and dusty mask.
4. Clean up and eliminate mosquitoes.
18 Working at extreme 1. Sun stroke Dehydration Injury 1.Adjust the schedule X 1. Lounge provided for workers with air conditioner on site. HSE Department X Y
temperatures 2. Fatigue 2. Periodic break 2. Fresh drinking water to be supplied for each work front working hours to Engineering Dept.
be assessed considering the temperature.
3. Adjust work interval according to the change of temperature and
humidity.
4. Adjust working schedules to avoid the periods of high temperature.
5. Medicine and beverage for prevention of Sunstroke.
11