Professional Documents
Culture Documents
Excavation and Lateral Support
Excavation and Lateral Support
Part I
Ir. James Sze
Associate Director
Ove Arup & Partners HK Ltd
Nicholl Highway before collapse After collapse on 20 Apr 2004
1 2
Content
Part I
• Common retaining walls for excavation works
• Common lateral support systems
• Basement construction sequence
• Design and submission procedures
• Geotechnical design & considerations Common Retaining Walls for
• Structural designs
g
• Points to note in ELS Design Excavation Works
Part II
• Site supervision requirement
• Technical supervision & reminders
• Instrumentation and monitoring
• Pumping test issues and a lesson learnt
• Case histories to illustrate key issues during site supervision – Police HQ III,
TSTE Extension over CHT, TKR development, HKPolyU School of Hotel &
Tourist Management
3 4
Other less common ones – not covered
• Soil‐cement mix wall
• Pre‐cast diaphragm wall
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• In basement construction usually used for temporary support
• Coupled sheet pile sections are effective in terms of strength/mass ratio
• Vibrator and drop/hydraulic hammer are common installation method
• Noise and vibration controls could inhibit use of sheet piles in urban areas
• Jacking method is available but less common
• In weathered rocks and colluvium, hard corestones and boulders are the
obstacles whereas in fill the problems are boulders old foundation and
obstacles, whereas in fill, the problems are boulders, old foundation and
seawalls. Pre‐boring through obstructions may be required
• Seepage cut‐off performance generally satisfactory but provision of grout
curtains beneath toe may be necessary in deep excavations
• Usually left‐in with top few metres trimmed upon completion of permanent
structures
Typical Larrsen 6 to 15W, FSP I to VI
7 8
• Limited head room • Expensive
• Limited work space •Limited trained local
Giken System • Soft/weak ground operators
• Tight alignment tolerance
E.g. East Rail Mody Road Subway, CLP Cable
Tunnel TWS access shaft
9 10
Pipe Pile Walls Pipe Pile Wall – ODEX with Air Flushing
• ODEX or similar construction technique has been used to overcome the
problem of inadequate penetration when driving sheet piles through
weathered rock with corestones and through old foundations.
• By carrying a circular hollow section with the drillbit, it forms pipe piles.
Expandable wings
Circular hollow
section
Typical 219mm dia. – 610mm dia. CHS
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Concentric Drilling & Close loop drilling Pipe Pile Wall Installation
• Concentric drilling ‐ less disturbance to surrounding ground due to better air‐
flow
• Close loop drilling – air only used for powering the hammering action. Low
pressure water/bentonite used lifting debris
13 14
• Soldier pile walls have two basic components : Soldier pile (vertical component)
& Lagging (horizontal component)
• Soldier piles are either driven or placed in pre‐drilled holes, which are
backfilled to the ground surface with lean concrete
• Excavate in lifts, weld on channel or steel plate lagging between the soldier
piles
• Lagging serves as a secondary support to soil face and prevents progressive
Mixing of cement grout
Mixing of cement grout
deterioration of soil arching between the piles
• Requires moderately dry ground conditions and soil with sufficient strength to
maintain vertical face prior to support from horizontal lagging
Installation of pipe pile
Tremie grouting
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Installation of H‐pile section
4: tremie grout to cut‐ 5: extract temporary casing, 6: completed pile
Mixing of cement grout
off level top up grout level
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Typical 0.8 – 3.0m
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Secant pile wall
Guide wall
Cantilever contiguous
bored pile wall
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Recycling of
bentonite
Soil Soil
Rock Rock
27 28
Typical 0.8m thk. – 1.5m thk.
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guidewall
grabbing
A trench
cutter or
hydrofraise
31 32
Cage installation Tremie concreting
33 34
Bottom‐up construction
• Cantilever
• Braced (struts or alike)
• Tie‐back
Top‐down construction
p
• Permanent slab
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Strut action by
internal hoop stress of
the ring
Φ76m shaft formed by diaphragm wall cofferdam,
excavation depth = 26m at ICC, Kowloon
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Rely on passive resistance in
front of deadman
e.g. Festival Walk
43 44
Completed B1 Slab
Excavation for B2
Diaphragm Wall
e.g. Tin Kwong Road development
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Bottom-up Construction
Basement Construction Sequence
e.g. IFCII and many other building projects
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E.g. Chater House, Hongkong Station
49 50
Tower
portion to
be in
bottom‐up Design Aspects
Ring slabs as Lateral
Support
E.g. Langham Place
51 52
Design Procedure
Is an embedded retaining wall N Consider alternative construction
methods e.g. open cut excavation,
necessary? gravity retaining wall
Y
• Establish geological model
Design and Submission Procedures • Determination
Determination & selection of
& selection of
Select wall type and
Select wall type and
construction sequence geotechnical and structural
parameters and assumptions
• Selection of design codes
Analysis • Design calculation or computer
modelling to derive loads on the ELS
system
N
Filling objectives? • Mechanical stability check – overall
sliding, overturning, toe kick
Y
• Hydraulic failure check
A • Movement prediction
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Geotechnical and structural design of wall and
associated works, eg. grouting
Structural design of shoring systems and other
protection measures, eg. underpinning works
Prepare drawings and specification
BD Submission Issues
Approval & Consent Construction & approval in
parallel if minor change
Site Construction
Modify design
Site supervision to validate the design assumptions,
interpret actual ground response
Completion of works
55 56
Requirements for ELS Plan under Buildings ELS Plans Required for Approval
Ordinance
• Guidelines in APP‐57 (PNAP148)
• B(A)R8(1)(bc) • When excavation is deeper than 4.5m and greater than 5m in length
• Bulk excavation, even shallow, can be dangerous if not properly • Liable to affect any road, building, structure, slope steeper than 30o or
designed water main 75mm in diameter or greater
• ELS plans are required to be approved where excavations of
substantial depth are to be carried out
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• existing conditions of site and surrounds;
• foundation details of adjoining structures; • RSE to prepare and sign plans, structural design and structural
assessment report of effects of excavation and dewatering on
• a schedule of geotechnical design parameters and assumptions; adjoining structures, especially sensitive ones
• details and sequence of construction;
• assessment documents on topography, geology, groundwater, • RGE to prepare and sign supporting documents to substantiate soil
utilities, water mains, drains, etc; parameters and soil movements, such as geotechnical assessment
• design calculations for lateral support systems; and reports
• assessment of effects on adjacent buildings and surrounds;
assessment of effects on adjacent buildings and surrounds;
• monitoring particulars for adjacent buildings, ground movements and
water table;
• grouting and pumping test proposal, if necessary.
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• in one submission; or
Submission of retaining wall design
• in 2 stages (submission) (Stage 1 of ELS design)
• 1st stage ‐ pile wall system (e.g. sheet pile, 2 months
diaphragm wall, etc) with assumptions on Consent for installation of vertical Submission of structural design
of shoring works (Stage 2 of ELS
shoring system, such as capacity and stiffness wall and grouting (if any)
design)
1 month
• 2nd stage ‐ detailed arrangement & structural
Install vertical elements, grouting 2 months
2 months
details of lateral support system
details of lateral support system works (if any), submit as‐built Submission of permanent
records, consent for pumping test basement structures or alike
1 month
Consent for shoring works 2 months
Carry out pumping test, submit installation
report on success, consent for
excavation Consent for construction of
1 month
1 month permanent works
Carry out excavation and install 1 month
shoring
Construct Permanent Basement
Reaching final formation level Structures or Alike
61 62
Primary factors
• Location of the site – urban area might have stringent requirement due to the
consequence‐to‐life and consequence‐to‐economic.
• Ground and groundwater conditions in and surrounding the site
63 64
Secondary Factors
• Constructability ‐ local resources, common sizes or construction technique Fill
column cofferdam
• Construction time and economic considerations – time vs cost usually does not
Alluvium
co‐exist
• Short‐term vs long‐term retaining wall – if RC wall used do consider dual Core Sand Fill CDG
functions, aware of water‐proofness requirement of basement or alike
• Flexibility of the system – bottom‐up give more buffer to finalisation of slab
Alluvium
levels and column grids etc.
• Robustness – cantilever rigid wall vs flexible wall + strut ‐ Mat Foundation
16mP Weathered
D
Fault Zone Dipping
Rock
40‐500
Bedrock
2‐D 3‐D plus geological interpretation
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• GCO Publication No. 1/90
0
• Zoning for large site • CIRIA Report C580 (limit states design)
-5 • Usually adopt lower
conservative line –
-10 lower quartile
Elevation (mPD))
-15
-20
-25
-30
-35
-40
67 68
69 70
BM, SF, Prop force by Limit Equilibrium Apparent Pressure Diagrams for Computing
• Factor of safety on Pp =
Strut Loads in Multi-strutted Excavations
2.0 to determine toe‐in
requirement
Peck (1969)
Navfac, DM7
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Figure 29, GCO 1/90 (NAVFAC, 1982b)
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Example illustrating FREW staged Analysis Example illustrating FREW staged Analysis
15kPa 15kPa
75 76
Example illustrating FREW staged Analysis Example illustrating FREW staged Analysis
15kPa 15kPa
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15kPa 15
10
Allow creep
5
‐5
Water Pressure
Actual Pressures
Pressure Limits
‐10 ‐250 ‐125 0 125 250
Pressure [kPa]
STAGE 0 : Initial condition
79 80
10 10 229.21 kN/m
5 5
0 0
‐5 ‐5
Water Pressure Water Pressure
Actual Pressures Actual Pressures
Pressure Limits Pressure Limits
Displacements Displacements
‐10 ‐250 ‐125 0 125 250 ‐10 ‐250 ‐125 0 125 250
Pressure [kPa] Pressure [kPa]
STAGE 1 : dig to 8.5 STAGE 2 : prop at 9, dewater & dig to +1.5
81 82
94.21 kN/m 146.79 kN/m
10 10
5 5
27.60 kN/m 160.48 kN/m
0 0
‐5 ‐5
Water Pressure Water Pressure
Actual Pressures Actual Pressures
Pressure Limits Pressure Limits
Displacements Displacements
‐10 ‐250 ‐125 0 125 250 ‐10 ‐250 ‐125 0 125 250
Pressure [kPa] Pressure [kPa]
STAGE 3 : permanent slabs, remove temporary prop STAGE 4 : Relax wall & props
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94.21 kN/m 146.79 kN/m
10 10
5 5
27.60 kN/m 160.48 kN/m
0 0
‐5 ‐5
Bending Bending
Displacements Displacements
‐10 ‐25 ‐12.5 0 12.5 25 ‐10 ‐25 ‐12.5 0 12.5 25
Displacement [mm] Displacement [mm]
STAGE 3 (permanent slabs, remove temporary prop) STAGE 4 (Allow wall & slabs relaxation)
85 86
Ground movement and forces in wall
Able to analysis interaction of the
ELS works with external elements,
such as buildings on raft – usually 2‐
D
87 88
An effective seepage cut‐off shall be provided such that
• to avoid excessive groundwater drawdown outside the site which may affect
the groundwater regime of the surroundings, e.g. KCRC Lok Ma Chau Spurline
through wetland
• to prevent the adjacent structures from excessive settlement due to increase
in effective stress or loss of fine materials, e.g. most excavation sites in urban
area
Able to analysis 3‐D effect of and
excavation and interaction with external
elements, such as tunnel crossing which is
not a 2‐D problem
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91 92
CDV
Rock
94
Rule of thumb
• Total settlement usually limited to 25mm for buildings or alike. Ground
settlement may be relaxed to 50mm in some cases
• Differential settlement usually limited 1:500
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0.4
• Burland et al (1997)
0.35
n Ratio, / L (%)
0.3
0.25
L 0.2
3 reference points
3 reference points
Deflection
0.15
0.1
Differential settlement
Usually no building 0.05
damage 0
0.00 0.05 0.10 0.15 0.20 0.25 0.30
Horizontal Ground Strain, h (%)
Distortion
Category 0-1, Negligible - Very Slight
Category 1-2, Very Slight - Slight
Relative deflection Category 2-3, Slight - Moderate
/ L Category 3-4, Moderate - Severe
Predicted from ground movement assessment
97 98
99 100
Structural Designs
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SSelect member size with axial
l t b i ith i l
stiffness comply with design Select member size & steel grade
Select member section with bending Select member section with bending Check against ultimate
stiffness comply with design stiffness comply with design assumption, assumption, steel grade capacity (buckling
requirement, concrete grade steel grade strengths)
Check against ultimate Check ultimate capacity with
capacity with respect to respect to appropriate codes
appropriate codes (buckling (combined stress usually govern) Check required toe
Reinforcement design according to Check against ultimate capacity against
strengths) embedment
RC design code combined stress, buckling if applicable
following steel code Design for welds, dowels, bolts
103 104
Temporary
utility Pipe pile wall
support
Underpinning work for a
footbridge Underpinning work for
a Champion Tree
Pre‐fabricated steel traffic deck
Stablisation of adjacent
Temporary Deck for structures
mucking out
105 106
Points to Note in ELS Designs Constructability
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• Easy and fast construction
• Less risks
• Safer working
environment Large clear
spanned struts
• Could be more cost
effective
E.g. KCRC Tsuen Wan West Station
Unworkable sequence vs Opportunistic contractor
109 110
Things to Watch out during Design Optimization of ELS Design at Kowloon Bay
vert. 2m c/c
Temporary deck
Fill
MD
Temporary deck ALL
CDG/MDG
Which system would be more constructable ?
Original Design Optimized
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Cantilever stiff wall vs Strutted flexible wall
115 116
117 118
• Steel – low grade with bigger cross‐sectional area
1
• Reinforced concrete – thicker section
• Shorter effective length by moving support closer to the wall
Sheet Pile Wall
• Truss system for large sites
Pipe Pile Wall
Bored Pile Wall
Diaphragm Wall
0
0 1 2 3 4 5 6 7
EI/m (x106 KNm 2)
( h4) / EI
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• Apply a force at the strut against the wall prior to final connection
• Reduces the shear stress set up in the soil due to previous excavation
activities
• Removes slack from the support system
• Use of preloads in the struts reduces movements, although there are
diminishing returns at higher preloads
• However, very high preloads may, in fact, be counter
However very high preloads may in fact be counter‐productive
productive, since local
since local
outward movements at support levels can damage adjacent utilities Apply force through
jacking
Insert shim
plates
Release and
Remove the jack
121 122
Fill Fill
5. Adopting Circular Cofferdam
virtual span
Jet grouted
virtual span of raft prior to
Soft soil wall due to Soft soil excavation
little passive
resistance
Stiff soil Stiff soil
123 124
+4.4mPD ‐2mPD
+5.6mPD ‐5mPD
76m
+5.6mPD
+4.4mPD ‐1mPD
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‐3mPD
‐8mPD
‐17mPD
‐3mPD ‐9mPD
Day 68 ‐ Excavation reached ‐8.0mPD at deepest by mucking hoisting. First Ring Beam in progress
127 128 Day 111 ‐ 2nd Ring Beam completed. Excavation reached ‐17mPD at deepest
5
Actual 10
Predicted Movement
measured
15
20
Raft cap
25 location
depth (m)
‐21mPD 30
Excavation level
35
40
45
50
55
60
65
⇒ Rating will be project and site specific !
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End of Part I
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