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L5991

 L5991A

PRIMARY CONTROLLER WITH STANDBY

CURRENT-MODE CONTROL PWM


SWITCHING FREQUENCY UP TO 1MHz
MULTIPOWER BCD TECHNOLOGY
LOW START-UP CURRENT (< 120µA)
HIGH-CURRENT OUTPUT DRIVE SUITABLE
FOR POWER MOSFET (1A)
FULLY LATCHED PWM LOGIC WITH DOU-
BLE PULSE SUPPRESSION
PROGRAMMABLE DUTY CYCLE
100%AND 50% MAXIMUM DUTY CYCLE LIMIT DIP16 SO16
STANDBY FUNCTION
PROGRAMMABLE SOFT START ORDERING NUMBERS: L5991/L5991A (DIP16)
PRIMARY OVERCURRENT FAULT DETEC- L5991D/L5991AD (SO16)
TION WITH RE-START DELAY
PWM UVLO WITH HYSTERESIS line or DC-DC power supply applications using a
fixed frequency current mode control.
IN/OUT SYNCHRONIZATION Based on a standard current mode PWM control-
LATCHED DISABLE ler this device includes some features such as
INTERNAL 100ns LEADING EDGE BLANK- programmable soft start, IN/OUT synchronization,
ING OF CURRENT SENSE disable (to be used for over voltage protection and
PACKAGE: DIP16 AND SO16 for power management), precise maximum Duty
Cycle Control, 100ns leading edge blanking on
current sense, pulse by pulse current limit, over-
DESCRIPTION current protection with soft start intervention, and
This primary controller I.C., developed in BCD60II Standby function for oscillator frequency reduction
technology, has been designed to implement off when the converter is lightly loaded.
BLOCK DIAGRAM
SYNC DC-LIM VCC VREF
1 15 8 4
2 TIMING
RCT
25V Vref
+
3 +
DC -
T 15V/10V - PWM UVLO
14 - 9
DIS DIS VC
+
2.5V
13V 10
OUT
BLANKING S Q
R
PWM

OVER CURRENT VREF OK VREF


CLK 11
13 FAULT DIS PGND
ISEN +
SOFT-START 16
- STAND-BY ST-BY
1.2V
SS
7 + 2.5V
E/A 5
2R - VFB
1V R
12 6
SGND COMP D97IN725A

August 1999 1/23


L5991 - L5991A

ABSOLUTE MAXIMUM RATINGS


Symbol Parameter Value Unit
VCC Supply Voltage (ICC < 50mA) (*) selflimit V
IOUT Output Peak Pulse Current 1.5 A
Analog Inputs & Outputs (6,7) -0.3 to 8 V
Analog Inputs & Outputs (1,2,3,4,5,15,14, 13, 16) -0.3 to 6 V
Ptot Power Dissipation @ Tamb = 70°C (DIP16) 1 W
@ Tamb = 50°C (SO16) 0.83 W
Tj Junction Temperature, Operating Range -40 to 150 °C
Tstg Storage Temperature, Operating Range -55 to 150 °C
(*) maximum package power dissipation limits must be observed

PIN CONNECTION

SYNC 1 16 ST-BY
RCT 2 15 DC-LIM
DC 3 14 DIS
VREF 4 13 ISEN
VFB 5 12 SGND
COMP 6 11 PGND
SS 7 10 OUT
V CC 8 9 VC

THERMAL DATA
Symbol Parameter Value Unit
Rth j-amb Thermal Resistance Junction -Ambient (DIP16) 80 °C/W
Thermal Resistance Junction -Ambient (SO16) 120 °C/W
PIN FUNCTIONS
N. Name Function
1 SYNC Synchronization. A synchronization pulse terminates the PWM cycle and discharges Ct
2 RCT Oscillator pin for external CT, RA, RB components
3 DC Duty Cycle control
4 VREF 5.0V +/-1.5% reference voltage @ 25°C
5 VFB Error Amplifier Inverting input
6 COMP Error Amplifier Output
7 SS Soft start pin for external capacitor Css
8 VCC Supply for internal ”Signal” circuitry
9 VC Supply for Power section
10 OUT High current totem pole output
11 PGND Power ground
12 SGND Signal ground
13 ISEN Current sense
14 DIS Disable. It must never be left floating. TIE to SGND if not used.
15 DC-LIM Connecting this pin to Vref, DC is limited to 50%. If it is left floating or grounded no limitation is
imposed
16 ST-BY Standby. Connect a resistor to RCT. Connect to VREF or floating if not used.

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L5991 - L5991A

ELECTRICAL CHARACTERISTICS (VCC = 15V; Tj = 0 to 105°C; RT = 13.3kΩ (*) CT = 1nF;


unless otherwise specified.)
Symbol Parameter Test Condition Min. Typ. Max. Unit
REFERENCE SECTION
VREF Output Voltage Tj = 25°C; IO = 1mA 4.925 5.0 5.075 V
Line Regulation VCC = 12 to 20V; Tj = 25°C 2.0 10 mV
Load Regulation IO = 1 to 10mA; Tj = 25°C 2.0 10 mV
TS Temperature Stability 0.4 mV/°C
Total Variation Line, Load, Temperature 4.80 5.0 5.130 V
IOS Short Circuit Current Vref = 0V 30 150 mA
Power Down/UVLO VCC = 6V; Isink = 0.5mA 0.2 0.5 V
OSCILLATOR SECTION
Initial Accuracy pin 15 = Vref; Tj = 25°C 95 100 105 kHz
Vcomp = 4.5V
pin 15 = Vref; VCC = 12 to 20V 93 100 107 kHz
Vcomp = 4.5V
pin 15 = Vref; VCC = 12 to 20V 46.5 50 53.5 kHz
Vcomp = 2V
Duty Cycle pin 3 = 0,7V, pin 15 = VREF 0 %
pin 3 = 0.7V, pin 15 = OPEN 0 %
pin 3 = 3.2V, pin 15 = VREF 47 %
pin 3 = 3.2V, pin 15 = OPEN 93 %
Duty Cycle Accuracy pin 3 = 2.79V, pin 15 = OPEN 75 80 85 %
Oscillator Ramp Peak 2.8 3.0 3.2 V
Oscillator Ramp Valley 0.75 0.9 1.05 V
ERROR AMPLIFIER SECTION
Input Bias Current VFB to GND 0.2 3.0 µA
VI Input Voltage VCOMP = VFB 2.42 2.5 2.58 V
GOPL Open Loop Gain VCOMP = 2 to 4V 60 90 dB
SVR Supply Voltage Rejection VCC = 12 to 20V 85 dB
V OL Output Low Voltage Isink = 2mA 1.1 V
VOH Output High Voltage Isou rce = 0.5mA, VFB = 2.3V 5 6 V
IO Output Source Current VCOMP > 4V, V FB = 2.3V 0.5 1.3 2.5 mA
Output Sink Current VCOMP = 1.1V, V FB = 2.7V 2 6 mA
Unit Gain Bandwidth 1.7 4 MHz
SR Slew Rate 8 V/µs
PWM CURRENT SENSE SECTION
Ib Input Bias Current Isen = 0 3 15 µA
IS Maximum Input Signal VCOMP = 5V 0.92 1.0 1.08 V
Delay to Output 70 100 ns
Gain 2.85 3 3.15 V/V
Vt Fault Threshold Voltage 1.1 1.2 1.3 V
SOFT START SECTION
ISSC SS Charge Current Tj = 25°C 14 20 26 µA
ISSD SS Discharge Current VSS = 0.6V Tj = 25°C 5 10 15 µA
VSSSAT SS Saturation Voltage DC = 0% 0.6 V
VSSCLAMP SS Clamp Voltage 7 V
LEADING EDGE BLANKING
Internal Masking Time 100 ns
OUTPUT SECTION
V OL Output Low Voltage IO = 250mA 1.0 V
VOH Output High Voltage IO = 20mA; VCC = 12V 10 10.5 V
IO = 200mA; VCC = 12V 9 10 V
VOUT CLAMP Output Clamp Voltage IO = 5mA; VCC = 20V 13 V
Collector Leakage VCC = 20V VC = 24V 2 20 µA
(*) RT = RA//RB , RA = RB = 27kΩ, see Fig. 22.

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L5991 - L5991A

ELECTRICAL CHARACTERISTICS (continued.)


Symbol Parameter Test Condition Min. Typ. Max. Unit
OUTPUT SECTION
Fall Time C O = 1nF 20 60 ns
C O = 2.5nF 35 ns
Rise Time C O = 1nF 50 100 ns
C O = 2.5nF 70 ns
UVLO Saturation VCC = VC = 0 to VCCON 1.0 V
Isink = 10mA
SUPPLY SECTION
VCCON Startup voltage L5991 14 15 16 V
L5991A 7.8 8.4 9 V
VCCOFF Minimum Operating Voltage L5991 9 10 11 V
L5991A 7 7.6 8.2 V
Vhys UVLO Hysteresis L5991 4.5 5 V
L5991A 0.5 0.8 V
IS Start Up Current Before Turn-on at: 40 75 120 µA
VCC = VC = VCCON -0.5V
Iop Operating Current CT = 1nF, R T = 13.3kΩ, CO =1nF 9 13 mA
Iq Quiescent Current (After turn on), CT = 1nF, 7.0 10 mA
R T = 13.3kΩ, CO =0nF
VZ Zener Voltage I8 = 20mA 21 25 30 V
STANDBY FUNCTION
VREF-VST-BY IST-BY = 2mA 45 mV
VT1 Standby Threshold Vcomp Falling 2.5 V
Vcomp Rising 4.0 V
SYNCHRONIZATION SECTION
Master Operation
V1 Clock Amplitude ISOURCE = 0.8mA 4 V
I1 Clock Source Current Vclock = 3.5V 3 7 mA
Slave Operation
V1 Sync Pulse Low Level 1 V
High Level 3.5 V
I1 Sync Pulse Current VSYNC = 3.5V 0.5 mA
OVER CURRENT PROTECTION
Vt Fault Threshold Voltage 1.1 1.2 1.3 V
DISABLE SECTION
Shutdown threshold 2.4 2.5 2.6 V
ISH Shutdown Current VCC = 15V 330 µA

Figure 1. L5991 - Quiescent current vs. input Figure 2. L5991 - Quiescent current vs. input
voltage. voltage (after disable).
(X = 7.6V and Y= 8.4V for L5991A) (X = 7.6V and Y= 8.4V for L5991A)
Iq [m A ]
30 Iq [µ A ]
350
20 V 1 4 = 0, P in 2 = ope n
T j = 2 5 °C 300
8
250
6
200
4
150
0 .2 V 14 = Vref
100 T j = 2 5 °C
0 .1 5
Y
0 .1 50 X
X Y
0 .0 5
0
0 0 4 8 12 16 20 24
0 4 8 12 16 20 24 28
V cc [V ]
V c c [V ]

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L5991 - L5991A

Figure 3. Quiescent current vs. input voltage. Figure 4. Quiescent current vs. input voltage
and switching frequency.
Iq [m A ] Iq [mA]
9 .0 36

V 1 4 = 0 , V 5 = V re f
R t = 4 .5 K o h m ,T j = 2 5 °C
30 C o = 1 n F, T j = 2 5 °C
8 .5 DC = 0%
1M hz
24
5 00K hz 1M Hz
300K hz
8 .0 18
100K hz 500KHz

12 3 00 K Hz
7 .5
1 0 0K Hz
6

7 .0 0
8 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22
V c c [V ] V cc [ V ]

Figure 5. Quiescent current vs. input voltage Figure 6. Reference voltage vs. load current.
and switching frequency.
Iq [mA] Vref [V]
36
Co= 1nF, Tj = 25°C 5.1
30
DC = 100%
Vcc=15V
5.05
1MHz
24 Tj = 25°C

18 500KHz 5
300KHz
12
100KHz 4.95

6
4.9
0 0 5 10 15 20 25
8 10 12 14 16 18 20 22
Iref [mA]
Vcc [V]

Figure 7. Vref vs. junction temperature. Figure 8. Vref vs. junction temperature.

Vref [V]) Vref [V]


5.1 5.1

Vcc = 15V
Vcc = 15V
5.05 5.05
Iref= 20mA
Iref = 1mA

5 5

4.95 4.95

4.9 4.9
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Tj (°C) Tj (°C)
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L5991 - L5991A

Figure 9. Vref SVRR vs. switching frequency. Figure 10. Output saturation.

SVRR (dB) Vsat = V [V]


10

16

120 Vcc=15V Vcc = Vc = 15V


Vp-p=1V
14 Tj = 25°C

80
12

10
40
8

0 6
1 10 100 1000 10000 0 0.2 0.4 0.6 0.8 1 1.2
fsw (Hz) Isource [A]

Figure 11. Output saturation. Figure 12. UVLO Saturation

V sat = V10 [V] Ipin10 [mA]


2.5
50

2 Vcc < Vccon


Vcc = Vc = 15V 40
T j = 25°C beforeturn-on
1.5 30

1 20

0.5 10

0 0
0 0.2 0.4 0.6 0.8 1 1.2 0 200 400 600 800 1,000 1,200 1,400
Isink [A ] Vpin10 [mV]

Figure 13. Timingresistor vs.switchingfrequency. Figure 14. Switching frequency vs. tempera-
ture.
fsw (KHz) fsw (KHz)
5000 320
Vcc = 15V, V15 =0V
2000 R t= 4.5Kohm, C t = 1nF
Tj = 25°C
1000 310 Vcc = 15V, V15=Vref
500
100pF
200 300
220pF
100
470pF
50 290
2.2nF 1 nF
5 .6nF
20
10 280
10 20 30 40 -50 -25 0 25 50 75 100 125 150

Rt (kohm) Tj (°C)

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L5991 - L5991A

Figure 15. Switching frequency vs. temperature. Figure 16. Dead time vs Ct.

fsw (KHz) Dead time [ns]


320
1,500 Rt =4.5Kohm
Rt= 4.5Kohm, Ct = 1nF
310 V15 = 0V
Vcc = 15V, V15= 0 1,200

300 900
V15 = Vref
600
290
300

280
-50 -25 0 25 50 75 100 125 150
2 4 6 8 10
Tj (°C) Timing capacitor Ct [nF]

Figure 17. Maximum Duty Cycle vs Vpin3. Figure18.Delayto outputvs junctiontemperature.

DC Control Voltage Vpin3 [V] Delay to output (ns)


3.5
42
V15 = Vref V15 = 0V
3 40

38
2.5
36

2 34
Rt = 4.5Kohm,
32 PIN10 = OPEN
1.5 Ct = 1nF
1V pulse
30 on PIN13

1 28
-50 -25 0 25 50 75 100 125 150
0 10 20 30 40 50 60 70 80 90 100
Tj (°C)
Duty Cycle [%]

Figure 19. E/A frequency response.

G [dB] Phase
140

150
120

100 100

80
50
60

0 40

20
0.01 0.1 1 10 100 1000 10000 100000
f (KHz)

7/23
L5991 - L5991A

STANDBY FUNCTION Figure 20. Standby dynamic operation.


The standby function, optimized for flyback topol- Pin
ogy, automatically detects a light load condition
for the converter and decreases the oscillator fre-
quency on that occurrence. The normal oscillation
frequency is automatically resumed when the out- fos c
put load builds up and exceeds a defined thresh- Normal operation
old.
This function allows to minimize power losses re- PNO
lated to switching frequency, which represent the fSB
majority of losses in a lightly loaded flyback, with-
out giving up the advantages of a higher switching
frequency at heavy load. PSB Stand-by

This is accomplished by monitoring the output of


the Error Amplifier (VCOMP) that depends linearly 1 2 VT1 3 VT2 4
on the peak primary current, except for an offset.
VCOMP
If the the peak primary current decreases (as a re-
sult of a decrease of the power demanded by the matically the master.
load) and VCOMP falls below a fixed threshold During the ramp-up of the oscillator the pin is
(VT1), the oscillator frequency will be set to a pulled low by a 600µA internal sink current gener-
lower value (fSB). When the peak primary current ator. During the falling edge, that is when the
increases and VCOMP exceeds a second threshold pulse is released, the 600µA pull-down is discon-
(VT2) the oscillator frequency is set to the normal nected. The pin becomes a generator whose
value (fosc). An appropriate hysteresis (VT2-VT1) source capability is typically 7mA (with a voltage
prevents undesired frequency change when still higher than 3.5V).
power is such that VCOMP moves close to the
threshold. This operation is shown in fig. 20. In fig. 21, some practical examples of synchroniz-
ing the L5991 are given.
Both the normal and the standby frequency are Since the device automatically diminishes its op-
externally programmable. VT1 and VT2 are inter- erating frequency under light load conditions, it is
nally fixed but it is possible to adjust the thresh- reasonable to suppose that synchronization will
olds in terms of input power level. refer to normal operation and not to standby.

APPLICATION INFORMATION Pin 2. RCT (Oscillator). Two resistors (RA and RB)
Detailed Pin Function Description and one capacitor (CT), connected as shown in
fig. 22, allow to set separately the operating fre-
Pin 1. SYNC (In/Out Synchronization). This func- quency of the oscillator in normal operation (fosc)
tion allows the IC’s oscillator either to synchronize and in standby mode (fSB).
other controllers (master) or to be synchronized to CT is charged from Vref through RA and RB in nor-
an external frequency (slave). mal operation (STANDBY = HIGH), through RA
As a master, the pin delivers positive pulses dur- only in standby ( STANDBY = LOW). See pin 16
ing the falling edge of the oscillator (see pin 2). In description to see how the STANDBY signal is gen-
slave operation the circuit is edge triggered. Refer erated.
to fig. 22 to see how it works. When several IC
work in parallel no master-slave designation is When the voltage on CT reaches 3V, the capaci-
needed because the fastest one becomes auto- tor is quickly internally discharged. As the voltage
has dropped to 1V it starts being charged again.
Figure 21. Synchronizing the L5991.

RB RA

SYNC ST-BY SYNC ST-BY VREF


1 16 1 L4981A 16 RB 4 L4981A
(MASTER) L5991 RCT SYNC
L5991 VREF L5991 SYNC VREF 2 L5991 1 (SLAVE)
4 16 1 (SLAVE) 4 (MASTER) SYNC
2 RA 2 17 18 2 16 16 17 18
RA
RCT RCT RCT RB ST-BY

CT ROSC COSC CT CT ROSC COSC

(a) (b) D97IN728A (c)

8/23
L5991 - L5991A

Figure 22. Oscillator and synchronization internal schematic.


SYNC
1
VREF 4

R1
D
Q
CLAMP R
600µA
RA R3 R2
+
RCT 2 CLK
-
D1
RB

CT 50Ω
ST-BY 16

STANDBY D97IN729A

The oscillation frequency can be established with from fig. 13 or resulting from (1) and (2).
the aid of the diagrams of fig. 13, where RT will be To prevent the oscillator frequency from switching
intended as the parallel of RA and RB in normal back and forth from fosc to fSB, the ratio fosc / fSB
operation and RT = RA in standby, or considering must not exceed 5.5.
the following approximate relationships: If during normal operation the IC is to be synchro-
nized to an external oscillator, RA, RB and CT
1 should be selected for a fosc lower than the master
fosc ≅ (1),
CT ⋅ (0.693 ⋅ (RA // RB) + KT frequency in any condition (typically, 10-20% ),
depending also on the tolerance of the parts.
which gives the normal operating frequency, and:
Pin 3. DC (Duty Cycle Control). By biasing this
1 pin with a voltage between 1 and 3 V it is possible
fSB ≅ (2),
CT ⋅ (0.693 ⋅ RA + KT) to set the maximum duty cycle between 0 and the
upper extreme Dx (see pin 15).
which gives the standby frequency, that is the one If Dmax is the desired maximum duty cycle, the
the converter will operate at when lightly loaded. voltage V3 to be applied to pin 3 is:
In the above expressions, RA // RB means:
V3 = 5 - 2(2-Dmax) (5)
RA ⋅ RB
RA//RB = ,
RA + RB
while KT is defined as: Dmax is determined by internal comparison be-
tween V3 and the oscillator ramp (see fig. 23),
90 V15 = VREF thus in case the device is synchronized to an ex-
KT =  (3), ternal frequency fext (and therefore the oscillator
160 V15 = GND/OPEN amplitude is reduced), (5) changes into:

and is related to the duration of the falling-edge of  Dmax 


V3 = 5 − 4 ⋅ exp  −  (6)
 RT ⋅ CT ⋅ fext
the sawtooth:
Td ≈ 30 ⋅ 10−9 + KT ⋅ CT (4).
A voltage below 1V will inhibit the driver output
Td is also the duration of the sync pulses deliv- stage. This could be used for a not-latched device
ered at pin 1 and defines the upper extreme of the disable, for example in case of overvoltage pro-
duty cycle range, Dx (see pin 15 for DX definition tection (see application ideas).
and calculation) since the output is held low dur- If no limitation on the maximum duty cycle is re-
ing the falling edge. quired (i.e. DMAX = DX), the pin has to be left float-
In case V15 is connected to VREF, however, the ing. An internal pull-up (see fig. 23) holds the volt-
switching frequency will be a half the values taken age above 3V. Should the pin pick up noise (e.g.
9/23
L5991 - L5991A

during ESD tests), it can be connected to VREF duce the oscillator frequency when the converter
through a 4.7kΩ resistor. is lightly loaded (standby).
Figure 23. Duty cycle control. Pin 7. SS (Soft-Start). At device start-up, a ca-
pacitor (Css) connected between this pin and
SGND (pin 12) is charged by an internal current
generator, ISSC, up to about 7V. During this
ramp, the E/A output is clamped by the voltage
VREF 4 across Css itself and allowed to rise linearly, start-
ing from zero, up to the steady-state value im-
R1 3µA posed by the control loop. The maximum time in-
DC 3 23K terval during which the E/A is clamped, referred to
as soft-start time, is approximately:
RA R2
28K
3 ⋅ Rsense ⋅ IQpk
ST-BY
Tss ≅ ⋅ Css (7)
16 ISSC
RB + TO PWM LOGIC
RCT 2
-
where Rsense is the current sense resistor (see pin
13) and IQpk is the switch peak current (flowing
CT through Rsense), which depends on the output
D97IN727A load. Usually, CSS is selected for a TSS in the or-
der of milliseconds.
Pin 4. VREF (Reference Voltage). The device is As mentioned before, the soft-start intervenes
provided with an accurate voltage reference also in case of severe overload or short circuit on
(5V±1.5%) able to deliver some mA to an external the output. Referring to fig. 24, pulse-by-pulse
circuit. current limitation is somehow effective as long as
A small film capacitor (0.1 µF typ.), connected
between this pin and SGND, is recommended to Figure 24. Regulation characteristic and re-
ensure the stability of the generator and to prevent lated quantities.
noise from affecting thereference.
Before device turn-on, this pin has a sink current ca- VOUT
A
IQpk
pability of 0.5mA. D.C.M. C.C.M.
1-2 ·IQpk
IQpk(max)
Pin 5. VFB (Error Amplifier Inverting Input). The
C
feedback signal is applied to this pin and is com- B
pared to the E/A internal reference (2.5V). The TON
E/A output generates the control voltage which D
fixes the duty cycle.
TON(min)
The E/A features high gain-bandwidth product,
which allows to broaden the bandwidth of the D97IN495 ISHORT IOUT(max) IOUT
overall control loop, high slew-rate and current ca-
pability, which improves its large signal behavior.
Usually the compensation network, which stabi- the ON-time of the power switch can be reduced
lizes the overall control loop, is connected be- (from A to B). After the minimum ON-time is
tween this pin and COMP (pin 6). reached (from B onwards) the current is out of
control.
To prevent this risk, a comparator trips an over-
Pin 6. COMP (Error Amplifier Output). Usually, current handling procedure, named ’hiccup’ mode
this pin is used for frequency compensation and operation, when a voltage above 1.2V (point C) is
the relevant network is connected between this detected on current sense input (ISEN, pin 13).
pin and VFB (pin 5). Compensation networks to- Basically, the IC is turned off and then soft-started
wards ground are not possible since the L5991 as long as the fault condition is detected. As a re-
E/A is a voltage mode amplifier (low output im- sult, the operating point is moved abruptly to D,
pedance). See application ideas for some exam- creating a foldback effect. Fig. 25 illustrates the
ple of compensation techniques. operation.
It is worth mentioning that the calculation of the
part values of the compensation network must The oscillation frequency appearing on the soft-
take the standby frequency operation into ac- start capacitor in case of permanent fault, referred
count. In particular, this means that the open-loop to as ’hiccup” period, is approximately given by:
crossover frequency must not exceed fSB/4 ÷
fSB/5.  1 1 
Thic ≅ 4.5 ⋅  + ⋅ Css (8)
The voltage on pin 6 is monitored in order to re-
ISSC ISSD 
10/23
L5991 - L5991A

Since the system tries restarting each hiccup cy- MOS. At turn-on the gate resistance is Rg + Rg’, at
cle, there is not any latchoff risk. turn-off is Rg only.
”Hiccup” keeps the system in control in case of
short circuits but does not eliminate power com- Figure 26. Turn-on and turn-off speeds adjust-
ponents overstress during pulse-by-pulse limita- ment.
tion (from A to C). Other external protection cir- Rg’
cuits are needed if a better control of overloads is
required.
VCC VC Rg(ON)=Rg+Rg’
Rg(OFF)=Rg
8 9
Pin 8. VCC (Controller Supply). This pin supplies
the signal part of the IC. The device is enabled as 13V
10
VCC voltage exceeds the start threshold and DRIVE &
CONTROL OUT
works as long as the voltage is above the UVLO Rg

threshold. Otherwise the device is shut down and


the current consumption is extremely low L5991 11
(<150µA). This is particularly useful for reducing D97IN726 PGND
the consumption of the start-up circuit (in the sim-
plest case, just one resistor), which is one of the
most significant contributions to power losses in
standby. Pin 10. OUT (Driver Output). This pin is the out-
put of the driver stage of the external power
An internal Zener limits the voltage on VCC to switch. Usually, this will be a PowerMOS, al-
25V. The IC current consumption increases con- though the driver is powerful enough to drive
siderably if this limit is exceeded. BJT’s (1.6A source, 2A sink, peak).
A small film capacitor between this pin and SGND The driver is made up of a totem pole with a high-
(pin 12), placed as close as possible to the IC, is side NPN Darlington and a low-side VDMOS, thus
recommended to filter high frequency noise. there is no need of an external diode clamp to
prevent voltage from going below ground. An in-
Pin 9. VC (Supply of the Power Stage). It supplies ternal clamp limits the voltage delivered to the
the driver of the external switch and therefore ab- gate at 13V. Thus it is possible to supply the
sorbs a pulsed current. Thus it is recommended to driver (Pin 9) with higher voltages without any risk
place a buffer capacitor (towards PGND, pin 11, of damage for the gate oxide of the external MOS.
as close as possible to the IC) able to sustain The clamp does not cause any additional in-
these current pulses and in order to avoid them crease of power dissipation inside the chip since
inducing disturbances. the current peak of the gate charge occurs when
the gate voltage is few volts and the clamp is not
This pin can be connected to the buffer capacitor active. Besides, no current flows when the gate
directly or through a resistor, as shown in fig. 26, voltage is 13V, steady state.
to control separately the turn-on and turn-off
speed of the external switch, typically a Power- Under UVLO conditions an internal circuit (shown
Figure 25. Hiccup mode operation.

IOUT
SHORT

ISEN

FAULT

SS
5V 7V

0.5V
time
Thic D98IN986

11/23
L5991 - L5991A

in fig.27) holds the pin low in order to ensure that Pin 13. ISEN (Current Sense). This pin is to be
the external MOS cannot be turned on acciden- connected to the ”hot” lead of the current sense
tally. The peculiarity of this circuit is its ability to resistor Rsense (being the other one grounded), to
mantain the same sink capability (typically, 20mA get a voltage ramp which is an image of the cur-
@ 1V) from VCC = 0V up to the start-up threshold. rent of the switch (IQ). When this voltage is equal
When the threshold is exceeded and the L5991 to:
starts operating, V REFOK is pulled high (refer to fig.
27) and the circuit is disabled.
It is then possible to omit the ”bleeder” resistor VCOMP − 1.4
V13pk = IQpk ⋅ Rsense = (9)
(connected between the gate and the source of 3
the MOS) ordinarily used to prevent undesired
switching-on of the external MOS because of
some leakage current. the conduction of the switch is terminated.
To increase the noise immunity, a ”Leading Edge
Figure 27. Pull-Down of the output in UVLO. Blanking” of about 100ns is internally realized as
shown in fig. 28. Because of that, the smoothing
RC filter between this pin and Rsense could be re-
moved or, at least, considerably reduced.
OUT
10

Pin 14. DIS (Device Disable). When the voltage


VREFOK
on pin 14 rises above 2.5V the IC is shut down
and it is necessary to pull VCC (IC supply voltage,
pin 8) below the UVLO threshold to allow the de-
vice to restart.
12 The pin can be driven by an external logic signal
SGND
in case of power management, as shown in fig.
D97IN538 29. It is also possible to realize an overvoltage
protection, as shown in the section ” Application
Ideas”.If used, bypass this pin to ground with a fil-
Pin 11. PGND (Power Ground). The current loop ter capacitor to avoid spurious activation due to
during the discharge of the gate of the external noise spikes. If not, it must be connected to
MOS is closed through this pin. This loop should SGND.
be as short as possible to reduce EMI and run
separately from signal currents return. Pin 15. DC-LIM (Maximum Duty Cycle Limit). The
upper extreme, Dx, of the duty cycle range de-
Pin 12. SGND (Signal Ground). This ground refer- pends on the voltage applied to this pin. Approxi-
ences the control circuitry of the IC, so all the mately,
ground connections of the external parts related
to control functions must lead to this pin. In laying RT
out the PCB, care must be taken in preventing Dx ≅ (10)
switched high currents from flowing through the RT + 230
SGND path.
if DC-LIM is grounded or left floating. Instead,

Figure 28. Internal LEB.

2V
I

3V +
0 -

CLK
PWM
13 COMPARATOR
ISEN + TO PWM
LOGIC
FROM E/A -

+ TO FAULT
LOGIC
1.2V - OVERCURRENT
COMPARATOR D97IN503

12/23
L5991 - L5991A

Figure 29. Disable (Latched). and the output switching frequency will be halved
with respect to the oscillator one because an in-
ternal T flip-flop (see block diagram) is activated.
Fig. 30 shows the operation.
DISABLE
SIGNAL The half duty cycle option speeds up the dis-
charge of the timing capacitor CT (in order to get
duty cycles as close to 50% as possible) so the
DIS 14 oscillator frequency - with the same timing compo-
+ D
Q
DISABLE nents will be slightly higher.
- R
C
2.5V Pin 16. S-BY (Standby Function). The resistor RB,
UVLO D97IN502
along with RA, sets the operating frequency of the
oscillator in normal operation (fosc). In fact, as long
as the STANDBY signal is high, the pin is inter-
connecting DC-LIM to VREF (half duty cycle op- nally connected to the reference voltage VREF by
tion), Dx will be set approximately at: a N-channel FET (see fig. 31), so the timing ca-
pacitor CT is charged through RA and RB. When
RT the STANDBY signal goes low the N-channel FET
Dx ≅ (11) is turned off and the pin becomes floating. RB is
2 ⋅ RT + 260
Figure 30. Half duty cycle option.
td
V15=GND
V5=V13=GND
V2 tc
DX =
tc + td

V10
tc
td
V15=VREF
V5=V13=GND
V2
tc
DX =
2 ·tc + td

V10
tc

D97IN498

Figure 31. Standby function internal schematic and operation.

COMP ISEN
6 13
+
2R - R DRIVER OUT

STANDBY
10V 4
5
FB - + VREF
STANDBY
+ - HIGH
2.5
2.5/4 ST-BY
LEVEL SHIFT
16
STANDBY BLOCK
LOW
RB RA VT1 V T2 VCOMP
2.5V 4V
2
RCT
CT
D97IN752B

13/23
L5991 - L5991A

now disconnected and CT is charged through RA Layout hints


only. In this way the oscillator frequency (fSB) will
be lower. Refer to pin 2 description to see how to Generally speaking a proper circuitboard layout is
calculate the timing components. vital for correct operation but is not an easy task.
Careful component placing, correct traces routing,
Typical values for VT1 and VT2 are 2.5 V and 4V appropriate traces widths and, in case of high
respectively. This 1.5V hysteresis is enough to voltages, compliance with isolation distances are
prevent undesired frequency change up to a 5.5 the major issues. The L5991 eases this task by
to 1 fosc/ fSB ratio. putting two pins at disposal for separate current
The value of VT1 is such that in a discontinuous returns of bias (SGND) and switch drive currents
flyback the standby frequency is activated when (PGND) The matter is complex and only few im-
the input power is about 13% of the maximum. If portant points will be here reminded.
necessary, it is possible to decrease the power 1) All current returns (signal ground, power
threshold below 13% by adding a DC offset (Vo) ground, shielding, etc.) should be routed sepa-
on the current sense pin (13, ISEN). This will also rately and should be connected only at a single
allow a frequency change greater than 5.5 to 1. ground point.
The following equations,useful for design, apply: 2) Noise coupling can be reduced by minimizing
2 the area circumscribed by current loops. This
1  0.367 − Vo  applies particularly to loops where high pulsed
PinSB = ⋅ LP ⋅ ƒ osc ⋅   (12), currents flow.
2  Rsense 
3) For high current paths, the traces should be
doubled on the other side of the PCB whenever
2 possible: this will reduce both the resistance
1  0.867 − Vo 
PinNO = ⋅ LP ⋅ ƒ SB ⋅   (13), and the inductance of the wiring.
2  Rsense  4) Magnetic field radiation (and stray inductance)
2
can be reduced by keeping all traces carrying
ƒ osc  0.867 − Vo  switched currents as short as possible.
< (14),
ƒ SB  0.367 − Vo 5) In general, traces carrying signal currents
should run far from traces carrying pulsed cur-
rents or with quickly swinging voltages. From
where PinSB is the input power below which the this viewpoint, particular care should be taken
L5991 recognizes a light load and switches the of the high impedance points (current sense in-
oscillator frequency from ƒ osc to fSB, PinNO is the put, feedback input, ...). It could be a good idea
input power above which the L5991 switches to route signal traces on one PCB side and
back from ƒ SB to ƒ osc and Lp the primary induc- power traces on the other side.
tance of the flyback transformer.
6) Provide adequate filtering of some crucial
Connect to Vref or leave open this pin when points of the circuit, such as voltage references,
stand-by function is not used. IC’s supply pins, etc.

14/23
Figure 32. Typical application circuit for computer monitors (90W).
Here follows a series of ideas/suggestions aimed at
APPLICATION IDEAS
C11 4700pF 4KV C12

F01 AC 250V T3.15A


BD01 R19 4.7M R20 4.7M
LF01
R01 3.3 1 18 D52 BYT13-800
88 to 270 C01 C02 180V
VAC 0.1µF 0.1µF 65W
C03 220µF R16 R18 C10
400V 750K 47K 10nF 17 D53 BYT11-600
3W 100V 80V
16 C52
C54 C62 10W
D05 100µF
D06 R17 220µF 100V 100µF 100V
1N4937 250V
1N4148 750K GND
3 15
R03 47K R04 47K D04 1N4148 7 14 D54 BYW100-100
6.3V
R07 47 C55 5W
C11 2.2nF 1000µF
R12 330K 16V

R13 47K R06 27 8 13


12 D55 BYW100-100
C07 1µF C04 47µF +15V
16 14 9 5W
4 8 C56
470µF 25V
R5
C06 R08 22 Q01 C57

application problems of L5991 based supplies.


either improving performance or solving common
12K 11
10 STP6 470µF 25V
2
NA60FI -15V
6800pF 10 D56 BYW100-100 5W
R9 R11 1K R52
24K L5991 13 47
C05
16 100pF
12 R10 R54 R53 C58
0.22 1K 4.7K 47µF 25V
7 11
C09 8.2nF R21 100
6 4N35
5 VR51
C08 100K C59
3.3nF 0.01µF

R55 R56
C61 300K 4.3K
0.056µF
Q51

L5991 - L5991A
VAC(V) 88 110 220 270 TL431
Pin(W) 2.95 3.10 3.90 4.40 R58
4.7K
Pout(W) 2
D97IN730A
15/23
16/23

Figure 33. Typical application circuit for inkjet printers (40W).

L5991 - L5991A
4700pF 4KV 4700pF 4KV

F01 AC 250V T1A


BD01
LF01 4.7M 4.7M
2.2 BYW100-200
85 TO C01 C02 28V / 0.7A
265 Vac 0.1µF 0.1 µF 2 x 330µF
100µF BZW06-154 N2
10K 35V
400V BYW98-100
1.1M N1 12V / 1.5A
N3 2 x 470µF
1N4937
16V
GND
1.1M STK2N50 BAT46 BYW100-50
5V / 0.5A
BC337
22V
4.7K 33K Naux N4 470µF
47K 16V
22

5.6K
100nF 33µF/25V
4 15 14 9 8
5.6K
22K 3 22
10 STP4NA60
2

3.3nF 16 1K
L5991 13
5.6K 0.47
1 470pF 1/2 W
12
220 1K
11
7 470
6 4N35
330nF 5

470pF

3.9K 5.1K 270K


0.022 µF

VAC(V) 85 110 220 265 TL431

Pin(W) 0.90 0.93 1.14 1.57 2.7K


Pout(W) 0.55 D97IN618
L5991 - L5991A

Figure 34. Standby thresholds adjustment.

SGND L5991 10
12
4 13
VREF ISEN R

RA
RSENSE

OPTIONAL
D97IN751A

Figure 35. Isolated MOSFET Drive & Current Transformer Sensing in 2-switch Topologies.

VIN
ISOLATION
BOUNDARY
VC
9

10 OUT

L5991
ISEN
13

12 11
PGND SGND
D97IN761

Figure 36. Low consumption start-up.

VIN

2.2MΩ 33KΩ

STD1NB50-1
T
VCC
VREF 8 SELF-SUPPLY
20V 4 WINDING
47KΩ L5991
12 11

D97IN762B

Figure 37. Bipolar transistor driver.


VIN

VCC VC

8 9

10 OUT

ISEN
13
L5991 11
PGND
D97IN763

17/23
L5991 - L5991A

Figure 38. Typical E/A compensation networks.

+
From VO 2.5V
1.3mA
Ri + 2R
VFB 5
-
EA
Rd Cf Rf R

COMP 6 12
SGND
Error Amp compensation circuit for stabilizing any current-mode topology except
for boost and flyback converters operating with continuous inductor current.

+
From VO 2.5V
1.3mA
RP + 2R
Ri VFB 5
-
EA
CP Rd Cf Rf R

COMP 6 12
SGND D97IN507

Error Amp compensation circuit for stabilizing current-mode boost and flyback
topologies operating with continuous inductor current.

Figure 39. Feedback with optocoupler.

VOUT

COMP
6

L5991

5 TL431
VFB
D97IN759

Figure 40. Slope compensation techniques.

ST-BY
ST-BY 16
16 V REF OUT
VREF 4 10
4
RB RA R
RB RA
RCT
RCT 2
2
CT CSLOPE
CT
I RSLOPE L5991 I L5991 L5991
RSLOPE RSLOPE
ISEN ISEN ISEN
13 13 13
12 12 12
RSENSE SGND RSENSE SGND SGND RSENSE

OPTIONAL OPTIONAL OPTIONAL


D97IN760A

18/23
L5991 - L5991A

Figure 41. Protection against overvoltage/feedback disconnection (latched)

RSTART RSTART

VCC VCC
VZ
8 8
DIS DIS
14 L5991 14 L5991
12 11 2.2K 12 11

SGND PGND SGND PGND

D97IN754 D98IN905

Figure 42 Protection against overvoltage/feed- Figure 43. Device shutdown on overcurrent


back disconnection (not latched)
2.5 R2
Ipk max ≅ • 1-
VREF R SENSE R1
RSTART 4
R1 Ipk
I
DIS
VCC 14
VREF
4 8 L5991 R2

DC L5991 ISEN
3 13
11 12
RSENSE
12 11 PGND SGND

OPTIONAL
D97IN755A D97IN756A

Figure 44. Constant power in pulse-by-pulse current limitation (flyback discontinuous)

VIN
80 ÷ 400VDC Lp

RFF

6 R·Lp
OUT RFF = 6·10
RSENSE
10
L5991
ISEN
13
11 12 R
RSENSE
PGND SGND

D97IN757

Figure 45. Voltage mode operation.

DC
3
10K
L5991
6
COMP 12 13
SGND ISEN
D97IN758A

19/23

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