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14(3):450-468
Copyright © Faculty of Engineering, University of Maiduguri, Maiduguri, Nigeria.
Print ISSN: 1596-2490, Electronic ISSN: 2545-5818, www.azojete.com.ng
1. Introduction
The neem (Azidirachtaindica) tree is popularly known as dongoyaro in the Northern part of
Nigeria where it grows in abundance. All parts of the tree have been reported to be very useful
(Adewoye and Ogunleye, 2012). They also reported that the most famous product of the tree is the
oil obtained from the seed kernel. Neem seed kernel is a component of the neem fruit which has
high concentration of oil (Ikasari and Indraswati, 2008), Ahmed and Grainge (1985) reported that
neem seed contains 35 – 45% oil. The quality of the oil differs according to the method of
processing.
Oil extraction is the process of expelling oil from oil bearing agricultural seeds and there are
different methods employed in the extraction process. These include the traditional method,
supercritical fluid extraction method, mechanical method and the solvent extraction process
(contact equilibrium process) or a combination of mechanical and solvent extraction processes
(Oyinlola and Adekoya, 2004). Oil extraction by mechanical pressing is simpler, safer and
contains fewer steps, compared to oil extraction by solvent (Oyinlola and Adekoya, 2004).
Mechanical expression of oil involves the application of pressure (using hydraulic or screw
presses) to force oil out of the oil bearing material.
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Heat treatment of oil seeds has been observed to rupture the oil bearing cells of the seed, coagulate
the protein in the meal, adjust the moisture level of the meal to optimum level for oil expression,
lower the viscosity and increase the fluidity of the oil to be expelled, thereby facilitating oil
expression from the material (Adeeko and Ajibola, 1990). Effect of different processing factors on
yield and quality of oil from some oil bearing seeds have also been investigated by various authors.
These include groundnut (Adeeko and Ajibola, 1990); olive (Torres and Maestri, 2006); sesame
seed (Akinoso et al., 2006a), palm kernel (Akinoso, 2006); soyabean (Tunde-Akintunde et al.,
2001); conophor nut (Fasina and Ajibola, 1989), castor seed (Shridhar et al., 2010), and neem seed
(Adewoye and Ogunleye, 2012). Adewoye and Ogunleye (2012) used the response surface
methodology to optimize oil extraction from neem seed.
Neem oil is used as a base for variety of organic cosmetics including soaps, shampoos, hand and
body lotions and creams (Rajev, 2009). It is also used as an organic bio-pesticide repellant against
insects such as meal worms and aphids (Rajev, 2009). Abdullahi (2004) reported thatneem oil is
used for treating many skin diseases such as eczema, psoriasis (skin disease) and skin allergies.
Modelling reduces number of experiments; thereby reducing time and expenses and providing
process optimization, predictive capability, improved process automation and control possibilities
(Sablani et al. 2006) (The yield of the oil obtained by mechanical expression are affected by
various operating conditions such as heating temperature, heating time, moisture content, applied
pressure, particle size and pressing time (Khan and Hanna, 1983). According to Bamgboye and
Adejumo (2011), for maximum oil yield and least residual oil in cake, it is very important to
control these conditions during the extraction process. Thus, for efficient mechanical expression, a
careful establishment of optimum processing conditions is necessary) The intention of this study
therefore is to determine the effect of moisture content, temperature of heating, duration of heating
and pressure on the yield of neem seed kernel oil expressed using an oil expeller and to develop
model equations to optimise oil expression from neem seed kernels.
2.0 Materials and Methods
2.1 Materials
Mature and healthy neem seeds used for the experiments were obtained from Katsina Zonal Forest
Office, Ministry of Agriculture and Natural Resources, Katsina, Katsina State, Nigeria. A neem
seed roaster which uses steam as a source of heat energy was used in heating the neem seeds prior
to oil expression. NCRI, Badeggi developed oil expeller was used in carrying out oil expression.
The expeller capacity ranged from 15 – 20 kg/h and was powered by a 7.5 kW, 3 phase electric
motor with in-built reduction gear. It was run at 75 rpm.
2.2 Methods
The following procedures were used in carrying out the experiments.
2.2.1 Material Preparation
The seeds still within their endocarp were sun-dried for two days to allow for their easy removal.
The dried endocarp was cracked to obtain the seed kernel and after decortication, the hulls of the
seeds and other contaminants were removed by winnowing.
(1)
where:
A = Initial mass of the sample
a = Initial moisture content of the sample, % wb
b = Final (desired) moisture content of sample % wb
Q = Mass of water to be added kg
Each sample was sealed in a separate polythene film. The samples were kept at 5°C in a
refrigerator for a week to enable the moisture to distribute uniformly throughout the samples. The
four moisture content levels that were prepared are: 6.3% wb, 8.1% wb, 13.2% wb and 16.6% wb.
Based on literature search, I decided to go below and slightly above the values seen.
2.2.3 Heating of Seeds
A seed roaster of 15kg/hr capacity, which uses steam as a source of heat energy was used in
heating the neem seeds prior to expelling of oil from them. The already conditioned seeds were
poured in the fabricated seed roaster which had been turned on before now. As soon as the
required temperature was reached, the samples were poured inside for the required heating
duration. A thermometer (which measures the temperature of the seeds being heated) was attached
to the seed roaster. Neem kernel samples of 2 kg each were heated in the seed roaster at different
temperature and time combinations. A stopwatch was used to monitor the time. As soon as the
specified heating duration was reached, the seeds were discharged/released from the roaster
through its seed discharge outlet directly into the hopper of the oil expeller.
2.2.4 Determination of Machine Pressure
Preliminary testing was done to determine (calculate) the pressure generated within the system:
the diameter of the barrel of the oil expeller was a constant and this was known; worm was
loosened completely, the worm shaft had four different points with different diameters (measured,
noted and marked), these points on the worm correspond to other points on the shank (outer part of
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the worm shaft which could be seen even when the worm shaft is inside the barrel) which were
already marked, these points on the shank could be seen as the shaft was adjusted. The more the
worm shaft was adjusted inwards through the adjustment mechanism, the higher the diameter
covered by the worm and the lesser the clearance between the worm and the barrel and thus the
more the pressure generated within the system. The measured diameters at the different points on
the worm shaft are 0.07, 0.072, 0.074 and 0.076m. These values were substituted into the formula
reported by Hannah and Stephens (1984) to obtain the Torque (equation 2).
(2)
Where:
PW = Power, Watts
N= Revolutions per minute
T= Torque, Nm
Torque = Force × Distance (3)
The torque and the diameters calculated were then substituted into equation 2 to get the different
pressures exerted by the machine.
Also,
(4)
Where:
Pr= Pressure, N/m2
F = Force, N
A= Area, m2
The applied pressures calculated were 602.91, 723.07, 925.84 and 1,334.88 kN/m2, respectively
2.2.5 Oil Expression
Neem seed oil was expressed using NCRI, Badeggi multi-seed screw press (Fig.1).The expeller
capacity ranged from 15–20 kg/h and was powered by a 7.5 kW, 3 phase electric motor with in-
built reduction gear. It was run at 75 rpm.
The experimental procedure was carried out after running the screw press for about 3 min before
loading the pre-treated samples as described by Akinoso (2006). Oil expressions were conducted at
moisture contents of 6.3, 8.1, 13.2 and 16.6% wb. They were heated at 55, 70, 85 and 100°C at 5,
10, 15 and 20 min heating duration using a steam roaster. The applied pressure was 602.91,
723.07, 925.84 and 1,334.88kN/m2, respectively. Oil expressed and the cakes from the samples
were collected separately. Cleaning of the expeller barrel was done after each expression. The
experiments were replicated three times. The data obtained for oil yield was regressed using
multiple regression analyses in MATLAB (8.0) computer software.
2.2.6 Determination of Oil Yield
The expressed oil was collected and left to stand for 96 hours as recommended by Olajide (2000)
so that the oil can be clarified and the volume measured. The weights of the cakes were determined
using an electronic weighing balance. The recorded oil yield was compared with the initial oil
content of the seed.
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Soxhlet oil extraction method as reported by Akinosoet al. (2006a) was applied to determine the
initial oil content of the seeds. The mean value of three samples was expressed as percentage
content as follows:
(5)
The weights of the oils expressed were obtained using a weighing balance. Percentage oil yield
and Expression efficiency were calculated using equations (1) and equation (2) respectively.
(6)
(7)
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parameters. The model development process therefore took cognizance of the various relationships
exhibited between the process conditions and the output.
The data obtained for oil yield was regressed using multiple regression analyses in MATLAB (8.0)
computer software. The essence is to find functional relationship that can adequately relate process
parameters (temperature, pressure, heating duration and moisture content) to the measured output
(oil yield) Boonmee et al. (2010) reported that multiple regression analysis is used as tools of
assessment of the effects of two or more independent factors on the dependent variables.
From the regression analysis carried out, the best performing functional model was developed. The
criteria for adjudging this model was the value of the coefficient of determination and adjusted
coefficient of determination. Models were checked for adequacy using these statistics and the one
found to be adequate was selected from among the other possible combinations of the models. The
coefficients of determination R² is a measure of the total variation of the observed values of the
extracted oil about the mean explained by the fitted model (Shridhar et al, 2010).
3.0 Results and Discussion
3.1 Moisture Content of the Neem Seeds
The mean initial moisture content of the neem seeds based on triplicate determinations was 8.1%.
This was further reconditioned to 6.3, 13.2 and 16.6%.
3.2 Initial Oil Content of Neem Seeds prior to Treatment
The average initial oil content of the seeds was 37.71%
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From Table 4, it can be inferred that the process conditions (moisture content, heating temperature,
pressure and heating duration) and their interactions had significant effect on oil yield at 5% level
of significance. This implies that at least one of the mean treatment effects is significantly
different from the others. The Partial Eta Square (PES) statistics shows the ‘practical’significance
of each process condition. Larger values of PES indicate a greater amount of variation accounted
for by the model process conditions to a maximum of 1, i.e. the closer value of PES of process
condition is to 1, the higher the contribution or effect of such term to the significance of the model.
Hence it can be concluded from Table 4 that all the process conditions and their interactions
contributed strongly to the significance of the model.
3.5 Effect of moisture content on oil yield
Duncan’s New Multiple Range Test (DNMRT) was conducted to determine the differences in the
mean treatment effect of moisture content on oil yield as reflected in the ANOVA table (Table 4)
and this is shown in Table 5.
Table 5: Duncan’s New Multiple Range Test for Oil Yield at various Moisture Contents
Moisture content (% wb) Oil yield (%)
16.6 15.62a
13.2 21.21b
6.3 22.37c
8.1 24.86d
Means with the same alphabet are not significantly different from each other
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Table 5 showed that seeds with higher moisture content yielded less oil as compared to seeds with
lower moisture content. This agrees with the findings by Farsie and Singh (1985) who reported
maximum oil recovery for sunflower seeds expressed at 6% moisture content. The authors reported
further that increasing the moisture content to 14% decreased the oil recovery by 16%. However,
from Table 5, it is observed that moisture contents at each level recorded significantly different oil
yields. The maximum oil yield of 24.86% was observed at 8.1% mc while the minimum oil yield
of 15.62% was recorded at the highest moisture content of 16.6%. Considering only the single
effect of moisture content on oil yield. Both two-way and three way interactions of the process
conditions were also significant indicating that the process conditions are highly interactive in
nature.
3.6 Effect of heating temperature on oil yield
It can be inferred from Table 4 (ANOVA on oil yield) that heating temperature and its interactions
with moisture content, pressure and heating duration had significant effect on oil yield at 5% level
of significance. It implies that they all contributed significantly to the oil yield obtained.
The result of the Duncan’s New Multiple Range Test (DNMRT) which was conducted to
determine the differences in the mean treatment effect of heating temperature on oil yield is shown
in Table 6.
Table 6: Duncan’s New Multiple Range Test for Oil Yield at various Temperatures
Temperature Oil yield
55 17.24a
100 20.06b
70 21.44c
85 25.31d
Means with the same alphabet are not significantly different from each other
Table 6 (oil yield at various temperatures) which shows the comparison among the four levels of
heating temperature revealed that at any particular heating temperature, the observed means of oil
yield are significantly different from each other. Table 6 further revealed that high oil yield was
obtained at 85°C while the lower oil yield was obtained at 55°C. Considering only the single effect
of temperature. This trend compares favourably with previous researches on oil expression by
Adeeko and Ajibola (1990), Fasina and Ajibola (1989) Ajibola et al. (1990b), Fasina and Ajibola
(1990), and Tunde-Akintundeet al. (2001). According to Adeeko and Ajibola (1990); Fasina and
Ajibola (1989), heat treatment of oilseeds prior to oil extraction ruptures oil cells, reduces oil
viscosity and increases flowability. These processes increase oil yield and extraction efficiency by
allowing oil to flow easily during extraction (Olaniyan, 2010b); thus, this explains the increase in
oil yield as the heating temperature was increased from 55 to 85°C in this study. Ayenew (2000)
reported that oil recovery from Niger seed samples were influenced by increasing heat levels, and
that the optimum oil recovery was obtained when the Niger seed samples were heated at 900C
prior to expression.
Soetaredjo et al. (2008) however reported that preheating of neem seeds prior to oil expression
resulted in lower yield of oil. They showed that as the preheating temperature increased, the yield
of neem oil decreased, although they reported that this decrease was mainly related to the moisture
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content and structure of the seeds. Adejumo et al. (2013) reported the highest oil yield of 33.7%
for moringa oleifera seed oil when the extraction was done at 100°C as against the 32.2 and
30.90% obtained at 130 and 150°C respectively.
3.7. Effect of heating duration on oil yield
From the result of the Analysis of variance for oil yield presented in Table 4, it can be inferred that
heating duration and its interaction with heating temperature had significant effect on oil yield at
5% level of significance. The result of the Duncan’s New Multiple Range Test (DNMRT) which
was conducted to determine the differences in the mean treatment effect of heating duration on oil
yield is shown in Table 7.
Table 7: Duncan’s New Multiple Range Test for Oil Yield at various Heating Durations
Heating duration Oil yield
5 19.77a
10 20.64b
15 21.42c
20 22.23d
Means with different alphabets are significantly different from each other
Table 7 (oil yield at various heating durations) which shows the comparison among the four levels
of heating duration revealed that mean oil yields at the different levels were significantly different
from each other. Longer heating duration yielded more oil as compared to shorter heating duration.
This suggests that for more oil yield, the heating duration should be increased as much as possible,
provided that other important qualities of the oil are not compromised. The highest heating
duration (20 min) for this experiment recorded the highest oil yield of 22.22% which is statistically
higher than all other heating durations used in this experiment. Considering only the single effect
of heating duration
Olaniyan (2011) reported that maximum oil yield was extracted from orange seeds at 20 min
roasting duration which was the highest duration used in the extraction process. Tunde-Akintunde
et al. (2001) reported that oil yield of mechanically expressed soybean oil increased with increase
in heating time from 15 to 30 min; the authors observed that the highest oil yield of 10.4% was
obtained when the samples were heated for 30 min at a temperature of 80°C. Manpouya et al.
(2013) and Jing et al. (2012) observed that extraction time of 2 and 3 h gave optimum oil yield in
the solvent extraction of safou pulp (Dacryodes Deulis) and rape seed oils. Awolu et al. (2013)
reported that increasing the extraction time and particle size of neem seed mass from 1 h and 0.42
mm to 2 h and 1.39 mm, respectively, gave maximum oil yield in the solvent extraction of oil from
neem seed.
Adeeko and Ajibola (1990) reported that the rate of oil expression from groundnut seeds increased
with increase in heating duration and heating temperature when moisture content and pressing pressure
are held constant. Bamgboye and Adejumo (2011) reported an increase in rosselle oil yield as the
heating time was increased from 15 min to 25 min.
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Orhevba et al.: Statistical Modelling of Oil Expression from Neem Seed using a Screw Press. AZOJETE,
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squared (PES) statistics reported the ‘practical’ significance of this process condition. Hence, it
was concluded based on data from Table 4 that applied pressure and its interactions contributed
strongly to the significance of the process. Duncan’s New Multiple Range Test (DNMRT) was
therefore conducted to determine the differences in the mean treatment effects of applied pressure
on oil yield (Table 8).
Table 8: Duncan’s New Multiple Range Test for Oil Yield at various Pressures
Pressure (KN/m2) Oil yield (%)
602.91 16.18a
723.07 20.52b
1334.88 22.38c
925.84 24.99d
Means with different alphabets are significantly different from each other
The result of the comparison among the four levels of applied pressure revealed that each level of
pressure recorded significantly different oil yield. Higher pressure seems to yield higher oil and
becoming a maximum at 925.84 KN/m2. Further increase in applied pressure beyond this point
(925.84 KN/m2) led to a reduction in yield. The highest oil yield of 24.99% was recorded at 925.84
KN/m2 while the minimum oil yield of 16.18% was observed at 602.91 KN/m2.
Soetaredjo et al. (2008) reported that seed particles will deform and compactly fill up empty voids
at low pressure level, but when the pressure is increased, the voids will diminish and the seed
particles begin to resist the applied pressure through contact points between particles. Further
increase in pressure will force the oil to start flowing out of the particles and the authors concluded
that the neem oil point appeared to be at 13789.51 KN/m2, and that 34473.79 KN/m2 is the
optimum pressure since further pressure beyond this ( such as 41638.54 KN/m2) gave insignificant
increase on the oil yield. Adeeko and Ajibola (1990) reported that this was so because empty voids
between particles from which the oil could flow out were becoming smaller at higher pressures.
Olaniyan and Oje (2007) reported that oil yield of shea butter from shea kernel increased
progressively with increase in applied pressure from 1.5 to 8.8 MPa. Ebewele et al. (2010) also
reported a consistent increase in oil yield of rubber seed oil when the pressure was increased from
5 MPa to 8 MPa.
The trend observed in this study also agrees with the work of the following researchers: Adeeko
and Ajibola (1990), who reported that Oil yield from groundnut seeds increased with increase in
pressure up to 20 MPa beyond which the yield levelled off; Ajibola et al. (1990a) reported a
significant increase in oil yield from melon seeds when applied pressure was increased from 5 to
18 MPa but oil yield either levelled off or decreased slightly when the pressure was increased to 25
MPa; Fasina and Ajibola (1989) reported an increase in oil yield from conophor nuts as pressure
increased from 10 MPa to 25 MPa. This behaviour can be explained as follows: During the process
of oil expression from oilseeds, increasing the pressure applied during screw pressing tends to
decrease the size of the capillaries through which oil flows and further increase in pressure may
eventually lead to the sealing of the capillaries and some inter kernel voids (Ward, 1976; Adeeko
and Ajibola, 1990).
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Temperature (ϴ)
Temperature had positive linear effects on oil yield. It also had positive quadratic effects on oil
yield. The interactions between temperature and moisture content, temperature and pressure,
temperature and heating duration had positive effect on oil yield.
Heating Duration (t)
Heating duration had positive linear effect on oil yield
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