भारतीय मानक ब्यूरो

(कें द्रीय मुहर विभाग III)

हमारा संदभभ : सी एम डी - III/16 : 1180 (Part 1) 17 मार्भ 2017

विषय : IS 1180 (Part 1): 2014 के संशोधन संख्या -2 के अनुपालन हेतु ददशावनदेश और पुनरीवित एस टी आई

इसे उपरोक्त विषय का संदभभ प्राप्त है।

सिम प्रावधकारी ने अनुपालन हेतु एस टी आई /ददशावनदेश को अनुमोददत कर ददया है।

सभी शाखा कायाभलयों से अनुरोध है की उपरोक्त ददशावनदेश का अनुपालन तत्काल प्रभाि से सुवनवित करें ।

(अवलवममता खाग)
िैज्ञावनक बी (सी एम डी-III)

प्रमुख (सी एम डी-III)

सभी शाखा कायाभलय

प्रवतवलवप : आई टी एस विभाग - बी आई एस इं ट्रानेट पर डालने हेतु।
 CENTRAL MARKS DEPARTMENT III

Our Ref: CMD III/16: IS 1180 (Part 1) 17 March 2017

Subject : Guidelines and revised STI for implementation of Amendment No. 2 to

IS 1180 (Part 1):2014

This has reference to the subject mentioned above.

The Competent Authority has approved the Guidelines for implementation.

All BOs are requested to ensure the implementation of the above guidelines with immediate
effect.

(Alismita Khag)
Sc B(CMD III)

Head (CMD III)

Circulated to: All BOs

Copy to: ITS for hosting on Intranet
 CENTRAL MARKS DEPARTMENT-III

Our Ref: CMD III/16:1180 16 March 2017

Subject: Guidelines for Implementation of Amendment No.2 to IS 1180 (Part 1):2014

1. Amendment No. 2 to IS 1180 (Part 1):2014 has been published. It has been decided to implement the
amendment with immediate effect.

2. Consequent upon the issuance of the amendment, existing STI has been revised as
Doc: STI 1180 (Part 1)/5, March 2017.The following are the major changes in the revised STI:
i) Cl. 9.1 (b) of Table 1: Reference to IS 16585 for Amorphous core material included.

3. All BOs shall inform the Licensees/Applicants under their jurisdiction about implementation of the
above amendment.

4. BO may issue endorsement for the revised STI after receipt of STI Acceptance from the Licensee. If
the Licensee fails to submit STI Acceptance it shall be dealt with as per OMPC.

Alismita Khag
Sc. B (CMD-III)

Head (CMD-III)

DDG (Certification)
 Doc: STI 1180 (Part 1)/5, March 2017

SCHEME OF TESTING AND INSPECTION FOR

OUTDOOR/INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS
UP TO AND INCLUDING 2500 KVA, 33kV AS PER IS 1180 (Part 1):2014

1 LABORATORY:

1.1 A laboratory shall be maintained which shall be suitably equipped and staffed, where different tests
given in the Specification shall be carried out in accordance with the methods given in the Indian
Standard.

1.2 Environmental conditions wherever applicable shall be maintained.

2 TEST RECORDS:

2.1 All records of tests as per this Scheme of Testing and Inspection shall be kept in suitable forms.

2.2 Copies of any records may be required by BIS shall be made available at any time on request.

3 QUALITY CONTROL:

3.1 It is recommended that, as far as possible, Statistical Quality Control (SQC) methods may be used for
controlling the quality of the product during production as envisaged in this Scheme [see IS 397(various
parts)].

3.2 In addition, efforts should be made to gradually introduce Quality Management System in
accordance with IS/ISO 9001.

4 CALIBRATION:

4.1 Calibration of testing instruments/equipments shall be carried out periodically from NABL accredited
calibration laboratories wherever they are available in the same city. In case where such laboratories are
not available, traceability to NPL to be ensured. All records of such calibrations to be kept.

5 STANDARD MARK:

5.1 The standard mark as given in column 1 of the First Schedule of the licence shall be applied clearly
and indelibly by stencilling/screen or ink jet printing/embossing/etching/engraving on the rating plate,
provided always that the Distribution Transformers to which the Standard Mark is applied conform to
every requirement of the Specification.

6 MARKING:

6.1 RATING PLATE: The rating plate shall be according to Clause 13.1 of IS 1180(Part 1):2014
and shall be fitted in a visible position

6.2 TERMINAL MARKING PLATE: Each transformer shall be provided with a terminal marking
plate as per Clause 13.2 of IS 1180 (Part 1):2014.

6.3 In addition, the BIS Certification Mark Licence No. (CM/L XXXXXXXXXX) and reference
to BIS website “For details of BIS Certification Marks Scheme refer “ www.bis.org.in” shall be clearly and
indelibly marked on the rating plate.
 Doc: STI 1180 (Part 1)/5, March 2017

7 LEVELS OF CONTROL:

7.1 The tests, as indicated in Table 1 and at the levels of control specified therein, shall be carried out on
the whole production of the factory which is covered by this Scheme and appropriate records maintained
in accordance with clause 2 above and charts may be maintained as per clause 3 above.

7.2 The criteria of acceptance/rejection of production will be as given below:

7.2.1 Each transformer when tested shall pass the routine tests. If a transformer fails in any one or more of
the requirements it shall be unfit for the purpose of marking.

7.2.1.1 The transformer rejected in 7.2.1 may however, be suitably repaired and the defects
rectified. Such repaired transformers when tested again shall conform to all the routine tests.

7.3 In respect of all other clauses of the Specification and at all stages of manufacture, the factory shall
maintain appropriate control and checks to ensure that the product conforms to various requirements of
the Specification .

7.4 All the production which conforms to the Speci ficati on and covered by this Licence shall be marked
with the Standard Mark.

8 REJECTIONS:

8.1 A separate record shall be maintained giving information relating to the rejection of the production
not conforming to the requirements of the Specification and the method of disposal. Such products shall
in no case be stored together with that conforming to the Specification.

9 SAMPLES:

9.1 The licensee shall supply free of charge, the samples required in accordance with the Bureau of Indian
Standards (Certification ) Regulations,1988, as amended from time to time, from the factory or godown.
BIS may draw samples from the open market, if available.

9.2 During surveillance inspections also licensee shall supply sample to inspecting officer(s) of BIS free
of cost for sending the same for routine tests to BIS/BIS recognised Laboratory for Independent testing.
After testing is over and decision is taken in BIS based on test results, remnants of the samples may be
collected from the test laboratory against an authorization from BIS.

10 REPLACEMENT:

10.1 Whenever a complaint is received soon after the product with Standard Mark have been purchased
and used, and if there is adequate evidence that the product has not been misused, defective product shall
be replaced or repaired free of cost by the licensee in case the complaint is proved to be genuine and the
warranty period (where applicable) has not expired. The final authority to judge conformity of the product
to the Indian Standard shall be with BIS.

10.2 In the event of any damages caused by the product bearing the Standard Mark, or claim being filed
by the consumers against BIS Standard Mark and “not conforming to” the relevant Indian Standard, entire
liability arising out of such non-conforming product shall be of the licensee and BIS shall not in any way
be responsible in such cases.
 Doc: STI 1180 (Part 1)/5, March 2017

11 STOP MARKING:

11.1 The marking of the product shall be stopped under intimation to BIS if, at any time, there is some
difficulty in maintaining the conformity of the product to the Specification, or the testing equipment goes
out of order or due to any other reason. The marking may be resumed as soon as the defects are removed
under intimation to BIS.

11.2 The marking of the product shall be stopped immediately if directed to do so by BIS for any reason.
The marking may then be resumed only after permission by BIS. The information regarding resumption
of marking shall also be sent to BIS.
12 PRODUCTION DATA: The licensee shall send to BIS a statement of quantity produced, marked and
exported by them and the value thereof at the end of each operative year of the license as per the enclosed
proforma which has to be authenticated by a Chartered Accountant.
 Doc: STI 1180 (Part 1)/5, March 2017

OUTDOOR/INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS UP TO AND

INCLUDING 2500 KVA, 33kV AS PER IS 1180 (Part 1):2014
TABLE-1: LEVELS OF CONTROL

TEST DETAILS LEVELS OF CONTROL REMARKS

Clause Requirements Test Method No. of Samples/ Frequency

No. (Clause/Reference)
RAW MATERIALS
9.1 a) CRGO electrical IS 3024 Each consignment of a Shall be ISI Marked with
steel particular grade as received supplier test certificate.
9.1 b) Amorphous core IS 16585 Each consignment of a ISI marked/Supplier Test
material particular grade as received Certificate/Certificate from
BIS recognised Lab
9.1 c) Copper/ IS 191, IS 1897, IS 7404, Each consignment ISI marked or Test certificate
Aluminium IS 12444, IS 13730/IS 6162 of conformity to the relevant
conductor series as given in Annex A ISS as per Annex A of IS 1180
of IS 1180 (Part 1) (Part 1) from Supplier/ BIS
recognized Lab
9.1 d) Kraft Paper IS 9335 series as given in -do- -do-
Annex A of IS 1180 (Part 1)
9.1 e) Press board IS 1576 -do- -do-
9.1 f) Mineral Oil IS 335 Each drum of oil received -do-
10.1.1 Bushings IS 2099 and IS 7421 Each consignment -do-
10.1.5 Dimensions of IS 3347 series as given in Each consignment -do-
Bushings Annex A of IS 1180 (Part 1),
IS 8603, IS 2099, IS 7421
15.1 Transformer tank -- Each consignment (if tank is Qualification Certificate of
outsourced) the welder to be maintained
15.3 Bolts, Nuts, -- Each consignment Test certificate from supplier
Washers
15.4 Gasket Type III as per IS 11149/ -do- -do-
Type C as per IS 4253 (Part 2)
GENERAL
6.9.1, Permissible flux IS 1180 (Part 1) One sample each of
6.9.2, density, Current identical design /
7.9.1, and Voltage construction and of same
7.9.2, nominal system voltage and ---
8.9.1, rating once in 5 years.
8.9.2
11 Minimum -do- Each transformer
---
clearances in air
15.1 Construction of -do- Each transformer
---
transformer tank
15.5 Painting of -do- Each transformer
---
transformer tank
16 Conservator for -do- Each transformer
non-sealed type ---
transformer
ROUTINE TESTS (to be conducted on all units)
21.2 a) Measurement of IS 2026 (Part 1) Each transformer ---
winding
resistance
 Doc: STI 1180 (Part 1)/5, March 2017

21.2 b) Measurement of IS 2026 (Part 1) Each transformer

voltage ratio and
check of phase ---
displacement
21.2c), Measurement of IS 2026 (Part 1) Each transformer ---
6.8, short- circuit
7.8, impedance
8.8 (principal
tapping, when
applicable) and
load loss at 50
percent and 100
percent load
21.2 d) Measurement of IS 2026 (Part 1) Each transformer ---
no-load loss and
current
21.2 e) Measurement of IS 2026 (Part 1) Each transformer ---
insulation
resistance
21.2 f) Induced IS 2026 (Part 3) Each transformer ---
overvoltage
withstand test
21.2 g) Separate-source IS 2026 (Part 3) Each transformer ---
voltage
withstand test
15.2 & Pressure test Cl. 21.5 of IS 1180 (Part 1) Each transformer ---
21.2 h)
15.2 & Oil Leakage test Cl. 21.5 of IS 1180 (Part 1) Each transformer ---
21.2 j)
TYPE TESTS: To be carried out at the first instance and whenever there is any change in design
21.3 a) Lightning IS 2026 (Part 3) One sample of identical design/construction and of same
Impulse Test nominal voltage rating once in 5 years.

21.3b), Temperature rise IS 2026 (Part 2) One sample of identical design/construction and of same
6.10, test nominal voltage rating once every year.
7.10,
8.10
21.3 c) Short-circuit IS 2026 (Part 5) One sample of identical design/construction and of same
& 17 withstand test nominal voltage rating once in 5 years.
(up to 200kVA)
21.3 d) Pressure Test Cl. 21.5 of IS 1180 (Part 1)
SPECIAL TESTS: To be carried out on mutual agreement between manufacturer and purchaser (See Note below)
21.4 a) Determination of IS 2026 (Part 10) As agreed between ---
Sound Levels purchaser and manufacturer
21.4 b) Short-circuit IS 2026 (Part 5) -do- ---
withstand test
(above 200kVA)
21.4 c) No load Cl. 6.9.2, 7.9.2 and 8.9.2 of -do- ---
c u r r e n t at IS 1180
112.5% voltage
21.4 d) Paint adhesion ASTM D3359 -do- ---
test
21.4 e) BDV & moisture IS 335 -do- ---
content of
transformer oil
Note: Firm to give declaration at the time of drawl of applicant/inclusion sample and same to be indicated in the test request
 Doc: STI 1180 (Part 1)/5, March 2017

PROFORMA - 1

PROFORMA FOR YEARLY PRODUCTION DETAILS

Period covered

Name of Licensee

CM/L No.

Name of Articles (s)

IS No.

Grade/Type/Size

1.1 Brand/Trade/Name(s) of BIS Certification Marked Products

2. Total production of the articles(s) licensed for certification marking

2.1 Total production of the article(s) conforming to Indian Standard

3. Production covered with BIS Certification Mark and its approximate

value a) Quantity
b) Invoice sale price

3.1 Brand Name used on production covered under BIS Certification Mark
3.2 Calculation of marking fee on unit rate basis: Marking Fee per unit

a) Unit
b) Quantity covered with BIS Certification Mark
------------------------------------------------------------------------------------------------------------
Information to be filled up by BO before forwarding to the licensee.
Note: In case a clause is not applicable, suitable remarks may be given against it.
c) Marking fee rounded off in whole rupees as obtained by applying unit rates given in
(a) on quantity given in (b)

4. Quantity not covered with BIS Certification Mark. If any, and the reasons for such
non-coverage
4.1 Brand Name under which non-certified goods were sold

5.1 Quantity Exported with BIS Standard Mark and its value
5.2 Brand Name under which BIS Certified goods are exported

6.0 Authentication by Chartered Accountant