‘SEN01462-00
50 Disassembly and assembly
Removal and installation of
engine assembly
Removal
& Stop the machine on a level place, set the
safety bar to the frame, lower the work
equipment to the ground, stop the engine,
apply the parking brake, and lock the tires
with chock.
A Disconnect the cable from the negative (-)
terminal of the battery.
4. Drain the coolant.
‘Ly Coolant: Approx. 30.5 #
2, Remove the engine hood assembly, For details,
see ‘Removal and installation of engine hood
assembly”
3. Remove the hydraulic tank assembly. For details,
see “Removal and installation of hydraulic tank
assembly’
4. Remove heater hose (1)
5. Divider board assembly
1) Remove water separator assembly (2)
and reservoir tank assembly (3) from
divider board (4)
26
2) Remove the clamp and then remove wir-
ing (6) from divider board (4).
3) Remove radiator inlet hose (6), air after-
cooler inlet hose (7), and air aftercooler
outlet hose (8) fay
4) Using eyebolts, sting divider board (4) and
remove the mounting bolts, then remove
divider board assembly (4) 2)
(5 Divider board assembly: 39 kg
WA380-6 - VEBM44010150 Disassembly and assembly ‘SEN01462-00
6. Remove the 3 clamps of fuel return hose (9). 10. Remove wiring clamp (17) on the right side of
the engine bracket.
7. Disconnect fuel supply hose (10) and fuel
return hose (11),
8. Remove clamp (13) of torque converter oil
‘cooler hose (12).
12, Remove the clamps of air conditioner hoses
(19) and (20).
9, Remove clamp (15) of blow-by hose (14) and 13. Remove compressor cover (21).
remove bracket (16).
14. Remove the clamp of alternator wiring (22) and
disconnect the wiring form the altemator.
WA380-6 - VEBM440101 27‘SEN01462-00
50 Disassembly and assembly
45. Disconnect electrical intake air heater wirings
E06 (23) and EO6A (24).
16. Loosen the mounting bolts of air conditioner
compressor (25), remove belt (26), and
remove the air conditioner compressor. [*4]
* Move the air conditioner compressor to
this side,
17. Remove air conditioner compressor bracket
(27),
148. Remove 3 connectors (28), (29), and (30).
Upper: ER3 (28), Center: ER2 (29), Lower:
ERt1 (30)
419. Disconnect starting motor wiring (31)
20. Disconnect ground wiring EO7A (32).
21. Disconnect the 2 clamps of air conditioner
hose (33).
28
22, Remove left engine mounting bolt (34). [*5]
* Secure the lower nut with a spanner to
prevent it from turning,
fete
SATA 504697)
23. Remove § mounting bolts (36) of right engine
mount (35) and engine assembly. [6]
% When removing the engine assembly,
leave the right engine mount.
WA380-6 - VEBM440101