Production, draft calculation

Draft

𝑠𝑢𝑟𝑓𝑎𝑐𝑒 𝑠𝑝𝑒𝑒𝑑 𝑜𝑓 𝑐𝑜𝑖𝑙𝑒𝑟 𝑐𝑎𝑙𝑒𝑛𝑑𝑎𝑟 𝑟𝑜𝑙𝑙𝑒𝑟

𝑀𝑒𝑐ℎ𝑎𝑛𝑖𝑐𝑎𝑙 𝑑𝑟𝑎𝑓𝑡 =
𝑆𝑢𝑟𝑓𝑎𝑐𝑒 𝑠𝑝𝑒𝑒𝑑 𝑜𝑓 𝑙𝑎𝑝 𝑓𝑒𝑒𝑑 𝑟𝑜𝑙𝑙𝑒𝑟

𝐶𝑜𝑚𝑏𝑖𝑛𝑒𝑑 𝑙𝑖𝑛𝑒𝑎𝑟 𝑑𝑒𝑛𝑠𝑖𝑡𝑦 𝑜𝑓 𝑙𝑎𝑝 𝑓𝑒𝑑

𝐴𝑐𝑡𝑢𝑎𝑙 𝑑𝑟𝑎𝑓𝑡 =
𝐿𝑖𝑛𝑒𝑎𝑟 𝑑𝑒𝑛𝑠𝑖𝑡𝑦 𝑜𝑓 𝑠𝑙𝑖𝑣𝑒𝑟 𝑑𝑒𝑙𝑖𝑣𝑒𝑟𝑒𝑑

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 Draft

Actual draft

Mechanical Draft due to

draft noil extraction

100
𝐷𝑟𝑎𝑓𝑡 𝑑𝑢𝑒 𝑡𝑜 𝑛𝑜𝑖𝑙 𝑒𝑥𝑡𝑟𝑎𝑐𝑡𝑖𝑜𝑛 =×
100 − 𝑤

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 Draft
• MAJOR DRAFT
– Draft between feed roller & detaching roller
– Draft in draw box

• TENSION DRAFT BETWEEN

– lap feed roller & feed roller
– detaching roller and sliver table calendar roller
– Sliver table calendar roller & back pair of drawbox roller
– Front pair of drawbox roller and drawbox calendar roller
– drawbox calendar roller and coiler calendar roller

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 Example
• Lap linear density = 60 Ktex
• Noil extraction = 20%
• Linear density of combed fringe
100−20
= 60 × 100 = 48 𝐾𝑡𝑒𝑥

60
𝐷𝑟𝑎𝑓𝑡 𝑑𝑢𝑒 𝑡𝑜 𝑛𝑜𝑖𝑙 𝑒𝑥𝑡𝑟𝑎𝑐𝑡𝑖𝑜𝑛 = = 1.25
48

Linear density of sliver delivered = 5 Ktex

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 6 × 60
𝑇𝑜𝑡𝑎𝑙 𝑑𝑟𝑎𝑓𝑡 = = 72
5
Therefore, 72 is the product of two drafts, one of
which is 1.25

72
𝐴𝑡𝑡𝑒𝑛𝑢𝑎𝑡𝑖𝑜𝑛 𝑑𝑟𝑎𝑓𝑡 = = 57.5
1.25

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 Production
Production depends upon
• Machine speed
• Running efficiency
• Linear density of lap fed
• Number of combing heads in the machine
• Rate of feed / cycle
• Noil extraction (%)

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 Example
• Feed / cycle = 6.7 mm
• Noil extraction = 16%
• Number of heads =6
• Linear density of lap = 68 Ktex
• Nips/ min= 120
• Efficiency = 90%

90 6.7
𝐿𝑒𝑛𝑔𝑡ℎ 𝑓𝑒𝑑 𝑝𝑒𝑟 ℎ𝑜𝑢𝑟 = 120 × 60 × × 6 × 3 = 260 𝑚
100 10
68 × 260
𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑙𝑎𝑝 𝑓𝑒𝑑 𝑝𝑒𝑟 ℎ𝑜𝑢𝑟 = 𝐾𝑔 = 17.68 𝐾𝑔
1000

100 − 16
𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑐𝑜𝑚𝑏𝑒𝑑 𝑠𝑙𝑖𝑣𝑒𝑟 𝑑𝑒𝑙𝑖𝑣𝑒𝑟𝑒𝑑 = 17.68 × = 14.85𝐾𝑔/ℎ
100

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 Gearing plan ( E/7/5)

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 End

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