Development of

Virtual Manufacturing
Technologies

I t
International
ti l Joint
J i t Research
R hPProject
j t

June 17th, 2008

Son, Wookho
S W kh
Virtual Reality Research Team, ETRI
4. IMS Research & Development

1. R&D Objective
2. R&D Issues
3. IMS System’s Overview
4 R&D Achievements
4.
5. Possible Research Cooperation
1 R&D Objective
1.
Development of core technologies and applications of virtual engineering
applied to manufacturing processes for the purpose of reducing the
Production cost and time

P d t Lif
Product Life C
Cycle
l

Conceptu Analysis/ Production Production

Styling Design Maintenance
alization Simulation Planning

1st year ~ 4th Year

2nd year ~ 4th Year

3rd year ~ 4th Year
2. R&D Issues
Topic Research Issues
PDM Interface ƒ Data Exchange Middleware for Virtual Manufacturing System
ƒ Integrated Security System for Virtual Manufacturing

Virtual ƒ Integrated High-resolution Tiled Display

Reviewing ƒ Integrated Platform for Collaborative Virtual Reviewing

ƒ Digital
Di it l Material
M t i lA Authoring
th i T Tooll
Virtual ƒ Interface for Data Exchange Middleware
Analysis ƒ Time-line Scientific Visualization for Car Collision Analysis

Virtual
Vi t l ƒ IInterface
t f for
f Data
D t Exchange
E h Middleware
Middl
Plant Simulation ƒ Integrated Plant Layout Simulation Platform

ƒ Integrated Usability Evaluation Platform for Mobile Appliances

ƒ Wireless Arm
Arm-type
type Haptic Interface
 3. IMS System’s Overview
Virtual Review Virtual Analysis Virtual Plant
PDM Interface
Applications

Core Technologies
High resolution Network Cooperative Virtual Virtual
PDM PDM Visualization Plant Layout Manufacturing Training
Immersive
PPR Scientific Visualization
MR-based Visualization
Acquisition of PDM Data Usability Evaluation
Real-time Environment Production Environment
Management
XPLM Mapping Network Virtual Space Virtual Training
Cooperative Layout Interface Interface
Network
Ontology based Data Merge
Ontology-based Review Virtual 3D Input
C
Cooperative
ti
Material Device
Review
Review Model Data Library Production Equipment Training Scenario
XPLM-based Management Model Library Library

CAD2VR CAE2VR PPR 3D Watermarking Heterogeneous Analysis Data 3D Watermarking

Analysis Output of
Virtual Manufacturing
Virtual Manufacturing Product Output of Output of Manufacturing
Data Virtual Production
Data Data Data D i R
Design i
Review Virtual Analysis Data

Integrated Management of Virtual Data (Data Storage & Security, External Storage Device Access Control, User’s Behavior Monitoring)

Virtual Design Review

Virtual Process (Internal/Exterior, Structure, Sensitivity,
Integrated Management of Quantitative Measurement)
Design/Analysis/Manufacturing
Visualization of Virtual Analysis Data Virtual Production Production
Data &
VR Pre-prototyping

Real Process
Design Fabrication of Prototype

Concept Design & Analysis Test Production

Selection
Production Process Layout Production Process Layout
4 R&D Achievements / PDM Interface
4.
Module Research Subjects Results
Interoperability ƒ Real-world
Real world scenario
with PDM - Cooperation with GM Daewoo
- Handling of P3R (Product,
Process, Plant, Resource) data

ƒ MEMPHIS
- P3R data management based on Real-world Scenario MEMPHIS
Ontology - P3R modeling using - Extended PLM services
GM Daewoo
Daewoo’ss field data model to manage P3R
- CAD2VR converter
t (COLLADA,
(COLLADA
VRML)

ƒInteroperability between
PDM and Virtual Engineering
applications <Virtual Design Review> <Virtual Analysis>
- PDM connector USER8 USER9 USER10 USER11 USER12

folder

Document Access
- Securityy component
p -

-
+

-
folded

unfolded

pdf

- - doc

- Virtual Design Review, Virtual

ppt

Login/off
+ -
+ xls

mm
+ +
- etc

Analysis, Virtual Plant Simulation +

Name D:\Project\IGI\20071103\Ongoing\Shared\...\...\Proposal.doc

Type DOC
10
open
Frequency 0 Command copy

0 6 12 18 24 modify

<Virtual Plant Simulation> <Security Components>

Link between PDM and VE applications

4 R&D Achievements / PDM Interface
4.
Module Research Subjects Results
Manufacturing ƒ Integrated Secure
Enterprise Engineering System
Security - (3DGuard+DeviceGuard + Watermark Analysis Tool
Auto-BHave)
- 3DGuard
3DG d for
f Workstation
W k t ti
- User behavior monitoring & USER8 USER9 USER10 USER11 USER12

Analysis tool (Auto-Bhave) folder

Document Access
+ folded

- unfolded
-
pdf
-
- - doc

+ ppt

gin/off
+ -
+ xls

Log
mm
+ +
- etc

+ Auto-BHave

Name D:\Project\IGI\20071103\Ongoing\Shared\...\...\Proposal.doc

Type DOC
10
open
Frequency 0 Command copy

0 6 12 18 24 modify
4 R&D Achievements / Virtual Reviewing
4.
Module Research Subjects Results
Tiled Display ƒ Integrated Viewer for
Tiled Display
- Real-time rendered graphic
data, HD movie, Image on
the same screen
- Supports user interaction via
EOS

ƒ Hand-held management Integrated viewer

tool for Tiled Display
- Windows Mobile 5.0
- Controls view sizes and
power of clients
- Shows network and CPU
l d off clients
load li t
Hand-held management tool
ƒ Interface with CORE and
Tiled Display
- Saves historyy of intermediate
reviewing processes
- Video logging

Interface
4 R&D Achievements / Virtual Reviewing
4.
Module Research Subjects Results
Design ƒ Collaborative Design
Review Review System (CORE)
- Over 4 participants
- High-quality rendering
- Logging
gg g of intermediate Geometry
reviewing processes Material

ƒ Authoring tool for digital

materials (VMLab)
- Export CgFX CORE
- Generates new material
through blending other
Digital materials
materials Achievement of review

ƒ High-quality
High quality mixed reality
for design review
(MRIVE)
- Shows mixed image of HD
live video and virtual object
- Uses panoscreen for a user
interface MRIVE VMLab
4 R&D Achievements / Virtual Analysis
4.
Module Research Subjects Results
Scientific ƒ Visualization of
Visualization CFD/FEM data (CFViz) userTransformNode
sceneRootNode

toolRootNode SIMR file

- Supports 10 commercial file VRML file
normTransformNode

windowRootNodeStep1 windowRootNodeStep2

formats
windowTransformNodeStep1 windowTransformNodeStep2

localNormTransformNodeStep1 localNormTransformNodeStep2

localUserTransformNodeStep1 localUserTransformNodeStep2

- Shows color-map, stream- viewerModuleHooksNodeStep1

Time step 1
viewerModuleHooksNodeStep2

Time step 2

: Visible
Vi ibl
Time step n

: Invisible

line, cross-section,
continuous analysis data Analysis file

CFViz
4 R&D Achievements / Usability Verification
4.
Module Research Subjects Results
Usability ƒOnline based system for
Verification evaluating and predicting the
user satisfaction of mobile
product designs
- Construction of a web based
evaluation system for on-line 30 mobile phones Web-based evaluation Numerical modeling
experiments for experiments system and online
- Numerical modeling for usability experiments
prediction
p
- Real-time affective satisfaction
prediction for new products

ƒProduct parts DB based

automatic assembly tool for Parts DB construction
mobile product designs
- Parts DB construction
- Constraint
C t i t definition
d fi iti
Constraint-based interactive assembly
- Interactive assembly
- Assembly visualization tool

Constraint definition Assembly visualization tool

4 R&D Achievements/Haptic-based
4. Haptic based Interaction
Module Research Subjects Results
Virtual ƒ Wiress Haptic Tool H/W
Manipulation - Wireless transmission of
haptic information
- Wireless control for mobile 유선
wired
haptic device wireless

Wireless haptic device

ƒHaptic
p Interaction for Virtual
Manipulation
- Physics-based haptic
interaction
- Virtual
tua asse
assemblyb y ssimulation
u at o
in the virtual manufacturing
Haptic Interaction for virtual assembly simulation
process

ƒIntegration with MEMPHIS

/Virtual manufacturing process
- File import from virtual plant
l
layout module
d l

Virtual Plant Layout/MEMPHIS data interface module integration

4 R&D Achievement / Virtual Plant Simulation
4.
Team Research Subjects Results
Virtual Plant ƒ Mixed Reality Station H/W
- Mechanical tracking sensor
- High definition camera
- Battery powered
M h i l sensor
Mechanical
HD camera processing, Battery module

ƒ Plant Layout Planning S/W

- Support
pp for Object
j Masking
g
- Stacking and grid snapping

Primitive masking object support

Stacking and grid snapping
ƒ I t
Integration
ti with
ith MEMPHIS
- User authentication
- File upload and download

MEMPHIS data interface module integration

ƒApplication to manufacturing
site
- FMS system
t att KAIST

Manufacturing site 3D modeling

Mechanics simulation
5 Possible Research Cooperation
5.

?
e-Manufacturing Virtual Manufacturing Ubiquitous Manufacturing
 15

5. Possible Research Cooperatio

p n
Ubiquitous Manufacturing

z Topic
p : Development
p of u-PLM Technologies
g PDM System : PPR Live video of the scene
using Data Exchange Middleware TeamCenter

z Research Issues
- PPR Data Modeling
- Integrated Management via MEMPHIS
- Monitoring of Production Management Position/Event tracking of molding &
- Position/Event tracking of molding & processing equipments using RFID
processing
i equipments
i t using
i RFID

z Plan
- Close cooperation with enterprises
D t E
Data Exchange
h Middleware
Middl (MEMPHIS)
- Verification via site operation

Monitoring of
Virtual Reviewing Virtual Analysis Virtual Plant Production Management